ISO 13765-1:2004
(Main)Refractory mortars - Part 1: Determination of consistency using the penetrating cone method
Refractory mortars - Part 1: Determination of consistency using the penetrating cone method
ISO 13765-1:2004 describes a method for the determination of the consistency of refractory mortars using a penetrating cone.
Mortiers réfractaires — Partie 1: Détermination de la consistance par la méthode de pénétration d'un cône
General Information
- Status
- Published
- Publication Date
- 14-Jun-2004
- Technical Committee
- ISO/TC 33 - Refractories
- Current Stage
- 9093 - International Standard confirmed
- Start Date
- 05-Sep-2023
- Completion Date
- 13-Dec-2025
Overview
ISO 13765-1:2004 is an international standard developed by the International Organization for Standardization (ISO) that specifies a method for determining the consistency of refractory mortars using the penetrating cone method. Refractory mortars are finely ground refractory compositions used primarily for laying and jointing fire bricks and similar high-temperature materials. Accurate consistency measurement is essential to ensure optimal workability, durability, and performance of refractory installations in industrial applications.
This standard provides a practical, repeatable procedure to assess the viscosity of refractory mortar in its ready-to-use state by measuring the depth of penetration of a standardized cone into the mortar sample. It is part one of a multi-part series addressing various test methods for refractory mortars.
Key Topics
Scope and Purpose
ISO 13765-1:2004 defines the procedure to determine mortar consistency, a key parameter indicating the mortar's flow and workability characteristics through the penetration depth of a cone under controlled conditions.Apparatus and Materials
The standard specifies the use of a penetrometer with a brass or corrosion-resistant steel cone weighing 150 g ±0.25 g, featuring a smooth, polished surface and a quench-hardened steel needle tip. Sample containers must be cylindrical with 100 mm diameter and 50 mm depth. The equipment includes a mixer with a stainless steel bowl and metal blade for preparing the mortar samples, precise scales for weighing, thermometers for temperature measurement, and measuring cylinders.Sample Preparation
Dry mortars are mixed with water or specified liquid per manufacturer instructions, then allowed to stand for 15 minutes unless otherwise directed. Ready-mixed mortars are tested in their as-received state. Proper mixing ensures homogeneity and representative sampling.Testing Procedure
The cone is positioned just touching the mortar surface, released, and allowed to penetrate freely for 5 seconds. The depth of penetration is recorded to the nearest 0.1 mm. The test is repeated to calculate the average penetration, indicative of consistency.Calculation and Reporting
The consistency is reported as the mean penetration depth. For dry mortars, the water content percentage added during mixing is calculated. The test report must include detailed information about the sample, testing conditions, results, and any anomalies or deviations from the procedure.
Applications
ISO 13765-1:2004 is widely applicable in the refractory industry, particularly in quality control and research stages for refractory products used in:
- Steelmaking furnaces and kilns
- Petrochemical reactors
- Cement and glass manufacturing facilities
- Thermal power plants
- Other high-temperature industrial installations
By standardizing consistency testing, manufacturers and end-users can ensure that refractory mortars possess the optimal rheological properties required for reliable installation and long-term service performance. This helps reduce installation defects, improve joint stability, and enhance heat resistance.
Related Standards
ISO 13765-1:2004 is part of a comprehensive series on refractory mortars, including:
- ISO 13765-2: Determination of consistency using the reciprocating flow table method
- ISO 13765-3: Determination of joint stability
- ISO 13765-4: Determination of flexural bonding strength
- ISO 13765-5: Determination of grain size distribution (sieve analysis)
- ISO 13765-6: Determination of moisture content of ready-mixed mortars
Additionally, ISO 8656-1 is referenced for sampling methods related to refractory products and raw materials.
Keywords: ISO 13765-1, refractory mortars, penetrating cone method, consistency determination, refractory testing standards, refractory mortar viscosity, refractory mortar quality control, international standards refractory materials, refractory mortar testing procedures.
Frequently Asked Questions
ISO 13765-1:2004 is a standard published by the International Organization for Standardization (ISO). Its full title is "Refractory mortars - Part 1: Determination of consistency using the penetrating cone method". This standard covers: ISO 13765-1:2004 describes a method for the determination of the consistency of refractory mortars using a penetrating cone.
ISO 13765-1:2004 describes a method for the determination of the consistency of refractory mortars using a penetrating cone.
ISO 13765-1:2004 is classified under the following ICS (International Classification for Standards) categories: 81.080 - Refractories. The ICS classification helps identify the subject area and facilitates finding related standards.
ISO 13765-1:2004 is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.
Standards Content (Sample)
INTERNATIONAL ISO
STANDARD 13765-1
First edition
2004-06-01
Refractory mortars —
Part 1:
Determination of consistency using the
penetrating cone method
Mortiers réfractaires —
Partie 1: Détermination de la consistance par la méthode de pénétration
d'un cône
Reference number
©
ISO 2004
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ii ISO 2004 – All rights reserved
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies
(ISO member bodies). The work of preparing International Standards is normally carried out through ISO
technical committees. Each member body interested in a subject for which a technical committee has been
established has the right to be represented on that committee. International organizations, governmental and
non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International
Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.
International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2.
The main task of technical committees is to prepare International Standards. Draft International Standards
adopted by the technical committees are circulated to the member bodies for voting. Publication as an
International Standard requires approval by at least 75 % of the member bodies casting a vote.
Attention is drawn to the possibility that some of the elements of this document may be the subject of patent
rights. ISO shall not be held responsible for identifying any or all such patent rights.
ISO 13765-1 was prepared by Technical Committee ISO/TC 33, Refractories.
ISO 13765 consists of the following parts, under the general title Refractory mortars:
— Part 1: Determination of consistency using the penetrating cone method
— Part 2: Determination of consistency using the reciprocating flow table method
— Part 3: Determination of joint stability
— Part 4: Determination of flexural bonding strength
— Part 5: Determination of grain size distribution (sieve analysis)
— Part 6: Determination of moisture content of ready-mixed mortars
©
ISO 2004 – All rights reserved iii
.
iv
INTERNATIONAL STANDARD ISO 13765-1:2004(E)
Refractory mortars —
Part 1:
Determination of consistency using the penetrating cone
method
1Scope
This part of ISO 13765 describes a method for the determination of the consistency of refractory mortars using
a penetrating cone.
2 Normative references
The following referenced documents are indispensable for the application of this document. For dated
references, only the edition cited applies. For undated references, the latest edition of the referenced document
(including any amendments) applies.
ISO 8656-1, Refractory products — Sampling of raw materials and unshaped products — Part 1: Sampling
scheme
3 Terms and definitions
For the purposes of this document, the following terms and definitions apply.
3.1
refractory mortar
finely ground refractory composition which, generally after the addition of water or other specified mixed liquid,
is used for laying and jointing bricks
NOTE 1 The refractory components are related to the quality of the bricks with which the composition is to be used.
NOTE 2 In some cases the mortar may be supplied in a ready-mixed state.
3.2
consistency of refractory mortars
measure of the viscosity of the material in its ready-to-use state
4 Principle
The consistency of a refractory mortar is assessed by the depth of penetration of a specified cone into the
sample.
5 Apparatus
5.1 Consistency determination device, consisting of a penetrometer, a cone and a container for the sample.
The penetrometer is shown in Figure 1. The requirements for the cone and the sample container are given in
5.1.1 and 5.1.2.
©
ISO 2004 – All rights reserved 1
Key
1 gauge plate
2 toothed lever
3button
4 drop rod
5 reflector
6 standard cone
NOTE Reflecor may or may not be used.
Figure 1 — Penetrometer
5.1.1 Cone.
The cone shall be made of brass or corrosion-resistant steel
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