Adhesives - Determination of the bond strength of engineering-plastic joints

This document describes a test method for measuring the shear and/or tensile strength of an adhesively bonded plastic/plastic specimen of a specific design. This method allows the determination of a combined shear and tensile behaviour of the bond. These shear and tensile values are useful for design purposes.

Adhésifs — Détermination de la résistance de joints collés des plastiques industriels

General Information

Status
Published
Publication Date
01-May-2019
Current Stage
9093 - International Standard confirmed
Start Date
21-Oct-2024
Completion Date
13-Dec-2025
Ref Project

Relations

Overview

ISO 15509:2019 - "Adhesives - Determination of the bond strength of engineering-plastic joints" specifies a laboratory test method for measuring the tensile and/or shear strength of adhesively bonded plastic/plastic joints using a purpose-designed, hollow cylindrical specimen. The standard produces design-relevant bond strength values and supports combined shear–tensile characterization for engineering plastics.

Key topics and requirements

  • Test geometry: rotationally symmetrical hollow cylindrical specimen (injection-moulded adherends) designed to reduce bending and stress peaks typical of metal-derived test methods.
  • Specimen preparation: injection moulding with cone-gate filling, ejector-pin moulds to avoid weld lines, removal of the sprue, and strict geometry controls. Typical example dimensions are given (outer/inner diameters resulting in a bonded area of about 138 mm²).
  • Surface preparation: follow ISO 17212; corona discharge at ambient pressure is the preferred method for plastics.
  • Assembly and bond gap: use a mounting jig with metal sleeves and spacers (spacers made from the same material as adherends); bond gap commonly adjusted to ~0.1 mm.
  • Adhesive application and curing: controlled dispensing (automated rotating dispensers recommended) and curing per manufacturer instructions.
  • Conditioning and atmosphere: condition and test in standard atmospheres per ISO 291.
  • Test procedure: apply tensile loading at 1 mm/min and/or torsional loading at 5°/min until failure; record ultimate force and examine failure pattern per ISO 10365.
  • Results and reporting: formulas provided to calculate bonded area, tensile strength and average shear strength; full test report requirements are specified (adhesive and adherend IDs, test conditions, failure patterns, etc.).

Practical applications and users

ISO 15509:2019 is used where accurate, design-useable bond strength data for plastics are required:

  • Adhesive and plastics manufacturers - to qualify formulations and joint processes for engineering plastics.
  • Design and structural engineers - to obtain shear/tensile inputs for load-bearing bonded plastic assemblies.
  • Quality control and test laboratories - for batch testing, certification and comparability of adhesive performance.
  • Industries - automotive, aerospace, electronics, medical devices and general industrial manufacturing where bonded plastic components must meet performance and safety requirements.

Related standards

  • ISO 17212 - surface preparation guidelines for metals and plastics prior to bonding
  • ISO 291 - standard atmospheres for conditioning and testing
  • ISO 10365 - designation and recording of failure patterns

Keywords: ISO 15509:2019, adhesives, bond strength, engineering-plastic joints, shear strength, tensile strength, test method, specimen geometry, injection moulding, surface preparation.

Standard
ISO 15509:2019 - Adhesives — Determination of the bond strength of engineering-plastic joints Released:5/2/2019
English language
8 pages
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Frequently Asked Questions

ISO 15509:2019 is a standard published by the International Organization for Standardization (ISO). Its full title is "Adhesives - Determination of the bond strength of engineering-plastic joints". This standard covers: This document describes a test method for measuring the shear and/or tensile strength of an adhesively bonded plastic/plastic specimen of a specific design. This method allows the determination of a combined shear and tensile behaviour of the bond. These shear and tensile values are useful for design purposes.

This document describes a test method for measuring the shear and/or tensile strength of an adhesively bonded plastic/plastic specimen of a specific design. This method allows the determination of a combined shear and tensile behaviour of the bond. These shear and tensile values are useful for design purposes.

ISO 15509:2019 is classified under the following ICS (International Classification for Standards) categories: 83.180 - Adhesives. The ICS classification helps identify the subject area and facilitates finding related standards.

ISO 15509:2019 has the following relationships with other standards: It is inter standard links to ISO 15509:2001. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.

You can purchase ISO 15509:2019 directly from iTeh Standards. The document is available in PDF format and is delivered instantly after payment. Add the standard to your cart and complete the secure checkout process. iTeh Standards is an authorized distributor of ISO standards.

Standards Content (Sample)


INTERNATIONAL ISO
STANDARD 15509
Second edition
2019-05
Adhesives — Determination of the
bond strength of engineering-plastic
joints
Adhésifs — Détermination de la résistance de joints collés des
plastiques industriels
Reference number
©
ISO 2019
© ISO 2019
All rights reserved. Unless otherwise specified, or required in the context of its implementation, no part of this publication may
be reproduced or utilized otherwise in any form or by any means, electronic or mechanical, including photocopying, or posting
on the internet or an intranet, without prior written permission. Permission can be requested from either ISO at the address
below or ISO’s member body in the country of the requester.
ISO copyright office
CP 401 • Ch. de Blandonnet 8
CH-1214 Vernier, Geneva
Phone: +41 22 749 01 11
Fax: +41 22 749 09 47
Email: copyright@iso.org
Website: www.iso.org
Published in Switzerland
ii © ISO 2019 – All rights reserved

Contents Page
Foreword .iv
Introduction .v
1 Scope . 1
2 Normative references . 1
3 Terms and definitions . 1
4 Principle . 1
5 Specimen . 2
5.1 Preparation . 2
5.1.1 General. 2
5.1.2 Mould . 2
5.1.3 Injection-moulding parameters . 3
5.1.4 Removal of the sprue . . 3
5.1.5 Geometry . 3
5.2 Surface preparation . 3
5.3 Assembly of the specimen in the mounting jig. 4
5.4 Application of the adhesive . 5
5.5 Conditioning and testing atmosphere. 5
6 Apparatus . 5
7 Procedure. 5
8 Expression of results . 8
9 Precision . 8
10 Test report . 8
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards
bodies (ISO member bodies). The work of preparing International Standards is normally carried out
through ISO technical committees. Each member body interested in a subject for which a technical
committee has been established has the right to be represented on that committee. International
organizations, governmental and non-governmental, in liaison with ISO, also take part in the work.
ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of
electrotechnical standardization.
The procedures used to develop this document and those intended for its further maintenance are
described in the ISO/IEC Directives, Part 1. In particular, the different approval criteria needed for the
different types of ISO documents should be noted. This document was drafted in accordance with the
editorial rules of the ISO/IEC Directives, Part 2 (see www .iso .org/directives).
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of
any patent rights identified during the development of the document will be in the Introduction and/or
on the ISO list of patent declarations received (see www .iso .org/patents).
Any trade name used in this document is information given for the convenience of users and does not
constitute an endorsement.
For an explanation of the voluntary nature of standards, the meaning of ISO specific terms and
expressions related to conformity assessment, as well as information about ISO's adherence to the
World Trade Organization (WTO) principles in the Technical Barriers to Trade (TBT) see www .iso
.org/iso/foreword .html.
This document was prepared by Technical Committee ISO/TC 61, Plastics, Subcommittee SC 11,
Products.
This second edition cancels and replaces the first edition (ISO 15509:2001), which has been technically
revised. The main changes compared to the previous edition are as follows:
— the list of normative references in Clause 2 has been updated;
— the mandatory terms and definitions clause (Clause 3) has been inserted.
Any feedback or questions on this document should be directed to the user’s national standards body. A
complete listing of these bodies can be found at www .iso .org/members .html.
iv © ISO 2019 – All rights reserved

Introduction
Methods of determining the strength of adhesive joints are well known. Several International Standards
describe various methods including the lap-shear test or the butt torsion test. However, these methods
are either not suitable for the determination of values which can be used for design purposes, or are
restricted to metallic substrates. Because the existing International Standards for the measurement of
the strength of bonded plastic materials are derived from test methods for metals and are less suitable
for plastic materials due to the bending of substrates and varying modulus of elasticity, a new test
method and a new test geometry have been developed and are described in this document.
INTERNATIONAL STANDARD ISO 15509:2019(E)
Adhesives — Determination of the bond strength of
engineering-plastic joints
1 Scope
This document describes a test method for measuring the shear and/or tensile strength of an adhesively
bonded plastic/plastic specimen of a specific design. This method allows the determination of a
combined shear and tensile behaviour of the bond. These shear and tensile values are useful for design
purposes.
2 Normative references
The following documents are referred to in the text in such a way that some or all of their content
constitutes requirements of this document. For dated references, only the edition cited applies. For
undated references, the latest edition of the referenced document (including any amendments) applies.
ISO 291, Plastics
...

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