Carbonaceous materials for the production of aluminium - Cathode block materials - Part 2: Determination of the expansion due to sodium penetration without application of pressure

ISO 15379-2:2015 specifies a method that covers the determination of linear expansion under external pressure due to sodium penetration in cathode-block materials used in the production of aluminium. The linear expansion of the blocks depends on the sampling direction due to anisotropy.

Produits carbonés utilisés pour la production de l'aluminium — Blocs cathodiques — Partie 2: Détermination de l'expansion due à la pénétration du sodium sans application de pression

General Information

Status
Published
Publication Date
21-May-2015
Current Stage
9093 - International Standard confirmed
Start Date
24-Oct-2022
Completion Date
13-Dec-2025

Relations

Effective Date
31-May-2014

Overview

ISO 15379-2:2015 defines a laboratory test method for measuring linear expansion of cathode block materials due to sodium penetration without applied pressure. The standard is aimed at carbonaceous materials used in aluminium production and specifies a controlled electrolysis test in a cryolitic bath to quantify sodium-induced swelling (sodium penetration / sodium-induced expansion). Results help assess material performance and predict risks like block bulging, cracking, and cell relining.

Key topics and technical requirements

  • Scope and purpose: Determines maximum relative linear expansion (%) caused by sodium penetration when no external pressure is applied. Notes that expansion is anisotropic and depends on sampling direction.
  • Sample geometry and sampling: Sample diameter (30.0 ± 0.1) mm, length 100 mm; central drilled hole 6 mm ∅ threaded to (25 ± 5) mm; sampling per ISO 8007-1 and orientation must be reported.
  • Test bath and temperature: Cryolitic bath with a cryolite ratio of 4.0 (composition detailed in the standard), total bath mass 765 g; furnace maintained at (980 ± 5) °C with <10 °C gradient over melt.
  • Electrical and electrolysis conditions: DC current (54 ± 1) A producing a cathode current density ≈ 0.7 A/cm2; electrolysis duration 2 h.
  • Apparatus and measurement: Graphite crucible (inner Ø 90 mm), copper sample holder, Inconel rod placed inside sample hole, extensometer (10 mm range, 1 µm accuracy) records Δl(t) every minute. Thermocouple (type K or S) calibrated per ASTM E 220.
  • Calculations and precision: Relative expansion ΔL(t) = [Δl(t) / l0] × 100; maximum relative expansion ΔLmax reported to two decimal places. Precision (repeatability and reproducibility) determined per ISO 5725-2 with formulas provided (example calculation included in the standard).
  • Reporting requirements: Include reference to ISO 15379-2, sample ID and orientation, ΔLmax, plot of ΔL(t) vs time, test date and notable observations.

Applications and users

  • Aluminium smelters and process engineers: Evaluate cathode block performance to prevent swelling-related failures, reduce risk of electrolyte leakage and costly relines.
  • Material producers and QA labs: Quality control of carbonaceous cathode materials and batch acceptance testing.
  • R&D and material characterization: Compare formulations, additives or processing effects on sodium penetration and anisotropic expansion.
  • Third‑party testing laboratories: Provide validated measurement data for suppliers and end users.

Related standards

  • ISO 15379-1 (with application of pressure)
  • ISO 8007-1 (sampling from cathode blocks)
  • ISO 5725-2 (precision of measurement methods)
  • ISO 11713 (electrical resistivity measurements - complementary test)

Keywords: ISO 15379-2, cathode block materials, carbonaceous materials, sodium penetration, linear expansion test, aluminium production, cryolite bath, electrolysis test, cathode swelling, sample anisotropy.

Standard

ISO 15379-2:2015 - Carbonaceous materials for the production of aluminium -- Cathode block materials

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Frequently Asked Questions

ISO 15379-2:2015 is a standard published by the International Organization for Standardization (ISO). Its full title is "Carbonaceous materials for the production of aluminium - Cathode block materials - Part 2: Determination of the expansion due to sodium penetration without application of pressure". This standard covers: ISO 15379-2:2015 specifies a method that covers the determination of linear expansion under external pressure due to sodium penetration in cathode-block materials used in the production of aluminium. The linear expansion of the blocks depends on the sampling direction due to anisotropy.

ISO 15379-2:2015 specifies a method that covers the determination of linear expansion under external pressure due to sodium penetration in cathode-block materials used in the production of aluminium. The linear expansion of the blocks depends on the sampling direction due to anisotropy.

ISO 15379-2:2015 is classified under the following ICS (International Classification for Standards) categories: 71.100.10 - Materials for aluminium production. The ICS classification helps identify the subject area and facilitates finding related standards.

ISO 15379-2:2015 has the following relationships with other standards: It is inter standard links to ISO 15379-2:2004. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.

You can purchase ISO 15379-2:2015 directly from iTeh Standards. The document is available in PDF format and is delivered instantly after payment. Add the standard to your cart and complete the secure checkout process. iTeh Standards is an authorized distributor of ISO standards.

Standards Content (Sample)


INTERNATIONAL ISO
STANDARD 15379-2
Second edition
2015-05-15
Carbonaceous materials for the
production of aluminium — Cathode
block materials —
Part 2:
Determination of the expansion
due to sodium penetration without
application of pressure
Produits carbonés utilisés pour la production de l’aluminium — Blocs
cathodiques —
Partie 2: Détermination de l’expansion due à la pénétration du
sodium sans application de pression
Reference number
©
ISO 2015
© ISO 2015, Published in Switzerland
All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized otherwise in any form
or by any means, electronic or mechanical, including photocopying, or posting on the internet or an intranet, without prior
written permission. Permission can be requested from either ISO at the address below or ISO’s member body in the country of
the requester.
ISO copyright office
Ch. de Blandonnet 8 • CP 401
CH-1214 Vernier, Geneva, Switzerland
Tel. +41 22 749 01 11
Fax +41 22 749 09 47
copyright@iso.org
www.iso.org
ii © ISO 2015 – All rights reserved

Contents Page
Foreword .iv
Introduction .v
1 Scope . 1
2 Normative references . 1
3 Principle . 1
4 Apparatus . 1
5 Reagents . 2
6 Sampling . 2
7 Procedure. 3
8 Results . 3
8.1 Calculation . 3
8.2 Precision . 3
9 Test report . 4
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards
bodies (ISO member bodies). The work of preparing International Standards is normally carried out
through ISO technical committees. Each member body interested in a subject for which a technical
committee has been established has the right to be represented on that committee. International
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ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of
electrotechnical standardization.
The procedures used to develop this document and those intended for its further maintenance are
described in the ISO/IEC Directives, Part 1. In particular the different approval criteria needed for
the different types of document should be noted. This document was drafted in accordance with the
editorial rules of the ISO/IEC Directives, Part 2 (see www.iso.org/directives).
Attention is drawn to the possibility that some of the elements of this document may be the subject
of patent rights. ISO and IEC shall not be held responsible for identifying any or all such patent rights.
Details of any patent rights identified during the development of the document will be in the Introduction
and/or on the ISO list of patent declarations received (see www.iso.org/patents).
Any trade name used in this document is information given for the convenience of users and does not
constitute an endorsement.
For an explanation on the meaning of ISO specific terms and expressions related to conformity
assessment, as well as information about ISO’s adherence to the WTO principles in the Technical Barriers
to Trade (TBT), see the following URL: Foreword — Supplementary information.
The committee responsible for this document is ISO/TC 226, Materials for the production of primary aluminium.
This second edition cancels and replaces the first edition (ISO 15379-2:2004), which has been
technically revised.
ISO 15379 consists of the following parts, under the general title Carbonaceous materials for the
production of aluminium — Cathode block materials:
— Part 1: Determination of the expansion due to sodium penetration with application of pressure
— Part 2: Determination of the expansion due to sodium penetration without application of pressure
iv © ISO 2015 – All rights reserved

Introduction
Expansion due to sodium penetration is an important property of carbon cathode blocks. As soon as
alumina electrolysis starts, sodium penetrates into the carbon cathode blocks causing swelling of these
blocks. This increase in volume creates mechanical stresses within the blocks and/or bulging of the
bottom block plate. This can lead to cracks through which liquid aluminium and/or liquid electrolyte
can flow, reaching the thermal insulation beneath the blocks and destroying these ceramic materials.
In such a case, the electrolysis cell has to be relined, resulting in loss of aluminium production and high
expenses. Therefore, cathode blocks produced with materials allowing only low sodium penetration
and having the lowest possible expansion due to sodium penetration are preferred.
The study can be supplemented by measuring electrical resistivity (see ISO 11713) before and after the test.
INTERNATIONAL STANDARD ISO 15379-2:2015(E)
Carbonaceous materials for the production of
aluminium — Cathode block materials —
Part 2:
Determination of the expansion due to sodium penetration
without application of pressure
1 Scope
This part of ISO 15379 specifies a method that covers the determination of linear expansion under external
pressure due to sodium penetration in cathode-block materials used in the production of aluminium.
The linear expansion of the blocks depends on the sampling direction due to anisotropy.
2 Normative references
The following documents, in whole or in part, are normatively referenced in this document and are
indispensable for its application. For dated references, only the edit
...

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