ISO 15379-1:2019
(Main)Carbonaceous materials for the production of aluminium - Cathode block materials - Part 1: Determination of the expansion due to sodium penetration with application of pressure
Carbonaceous materials for the production of aluminium - Cathode block materials - Part 1: Determination of the expansion due to sodium penetration with application of pressure
This document specifies a method that covers the determination of linear expansion under external pressure due to sodium penetration in cathode-block materials used in the production of aluminium. The linear expansion of the blocks depends on the sampling direction due to anisotropy.
Produits carbonés utilisés pour la production de l'aluminium — Blocs cathodiques — Partie 1: Détermination de l'expansion due à la pénétration du sodium avec application de pression
General Information
- Status
- Published
- Publication Date
- 03-Dec-2019
- Technical Committee
- ISO/TC 226 - Materials for the production of primary aluminium
- Drafting Committee
- ISO/TC 226/WG 2 - Cathodes and ramming paste
- Current Stage
- 9093 - International Standard confirmed
- Start Date
- 20-Mar-2025
- Completion Date
- 13-Dec-2025
Relations
- Effective Date
- 10-Jun-2017
Overview
ISO 15379-1:2019 defines a standardized method for determining the linear expansion of carbonaceous cathode block materials used in aluminium production, specifically due to sodium penetration under applied pressure. This expansion is critical because sodium infiltration during alumina electrolysis causes swelling in cathode blocks, which can lead to structural damage and operational inefficiencies. Understanding and measuring this expansion helps improve the durability and performance of cathode blocks, reducing maintenance costs and production losses in aluminium smelting.
The standard outlines a procedure that applies a constant pressure of 5 MPa-reflecting realistic operational conditions-to samples while exposing them to sodium-rich cryolitic baths at high temperature (980 °C). This method quantitatively measures anisotropic expansion to inform material selection and process optimization in the aluminium industry.
Key Topics
- Linear Expansion Measurement: ISO 15379-1 sets the protocol for measuring the percentage increase in length of cathode block samples due to sodium penetration when pressure is applied.
- Test Conditions: Heating samples to 980 ± 5 °C with a cryolite bath composition simulating operational electrolytic environments, while applying 5 MPa pressure.
- Anisotropy Consideration: The method accounts for directional variation in expansion due to the anisotropic nature of carbonaceous cathode block materials.
- Equipment Requirements: Includes graphite crucibles, ceramic insulating rings, hydraulic power cylinder for pressure application, extensometer with micrometer accuracy, and controlled furnace environment.
- Sample Preparation: Samples are cylindrical, 30 mm diameter and 60 mm length, prepared per ISO 8007-1 specifications.
- Data Analysis: Expansion is recorded over 2 hours of electrolysis at a constant current density of 0.7 A/cm². Results are expressed as relative expansion (%) and plotted against time.
- Precision and Repeatability: The standard includes formulas for calculating repeatability and reproducibility in compliance with ISO 5725-2, ensuring reliable and consistent measurements.
- Test Reporting: Comprehensive reporting requirements include sample identification, method reference, test date, results with calculation references, deviations, and any anomalies observed.
Applications
- Quality Control in Aluminium Production: Enables manufacturers to evaluate cathode block materials for resistance to sodium-induced expansion, minimizing cell failures and optimizing operational lifespan.
- Material Development: Supports research and development by providing a repeatable test to gauge how new carbonaceous materials withstand sodium penetration and pressure.
- Process Optimization: By understanding expansion behavior, producers can adjust lining designs and thermal management to reduce mechanical stresses and prevent cracks or bulging in electrolysis cells.
- Failure Analysis: Helps diagnose causes of premature block deterioration and electrolyte leakage, improving maintenance strategies.
- Supplier Evaluation: Assists in selecting suppliers and materials based on standardized test results, ensuring conformity with international quality requirements.
Related Standards
- ISO 8007-1: Specifies sampling plans and techniques for cathode block materials relevant to ISO 15379-1 sample preparation.
- ISO 11713: Provides procedures for measuring electrical resistivity, which can complement expansion testing for a more thorough material assessment.
- ISO 5725-2: Defines precision metrics such as repeatability and reproducibility formulas referenced in the measurement of expansion.
- ISO/IEC Directives: Govern the development and maintenance process of ISO standards, ensuring consistent documentation and updates.
ISO 15379-1:2019 is essential for industries and laboratories targeting enhanced performance and reliability of carbonaceous cathode blocks in aluminium electrolysis cells. Employing this method ensures accurate and standardized assessment of material behavior under realistic operational pressures and sodium exposure, facilitating better process safety, efficiency, and cost-effectiveness.
Frequently Asked Questions
ISO 15379-1:2019 is a standard published by the International Organization for Standardization (ISO). Its full title is "Carbonaceous materials for the production of aluminium - Cathode block materials - Part 1: Determination of the expansion due to sodium penetration with application of pressure". This standard covers: This document specifies a method that covers the determination of linear expansion under external pressure due to sodium penetration in cathode-block materials used in the production of aluminium. The linear expansion of the blocks depends on the sampling direction due to anisotropy.
This document specifies a method that covers the determination of linear expansion under external pressure due to sodium penetration in cathode-block materials used in the production of aluminium. The linear expansion of the blocks depends on the sampling direction due to anisotropy.
ISO 15379-1:2019 is classified under the following ICS (International Classification for Standards) categories: 71.100.10 - Materials for aluminium production. The ICS classification helps identify the subject area and facilitates finding related standards.
ISO 15379-1:2019 has the following relationships with other standards: It is inter standard links to ISO 15379-1:2015. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.
You can purchase ISO 15379-1:2019 directly from iTeh Standards. The document is available in PDF format and is delivered instantly after payment. Add the standard to your cart and complete the secure checkout process. iTeh Standards is an authorized distributor of ISO standards.
Standards Content (Sample)
INTERNATIONAL ISO
STANDARD 15379-1
Third edition
2019-12
Carbonaceous materials for the
production of aluminium — Cathode
block materials —
Part 1:
Determination of the expansion due to
sodium penetration with application
of pressure
Produits carbonés utilisés pour la production de l'aluminium — Blocs
cathodiques —
Partie 1: Détermination de l'expansion due à la pénétration du
sodium avec application de pression
Reference number
©
ISO 2019
© ISO 2019
All rights reserved. Unless otherwise specified, or required in the context of its implementation, no part of this publication may
be reproduced or utilized otherwise in any form or by any means, electronic or mechanical, including photocopying, or posting
on the internet or an intranet, without prior written permission. Permission can be requested from either ISO at the address
below or ISO’s member body in the country of the requester.
ISO copyright office
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Email: copyright@iso.org
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Published in Switzerland
ii © ISO 2019 – All rights reserved
Contents Page
Foreword .iv
Introduction .v
1 Scope . 1
2 Normative references . 1
3 Terms and definitions . 1
4 Principle . 1
5 Apparatus . 1
6 Reagents . 3
7 Samples . 3
8 Procedure. 3
9 Results . 4
9.1 Calculation . 4
9.2 Precision . 4
10 Test report . 4
Bibliography . 6
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards
bodies (ISO member bodies). The work of preparing International Standards is normally carried out
through ISO technical committees. Each member body interested in a subject for which a technical
committee has been established has the right to be represented on that committee. International
organizations, governmental and non-governmental, in liaison with ISO, also take part in the work.
ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of
electrotechnical standardization.
The procedures used to develop this document and those intended for its further maintenance are
described in the ISO/IEC Directives, Part 1. In particular, the different approval criteria needed for the
different types of ISO documents should be noted. This document was drafted in accordance with the
editorial rules of the ISO/IEC Directives, Part 2 (see www .iso .org/ directives).
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of
any patent rights identified during the development of the document will be in the Introduction and/or
on the ISO list of patent declarations received (see www .iso .org/ patents).
Any trade name used in this document is information given for the convenience of users and does not
constitute an endorsement.
For an explanation of the voluntary nature of standards, the meaning of ISO specific terms and
expressions related to conformity assessment, as well as information about ISO's adherence to the
World Trade Organization (WTO) principles in the Technical Barriers to Trade (TBT) see www .iso .org/
iso/ foreword .html.
This document was prepared by Technical Committee ISO/TC 226, Materials for the production of
primary aluminium.
This third edition cancels and replaces the second edition (ISO 15379-1:2015), which has been
technically revised. The main changes to the previous edition are as follows:
— ASTM E 220 has been removed from Clause 2 and 5.3;
— minor changes have been made in 6.2, 6.3, 6.4 and 6.5;
— Clause 10 has been aligned with test reports in other ISO/TC 226 standards.
A list of all parts in the ISO 15379 series can be found on the ISO website.
Any feedback or questions on this document should be directed to the user’s national standards body. A
complete listing of these bodies can be found at www .iso .org/ members .html.
iv © ISO 2019 – All rights reserved
Introduction
Expansion due to sodium penetration is an important property of carbon cathode blocks. As soon as
alumina electrolysis starts, sodium penetrates into the carbon cathode blocks causing swelling of these
blocks. This increase in volume creates mechanical stresses within the blocks and/or bulging of the
bottom block plate. This can lead to cracks through which liquid aluminium and/or liquid electrolyte
can flow, reaching the thermal insulation beneath the blocks and destroying these ceramic materials.
In such cases, the electrolysis cell has to be relined, resulting in loss of aluminium production and high
expenses. Therefore, cathode blocks produced with materials allowing only low sodium penetration
and with the lowest possible expansion due to sodium penetration are preferred.
The study can be supplemented by measuring electrical resistivity (see ISO 11713) before and after
the test.
Due to thermal and sodium expansion when heating up the cathode blocks in the electrolysis cells to
operational temperature, the block will be subject to pressure from the steel shell; therefore, in the
present method, 5 MPa is chosen as a realistic maximum pressure.
INTERNATIONAL STANDARD ISO 15379-1:2019(E)
Carbonaceous materials for the production of
aluminium — Cathode block materials —
Part 1:
Determination of the expansion due to sodium penetration
with application of pressure
1 Scope
This document specifies a method that covers the determination of linear expansion under external
pressure due to sodium penetration in cathode-block materials used in the production of aluminium.
The linear expansion of the blocks depends on the sampling direction due to anisotropy.
2 Normative references
The following documents are referred to in the text in such a way that some or all of their content
constitutes requirements of this document. For dated references, only the edition cited applies. For
undated references, the latest edition of the referenced document (including any amendments) applies.
ISO 8007-1, Ca
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