Battery charge controllers for photovoltaic systems - Performance and functioning

IEC 62509:2010 establishes minimum requirements for the functioning and performance of battery charge controllers (BCC) used with lead acid batteries in terrestrial photovoltaic systems. The main aims are to ensure BCC reliability and to maximise the life of the battery.
This publication is to be read in conjunction with  IEC 62093:2005.

Contrôleurs de charge de batteries pour systèmes photovoltaïques - Performance et fonctionnement

La CEI 62509:2010 spécifie les exigences minimales pour le fonctionnement et la performance des contrôleurs de charge de batterie (BCC - Battery Charge Controller) utilisés dans les batteries au plomb de systèmes photovoltaïques terrestres. Les principaux objectifs sont d'assurer la fiabilité des BCC et de maximaliser la durée de vie de la batterie.
Cette publication doit être lue conjointement avec la  CEI 62093:2005.

General Information

Status
Published
Publication Date
15-Dec-2010
Drafting Committee
Current Stage
PPUB - Publication issued
Start Date
31-Jan-2011
Completion Date
16-Dec-2010
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IEC 62509:2010 - Battery charge controllers for photovoltaic systems - Performance and functioning
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IEC 62509 ®
Edition 1.0 2010-12
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
Battery charge controllers for photovoltaic systems – Performance and
functioning
Contrôleurs de charge de batteries pour systèmes photovoltaïques –
Performance et fonctionnement
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IEC 62509 ®
Edition 1.0 2010-12
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
Battery charge controllers for photovoltaic systems – Performance and
functioning
Contrôleurs de charge de batteries pour systèmes photovoltaïques –
Performance et fonctionnement
INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
COMMISSION
ELECTROTECHNIQUE
PRICE CODE
INTERNATIONALE
U
CODE PRIX
ICS 27.160 ISBN 978-2-88912-307-0
– 2 – 62509 Ó IEC:2010
CONTENTS
FOREW ORD . 4
1 Sc o pe . 6
2 Normative references . 6
3 Terms and definitions . 6
4 Functionality and performance requirements of a PV BCC . 8
4.1 Ge n eral . 8
4.2 Applicability of requirements . 8
4.3 Battery lifetime protection requirements . 9
4.3.1 Prevent leakage current from battery to PV generator . 9
4.3.2 Basic battery charging functions . 9
4.3.3 Charging regime . 9
4.3.4 Set-point security . 10
4.3.5 Load disconnect capability . 11
4.4 Energy performance requirements . 11
4.4.1 Stand by self-consumption . 11
4.4.2 BCC efficiency . 11
4.5 Protection and fail safe requirements . 11
4.5.1 Thermal performance . 11
4.5.2 Overcurrent operation . 12
4.5.3 PV generator and battery reverse polarity . 12
4.5.4 Open circuit on battery terminals (no battery connection) . 12
4.6 User interface requirements . 12
4.6.1 General . 12
4.6.2 Operational information. 12
4.6.3 User adjustable set-points and parameters . 13
4.6.4 Alarms . 13
5 Tests . 13
5.1 General conditions for tests. 13
5.1.1 Setup and preconditioning for tests . 13
5.1.2 DC power sources for testing . 14
5.1.3 General test setup . 14
5.1.4 Reverse current test setup . 15
5.1.5 Charging cycle test setup . 16
5.1.6 Efficiency, thermal performance and PV overcurrent test setup . 18
5.2 Battery lifetime protection tests . 19
5.2.1 Battery to PV generator leakage current test . 19
5.2.2 Charging cycle tests . 19
5.2.3 Load disconnect / load reconnect test . 20
5.3 Energy performance tests . 21
5.3.1 Standby self-consumption test . 21
5.3.2 Efficiency test . 22
5.4 Protection and fail safe tests . 22
5.4.1 Thermal performance test . 22
5.4.2 PV overcurrent protection test . 23
5.4.3 Load over current protection test . 23
5.4.4 Battery reverse polarity test. 24

62509 Ó IEC:2010 – 3 –
5.4.5 PV generator reverse polarity test . 24
5.4.6 Battery open circuit test . 25
5.5 User interface tests . 25
Annex A (informative) Battery charging guideline . 27

Figure 1 – General test setup . 15
Figure 2 – Reverse current test setup . 16

Table 1 – Requirements for self consumption . 11
Table A.1 – Battery charging setpoint guideline . 27

– 4 – 62509 Ó IEC:2010
INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________
BATTERY CHARGE CONTROLLERS FOR PHOTOVOLTAIC SYSTEMS –
PERFORMANCE AND FUNCTIONING
FOREWORD
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International Standard IEC 62509 has
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