Environmental conditions - Vibration and shock of electotechnical equipment - Part 5: Equipment during storage and handling

IEC TR 62131-5:2015(E) reviews the available dynamic data relating to the handling of electrotechnical equipment. The intention is that from all the available data an environmental description will be generated and compared to that set out in the IEC 60721 series.

General Information

Status
Published
Publication Date
04-Aug-2015
Current Stage
PPUB - Publication issued
Start Date
05-Aug-2015
Completion Date
30-Jun-2015
Ref Project
Technical report
IEC TR 62131-5:2015 - Environmental conditions - Vibration and shock of electotechnical equipment - Part 5: Equipment during storage and handling
English language
56 pages
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IEC TR 62131-5 ®
Edition 1.0 2015-08
TECHNICAL
REPORT
colour
inside
Environmental conditions – Vibration and shock of electrotechnical equipment –
Part 5: Equipment during storage and handling

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IEC TR 62131-5 ®
Edition 1.0 2015-08
TECHNICAL
REPORT
colour
inside
Environmental conditions – Vibration and shock of electrotechnical equipment –

Part 5: Equipment during storage and handling

INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
ICS 19.040 ISBN 978-2-8322-2815-9

– 2 – IEC TR 62131-5:2015 © IEC 2015
CONTENTS
FOREWORD . 5
1 Scope . 7
2 Normative references . 7
3 Data source and quality. 8
3.1 Container handling measurements by Hoppe and Gerock . 8
3.2 Intermodal container handling by Association of American Railroads . 9
3.3 Intermodal container handling at Swedish container terminal . 9
3.4 Handling of air cargo pallet at Stockholm and New York airports . 10
3.5 Forklift handling . 11
3.6 Movement of unsuspended trolleys . 11
3.7 Supplementary data . 12
4 Intra data source comparison . 12
4.1 General . 12
4.2 Container handling measurements by Hoppe and Gerock . 13
4.3 Intermodal container handling by Association of American Railroads . 13
4.4 Intermodal container handling at Swedish container terminal . 14
4.5 Handling of air cargo pallet at Stockholm and New York airports . 14
4.6 Forklift handling . 15
4.7 Movement of unsuspended trolleys . 16
5 Inter data source comparison . 16
6 Environmental description . 19
7 Comparison with IEC 60721 . 20
8 Recommendations . 21
Bibliography . 56

Figure 1 – Vibrations loading and unloading of container on to US rail car using
overhead crane [2] . 25
Figure 2 – Vibrations loading and unloading of container on to US rail car using side
loader [2] . 25
Figure 3 – Vibrations from handling an ISO container at a port – Axial [3] . 27
Figure 4 – Vibrations from handling an ISO container at a port – Transverse [3] . 27
Figure 5 – Vibrations from handling an ISO container at a port – Vertical [3] . 28
Figure 6 – Amplitude probability density from handling an ISO container at a port –
Vertical [3] . 28
Figure 7 – Amplitude probability density from handling an ISO container at a port –
Transverse [3] . 29
Figure 8 – Amplitude probability density from handling an ISO container at a port –
Axial [3] . 29
Figure 9 – Shocks from handling an ISO container at a port – Axial [3] . 30
Figure 10 – Shocks from handling an ISO container at a port – Transverse [3] . 30
Figure 11 – Shocks from handling an ISO container at a port – Vertical [3]. 31
Figure 12 – Air pallet vibration severities due to aircraft movement – Vertical [4] . 32
Figure 13 – Air pallet vibration severities due to aircraft movements – Axial/transverse
[4] . 33
Figure 14 – Bandpass vibration amplitudes from four forklift trucks – Vertical [5] . 33

Figure 15 – Bandpass vibration amplitudes from four forklift trucks – Lateral [5] . 34
Figure 16 – Bandpass vibration amplitudes from four forklift trucks – Axial [5] . 34
Figure 17 – Shock response spectra from 1 000 Kg forklift truck [5] . 35
Figure 18 – Shock response spectra from 1 500 Kg forklift truck [5] . 35
Figure 19 – Shock Response Spectra from 2 000 Kg Forklift Truck [5] . 36
Figure 20 – Shock response spectra from 3 500 Kg forklift truck [5] . 36
Figure 21 – Vibration at wheels of small trolley – Vertical [6] . 37
Figure 22 – Vibration at wheels of small trolley – Lateral [6] . 37
Figure 23 – Vibration at wheels of small trolley – Axial [6] . 38
Figure 24 – Vibration at wheels of medium trolley – Vertical [6] . 38
Figure 25 – Vibration at wheels of medium trolley – Lateral [6] . 39
Figure 26 – Vibration at wheels of medium trolley – Axial [6] . 39
Figure 27 – Vibration at wheels of large trolley – Vertical [6] . 40
Figure 28 – Vibration at wheels of large trolley – Lateral [6] . 40
Figure 29 – Vibration at wheels of large trolley – Axial [6] . 41
Figure 30 – Amplitude distribution at wheels of small trolley – Vertical [6] . 43
Figure 31 – Amplitude distribution at wheels of small trolley – Lateral [6] . 43
Figure 32 – Amplitude distribution at wheels of small trolley – Axial [6] . 44
Figure 33 – Shock response spectra at wheels of small trolley – Vertical [6] . 44
Figure 34 – Shock response spectra at wheels of small trolley – Lateral [6] . 45
Figure 35 – Shock response spectra at wheels of small trolley – Axial [6] . 45
Figure 36 – Comparison of acceleration and derived velocity for largest impacts [1] . 46
Figure 37 – Comparison of acceleration and derived drop height for largest impacts [1] . 46
Figure 38 – IEC 60721-3-2– Stationary vibration random severities . 47
Figure 39 – IEC 60721-4-2– Stationary vibration random severities . 47
Figure 40 – IEC 60721-3-2– Shock severities . 48
Figure 41 – IEC 60721-4-2– Shock severities for IEC 60068-2-29 test procedure . 48
Figure 42 – IEC 60721-4-2 – Shock severities for IEC 60068-2-29 test procedure . 49
Figure 43 – Comparison of Hoppe & Gerock [1] derived shocks with IEC 60721-3-2 . 49
Figure 44 – Comparison of unsuspended trolley [6] shocks with IEC 60721-3-2 . 50
Figure 45 – Comparison of US forklift [5] shocks with IEC 60721-3-2 . 50
Figure 46 – Comparison of Swedish port [3] shocks (dockside crane) with
IEC 60721-3-2 . 51
Figure 47 – Comparison of Swedish port [3] shocks (mobile crane) with IEC 60721-3-2 . 51
Figure 48 – Comparison of Swedish port [3] shocks (straddle carrier) with
IEC 60721-3-2 . 52
Figure 49 – Comparison of Swedish port [3] shocks (transport tug) with IEC 60721-3-2 . 52
Figure 50 – Comparison of Swedish air transport [4] vibrations with IEC 60721-3-2 . 53
Figure 51 – Comparison of unsuspended trolley [6] vibrations with IEC 60721-3-2. 53
Figure 52 – Comparison of Swedish port [3] vibrations (transport tug) with
IEC 60721-3-2 . 54
Figure 53 – Comparison of Swedish port [3] vibrations (dockside crane) with
IEC 60721-3-2 . 54
Figure 54 – Comparison of Swedish PORT [3] vibrations (mobile crane) with
IEC 60721-3-2 . 55

– 4 – IEC TR 62131-5:2015 © IEC 2015
Figure 55 – Comparison of Swedish port [3] Vibrations (straddle carrier) with
IEC 60721-3-2 . 55

Table 1 – Maximum vibration accelerations and displacements occurring during
handling of ISO containers at container terminal [1] . 22
Table 2 – Largest shocks occurring during handling of ISO containers by straddle
carrier [1] . 23
Table 3 – Largest shocks occurring during transfer of ISO containers on to rail cars [1] . 23
Table 4 – Largest shocks occurring during transfer of ISO containers on to ships [1]. 24
Table 5 – Largest shocks occurring during transfer of ISO containers on to US rail cars
[2] . 24
Table 6 – Summary of vibration r.m.s. during port movements of ISO containers [3] . 26
Table 7 – Summary of peak shock severities during port movements of ISO containers
[3] . 26
Table 8 – Summary of shock levels from air cargo pallet ground operations [4] . 31
Table 9 – Summary of peak vibration levels from air cargo pallet ground operations [4] . 32
Table 10 – Summary of overall vibration severities [6] . 42

INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________
ENVIRONMENTAL CONDITIONS – VIBRATION
AND SHOCK OF ELECTROTECHNICAL EQUIPMENT –

Part 5: Equipment during storage and handling

FOREWORD
1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising
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8) Attention is drawn to the Normative references cited in this publication. Use of the referenced publications is
indispensable for the correct application of this publication.
9) Attention is drawn to the possibility that some of the elements of this IEC Publication may be the subject of
patent rights. IEC shall not be held responsible for identifying any or all such patent rights.
The main task of IEC technical committees is to prepare International Standards. However, a
technical committee may propose the publication of a technical report when it has collected
data of a different kind from that which is normally published as an International Standard, for
example "state of the art".
IEC TR 62131-5, which is a technical report, has been prepared by IEC technical committee
104: Environmental conditions, classification and methods of test.

– 6 – IEC TR 62131-5:2015 © IEC 2015
The text of this technical report is based on the following documents:
Enquiry draft Report on voting
104/620A/DTR 104/639/RVC
Full information on the voting for the approval of this technical report can be found in the report
on voting indicated in the above table.
This publication has been drafted in accordance with the ISO/IEC Directives, Part 2.
A list of all the parts in the IEC 62131 series, under the general title Environmental conditions –
Vibration and shock of electrotechnical equipment, can be found on the IEC website.
The committee has decided that the contents of this publication will remain unchanged until the
stability date indicated on the IEC website under "http://webstore.iec.ch" in the data related to
the specific publication. At this date, the publication will be
• reconfirmed,
• withdrawn,
• replaced by a revised edition, or
• amended.
A bilingual version of this standard may be issued at a later date.

IMPORTANT – The 'colour inside' logo on the cover page of this publication indicates
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ENVIRONMENTAL CONDITIONS – VIBRATION
AND SHOCK OF ELECTROTECHNICAL EQUIPMENT –

Part 5: Equipment during storage and handling

1 Scope
IEC TR 62131-5, which is a technical report, reviews the available dynamic data relating to the
handling of electrotechnical equipment. The intention is that from all the available data an
environmental description will be generated and compared to that set out in the IEC 60721
series.
For each of the sources identified, the quality of the data is reviewed and checked for self
consistency. The process used to undertake this check of data quality and that used to
intrinsically categorize the various data sources is set out in IEC TR 62131-1.
This technical report primarily addresses data extracted from a number of different sources for
which reasonable confidence exist in its quality and validity. The report also reviews some data
for which the quality and validity cannot realistically be verified. These data are included to
facilitate validation of information from other sources. The report clearly indicates when utilising
information in this latter category.
This technical report addresses data from a number of data gathering exercises. The quantity
and quality of data in these exercises varies considerably as does the range of conditions
encompassed.
Not all of the data reviewed were made available in electronic form. To permit comparison to
be made, in this assessment, a quantity of the original (non-electronic) data has been manually
digitized.
2 Normative references
The following documents, in whole or in part, are normatively referenced in this document and
are indispensable for its application. For dated references, only the edition cited applies. For
undated references, the latest edition of the referenced document (including any amendments)
applies.
IEC 60068 (all parts), Environmental testing
IEC 60068-2-27, Environmental testing – Part 2-27: Tests – Test Ea and guidance: Shock
IEC 60068-2-29 , Environmental testing – Part 2-29: Tests –Test Eb Bump
IEC 60068-2-64, Environmental testing – Part 2-64: Tests – Test Fh: Vibration, broadband
random and guidance
IEC 60721 (all parts), Classification of environmental conditions
IEC 60721-3-2:1997, Classification of environmental conditions – Part 3: Classification of
groups of environmental parameters and their severities – Section 2: Transportation
___________
Withdrawn and now incorporated into IEC 60068-2-27.

– 8 – IEC TR 62131-5:2015 © IEC 2015

IEC TR 60721-4-2, Classification of environmental conditions – Part 4-2: Guidance for the
correlation and transformation of environmental condition classes of IEC 60721-3 to the
environmental tests of IEC 60068 – Transportation
IEC TR 62131-1, Environmental conditions – Vibration and shock of electrotechnical equipment
– Part 1: Process for validation of dynamic data
IEC TR 62131-2, Environmental conditions – Vibration and shock of electrotechnical equipment
– Part 2: Equipment transported in fixed wing jet aircraft
IEC TR 62131-3, Environmental conditions – Vibration and shock of electrotechnical equipment
– Part 3: Equipment transported in rail vehicles
IEC TR 62131-4, Environmental conditions – Vibration and shock of electrotechnical equipment
– Part 4: Equipment transported in road vehicles
3 Data source and quality
3.1 Container handling measurements by Hoppe and Gerock
Work by Hoppe and Gerock was under taken in the early 1970s and the resultant data are
reproduced in a number of publications (see [1]) .
Those data appear to have formed the basis for the road transportation severities in a number
of national standards. Moreover, as far as can be identified, they are probably the original basis
for the severities in IEC 600721-3-2. As the measured data also include a number of handling
conditions, it is likely they were also considered in setting such severities. Although the
measured data presented are limited, the scope of the measurements is sufficient to justify
their inclusion here.
The Hoppe and Gerock work relating to handling, involved vibration and shock measurements
on ISO containers at the container terminal, Hamburg/Burchardkai, during both in-yard
transport and handling. The measurements included both 6 m (20 foot) and 12 m (40 foot)
units when empty and loaded. Loaded 6 m and 12 m containers were also transferred onto a
container train by means of a gantry crane. Dock side to ship measurements were made on
loaded 6 m containers only.
Acceleration measurements were made at six locations within the containers; door end centre
(in three orthogonal axes), door end right hand side (vertical only), centre of container (vertical
only) and at the forward wall centre (vertical only). All six measurements were recorded
simultaneously and continuously on an analogue FM recorder. The frequency range covered
was 1 Hz to 1 250 Hz. All PSD analysis was undertaken using a 3 Hz frequency resolution and
a record duration of 32 s.
The ISO containers used comprised steel framed structures with plywood walls with roofs
reinforced with laminated fibreglass. The 6 m container was manufactured in 1969/70, it had an
empty mass of 1 950 Kg and a loaded mass of 20 320 Kg. The 12 m containers were
manufactured in 1970/71, had an empty mass of 3 490 Kg and a loaded mass of 30 480 Kg.
The container vibration measurements made during movement around the container terminal
are summarised in Table 1. The measurements were found to contain predominant resonances
associated with the suspension of the straddle or van carrier used to undertake the movements
(typically at between 2 Hz to 3 Hz), the spreader used to support the container (6 Hz to 7 Hz)
___________
Numbers in square brackets refer to the Bibliography.

and of the containers themselves (at around 160 Hz, 240 Hz and 400 Hz). The largest
accelerations and displacements were consistently found to occur in the vertical direction and
at the centre of the container. The largest derived displacement arose from carriage of the
empty 6 m container at the maximum permissible speed. For the other container conditions the
maximum speed was 20 km/h to 25 km/h.
The corresponding shock measurements when the containers were handled by the straddle or
van carrier are summarized in Table 2. These include peak amplitudes occurring during pick
up, set down on to the ground as well as set down on to another container. Again the largest
accelerations were consistently found to occur in the vertical direction and at the centre of the
container. The largest shocks were noted to occur during engagement and disengagement of
the spreader.
The Hoppe and Gerock work also included measurements picking up and setting down
containers on to rail vehicles (summarized in Table 3) and during transfer on to ships
(summarized in Table 4).
The shock measurements are all presented in terms of peak acceleration amplitude and shock
duration. No time histories are presented so the method used for the derivation of shock
duration cannot be verified. Only one Shock Response Spectra (SRS) for handling is presented
and its origins are unclear.
Although the information in this report is limited the quality of the information is reasonable and
meets the required validation criteria for data quality (single data item).
3.2 Intermodal container handling by Association of American Railroads
This relatively recent (1991) work from the Association of American Railroads (see [2])
concerns the measurement and analysis of vibration and shock conditions experienced by
standard ISO containers when transported by both rail and road. The objective was primarily to
establish the relationship between the vibration and shock conditions experienced during rail
and road movements. However, the work also includes shock and vibration measurements that
occurred during handling. The data source relates almost entirely to ISO containers on the US
and Canadian rail system.
The report indicates that the handling measurements utilized a self contained recorder. The
recorder was programmed to record data in 7,7 sblocks of data when a threshold of 0,1 g was
exceeded for more than 3,9 ms. These recorder settings were selected in an attempt to collect
data virtuously continuously. The sample rate was 256 samples per second (sps) filtered at 30
Hz with a Butterworth low pass filter. The pre-programmable data recorders housed three
orthogonal accelerometers capable of DC measurement (using piezoresistive accelerometers)
in the vehicle fore/aft, lateral and vertical axes.
Measurements were made on a trailer carrying a 12 m (40 foot) ISO container, whilst it was
loaded on and off rail cars. The loading and unloading adopted both overhead crane and a
sideloader. The peak acceleration levels from these operations are summarized in Table 5 and
the associated acceleration power spectral densities are shown in Figures 1 and 2.
The information in this report is limited to a trailer carrying 12 m (40 foot) ISO containers. It
may also be specific to the US and Canadian rail systems. However, the quality of the
information is good and meets the required validation criteria for data quality (single data item).
3.3 Intermodal container handling at Swedish container terminal
These very recent measurements (2007) were undertaken by Mariterm AB in conjunction with
Helsingborgs container port (see [3]). The measurements relate to the handling of a 12 m
(40 foot) empty container at the Helsingborgs container port.

– 10 – IEC TR 62131-5:2015 © IEC 2015
The measurements were acquired using a data acquisition DT9816 recorder; this allowed
measurement of 6 channels (2 × three orthogonal axes) of acceleration measurements. The
digital recorder comprised a 12 bit ADC sampling at 1 500 sps. Four channels of
measurements were low pass filtered at 370 Hz (one tri-axial and the fore/aft channel of the
other) and two channels at 500 Hz. The accelerometers were positioned along the centre line
of the container, on the floor and around 6 m apart. Although, the measurement axis of each
channel is known, the specific identification of the tri-axial accelerometer is unclear. For this
reason, the measurements are designated as from transducer groups 1 and 2.
The recorder measurement range was set to 10 g, which in comparison to other exercises, is
somewhat low. Moreover, a few of the shocks, specifically in the vertical axis, appear to
exceed this measurement range.
Measurements were made during handling of the container by a dockside container crane,
movement by a container tug, handling by a container crane and handling by a straddle carrier.
For each condition several separate measurement runs were made. Some attempt appears to
have been made at making the measurements during different severities of handling
conditions.
The report [3] supplies both sample time histories (albeit encompassing the entire record,
typically 10 min to 20 min) and summary peak acceleration data along with approximate
duration of the shock event. However, in addition to the report, the electronic measured data
were also made available.
From the electronic data, summary information on the vibration severities are assembled in
Table 6 and summary information of the highest shocks measured is presented in Table 7.
Envelopes of the vibration acceleration power spectral densities, from each of the four handling
conditions and for each axis, are presented in Figures 3 to 5. Amplitude probability densities,
again for each of the four handling conditions and for each axis, are presented in Figures 6
to 8. Shock response spectra are presented in Figures 9 to 11.
Although the information in the hardcopy report is limited, the quality of the electronic
information is good and meets the required validation criteria for data quality (single data item).
3.4 Handling of air cargo pallet at Stockholm and New York airports
The Swedish Packaging Research Institute reported a field study of loadings on an air cargo
pallet in 1988 (see [4]). The measurements were made both on board a Boeing 747 Combi
(freight and passenger) aircraft and also during cargo handling operations at both Stockholm
airport (Arlanda) and New York (John F. Kennedy Airport). Shock and vibration acting on the
cargo during handling were measured and analysed.
A tri-axial accelerometer was mounted on the pallet with double-sided tape and was placed
approximately midway along the length of the pallet, about 0,5 m from the pallet edge. A fourth,
separate, vertical accelerometer was mounted near the end of the pallet, approximately 0,5 m
from the corner. The transducers were not mounted on the cargo in an attempt to establish
acceleration measurements sensibly independent of cargo type. Nevertheless, the pallet loads
chosen were 'typical'. During the outward stages (stages 1 to 3) the weight of the test pallet
was 1 470 kg and during the return journey (stages 4 and 5) the weight was 2 550 kg. The
measurement encompassed five stages:
– Stage 1 Arlanda terminal to aircraft, pallet weight 1 470 kg;
– Stage 2 Arlanda movement at aircraft, pallet weight 1 470 kg;
– Stage 3 JFK aircraft to terminal, pallet weight 1 470 kg;
– Stage 4 JFK terminal to aircraft, pallet weight 2 550 kg;
– Stage 5 JFK loading on aircraft, pallet weight 2 550 kg.

The field data recorded during the trip have been computer analysed in the time and frequency
domains. The frequency domain analysis was carried out using both conventional spectral
analysis and autoregressive modelling techniques. The sampling frequency chosen was 100 Hz
and the signal was low-pass filtered at 31,5 Hz. The number of records, each spanning
256 samples, depended on the conditions under investigation. However, this was limited to
350 records, i.e. a sampling time of no more than 15 min. The window mostly used for the
frequency analysis was the Blackman window. For the analysis using autoregressive modelling
for the spectral estimation, the Hamming window was used.
A summary of the recorded extreme handling shock values and r.m.s. values are given in
Table 8. A summary of the corresponding vibration data is shown in Table 9. The vibration data
comprise acceleration levels (g) exceeded for 1 % of the time of the trial. Vibration spectra for
each stage are shown in Figures 12 and 13 for the vertical and transverse axes respectively.
3.5 Forklift handling
This 1975 measurement exercise (see [5]) was undertaken by M.B. Gens at the Sandia
Laboratories in the US adopted a common payload and four different size forklift trucks.
Although a little old these measurements are the basis for conditions in several standards.
The measurement exercise addressed the transient conditions arising from traversing a test
track made up of paved and unpaved areas. The paved areas included asphalt streets with
manhole covers and metal utility covers as well as concrete aprons and driveways. The paved
surfaces included both new and smooth surfaces as well as old and deteriorated surfaces. The
unpaved areas were not intended as a driving surface and included steps of up to 25 mm.
Experienced drivers were used, each instructed to travel at highest speed possible consistent
with retaining the payload. In general, speeds were reported to be less than 10 mph (16 km/h)
and mostly below 5 mph (8 km/h).
The measurements were made both on a pallet carrying a payload and the payload itself. The
report indicates the payload as having a mass of 1 000 lb (500 Kg). The four forklift trucks were
characterized as
– 1 000 kg (2 000 lb) capacity, electric powered and solid tyres;
– 1 500 kg (3 000 lb) capacity, petrol powered and pneumatic tyres;
– 2 000 kg (4 000 lb) capacity, petrol powered and pneumatic tyres;
– 3 500 kg (7 000 lb) capacity, petrol powered and pneumatic tyres.
The measurements were made using two groups of orthogonally orientated transducers; one
group selected and set to measure accelerations up to 50 g peak-to-peak, the other to 10 g
peak-to-peak. Tri-axial measurements from both groups were made at two locations; one close
to the input from the forks and the other on the skin of the payload. All measurements were
recorded on an FM tape recorder.
The 5 Hz band pass analysis of the data elicited the conclusion that no steady state continuous
randomly distributed excitation was present in the forklift environment. Discrete excitations, on
the other hand were prevalent. A total of 49 vibration spectra (from all four forklift trucks) were
combined to allow plots of mean, mean plus three standard deviations as well an envelope of
maximum response. The responses for the pallet measurements (effectively the excitations
applied to the payload) are shown in Figures 14 to 16 for the vertical, lateral and axial axes
respectively. The envelopes of largest shock response spectra for each of the four forklift
trucks are shown in Figures 17 to 20.
3.6 Movement of unsuspended trolleys
This very recent (2009) measurement exercise (see [6]) was undertaken, by Drager Medical, to
determine the vibration and shock conditions arising from the movement of medical trolleys
over flooring typically occurring within modern building and outside in car park type surfaces.
The three trolleys have small, unsuspended castor type wheels which are common to many

– 12 – IEC TR 62131-5:2015 © IEC 2015
items of modern electro-technical equipment. They are also typical of handling trolleys
commonly used to move small packages on and off trucks and around warehouses. All the
movement occurred at walking speed.
The measurements were made on three different medical devices as set out below. In each
case the tri-axial acceleration vibration measurement were made on the support system, just
above the wheels:
– small trolley – A small medical ventilator, mass 22,5 kg, castors 100 mm diameter, castor
surface PA6 of hardness Shore A 80;
– medium trolley – Anaesthetic workstation, mass 147 kg, castors 125 mm diameter, castor
surface polyurethane of hardness Shore D 40;
– large trolley – Intensive care ventilator, mass 54 kg, castors 125 mm diameter, castor
surface polyurethane of hardness Shore D 40.
The intended velocity of the movements was 0,5 m/s although the real velocity appears to have
varied between 0,5 m/s and 0,7 m/s. Movement was in the X (axial) axis with the Z axis
vertical. The typical 5 surface types traversed were
• composite stone,
• granite plates 70 cm × 70 cm,
• pvc floor 60 cm × 60 cm at 0,5 m/s and 0,7 m/s,
• asphalt light grey,
• asphalt rough.
The transducers and measurement system are indicated as within calibration. The digital
recorder sample rate was 8 192 sps and the remainder of the measurement chain was capable
of measurements of at least 3 kHz. The recorder utilized a 16 bit ADC, an anti-aliasing filter of
3,2 kHz. The measurement record lengths varied between 1 min and 3 min although 120 s was
commonly achieved. In this case the measured data and all the analysis are available digitally.
Shown in Figures 21 to 29 are the vibration severities for each of the three axes for each of the
three devices. A summary of the corresponding overall acceleration root mean square values
are presented in Table 10. Amplitude Probability Density (APD) values for the device which
experienced the most severe conditions (the small medical ventilator) are show in Figures 30 to
32. Corresponding Shock Response Spectra (SRS) for the same device are shown in Figures
33 to 35.
3.7 Supplementary data
The data collection exercises which preceded this particular assessment attempted to
supplement the data with any relevant sets of information, arising from reputable sources, but
for which the data quality could not be adequately verified. Although no additional sources were
identified, a SRETS study (see [7]) undertaken during 1998 reviewed the types and
occurrences of damage that occur as a result of transportation and particularly that identified
during handling related to transportation. Although that report (see [8]) contains no specific
information on the mechanical environments occurring during handling, it does give a good
review of the different types of damage a range of items may experience during handling.
4 Intra data source comparison
4.1 General
The purpose of the following subclauses is to review each data source for self consistency.
The process for evaluating the vibration data takes into account the variations arising from the
different methods of handling.

4.2 Container handling measurements by Hoppe and Gerock
Although the extent of the vibration information, tabulated in the Hoppe and Gerock report, is
relatively limited it does, with one exception, appear reasonably consistent. The acceleration
amplitudes are quite low, possibly giving rise to concerns over measurement accuracy. The
derived displacements are relatively high, for the low acceleration levels, suggesting low
frequency excitations (which are confirmed in the report). With that said, the report does not
make clear the method used for deriving displacements from the acceleration measurements.
The concern is that high displacements can arise if this is not undertaken appropriately. The
distribution of amplitudes between full and empty containers, as well as between axes, is
largely as would be expected. The one value that is out of line with the remainder is the vertical
measurement on empty containers. The acceleration amplitude indicated is more than double
any other tabulated value and the listed peak displacement is four times greater than any other.
The occurrence of this condition is explained in the report as due to high movement speeds.
The indicated peak displacement is essentially the same as the largest equivalent drop height
suggested from consideration of the shocks.
The tabulated handling impact acceleration amplitude values, presented in the Hoppe and
Gerock report, indicate an underlying trend. That is smaller empty container generally generate
the worst case conditions whilst the largest loaded containers generally result in lower impact
acceleration amplitudes. This is entirely as would be expected.
The shock data quotes acceleration amplitudes as well as durations. As a consequence of the
different approaches used, the validity of tabulated shock durations, without a description of
how they were derived, is always questionable. A verification exercise has been undertaken,
which assumes the shocks are a result of impacts between two elastic bodies. The exercise
indicates that the accelerations and the derived velocities follow a realistic and consistent
relationship, Figures 36 and 37 refer respectively. Only a few values fall outside the main trend
but even those are only to an extent expected from measured data. The largest indicated
velocity change is 0,6 m/s with the majority of impacts occurring below 0,4 m/s. The values
suggest that size of container or its loaded state makes no underlying difference to the velocity.
The largest equivalent drop height, derived from the velocities, is a little less than 19 mm.
The Hoppe and Gerock report supplies only a single shock response spect
...

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