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IEC 62381:2024

(Main)

Automation systems in the process industry - Factory acceptance test (FAT), site acceptance test (SAT), and site integration test (SIT)

Automation systems in the process industry - Factory acceptance test (FAT), site acceptance test (SAT), and site integration test (SIT)

IEC 62381:2024 defines requirements and checklists for the factory acceptance test (FAT), the factory integration test (FIT), the site acceptance test (SAT), and the site integration test (SIT). These tests are carried out to demonstrate that the automation system meets the requirements of the applicable specification. This document provides a means for all parties, including the owner, the buyer, and the vendor, to clearly establish and agree on the scope of activities and responsibilities involved in performing these tests in order to achieve a timely delivery and acceptance of the automation system. The activities specified in this document can be used to develop test plans adapted to the specific requirements of the process/plant/equipment. The annexes of this document contain checklists which are available for consideration when preparing specific test procedures and documentation for a specific automation system.
This edition includes the following significant technical changes with respect to the previous edition:
a) General re-organization of the standard;
b) Current technology incorporated;
c) Optional factory integration test (FIT) added;
d) Replaced the forms in the annexes with detailed checklists of activities which can be used to develop project-specific test plans; and
e) Provided additional references to other applicable standards.

Systèmes d'automatisation dans l’industrie de transformation - Essais d'acceptation en usine (FAT), essais d'acceptation sur site (SAT) et essais d'intégration sur site (SIT)

L'IEC 62381:2024 définit les exigences et les listes de contrôle pour les essais d'acceptation en usine (FAT – factory acceptance test), les essais d’intégration en usine (FIT – factory integration test), les essais d'acceptation sur site (SAT – site acceptance test) et les essais d'intégration sur site (SIT – site integration test). Ces essais sont réalisés pour démontrer que le système d'automatisation satisfait aux exigences de la spécification applicable. Le présent document a pour objet de permettre à toutes les parties, y compris le maître d’ouvrage, l’acheteur et le fournisseur, de définir clairement et de convenir de l’étendue des activités et des responsabilités liées à l'exécution de ces essais, afin de finaliser la livraison et l'acceptation des systèmes d’automatisation dans les délais prévus. Les activités décrites dans le présent document peuvent être utilisées pour élaborer des plans d’essai adaptés aux exigences spécifiques du processus, de l'usine ou de l'équipement. Les annexes du présent document contiennent des listes de contrôle qui peuvent être prises en considération lors de l’élaboration des procédures et documents d’essai spécifiques pour un système d’automatisation particulier.
Les principales modifications par rapport à l'édition précédente sont les suivantes:
a) réorganisation générale de la norme;
b) intégration de la technologie actuelle;
c) ajout d’un essai d’intégration en usine (FIT) facultatif;
d) remplacement des formulaires dans les annexes par des listes de contrôle détaillées d’activités qui peuvent être utilisées pour élaborer des plans d’essai spécifiques à un projet; et
e) ajout de références supplémentaires à d’autres normes applicables.

General Information

Status
Published
Publication Date
29-Jul-2024
ICS
25.040.40 - Industrial process measurement and control
Technical Committee
SC 65E - Devices and integration in enterprise systems
Drafting Committee
WG 3 - TC 65/SC 65E/WG 3
Current Stage
PPUB - Publication issued
Start Date
16-Aug-2024
Completion Date
30-Jul-2024
Ref Project

Relations

Revises
IEC 62381:2012 - Automation systems in the process industry - Factory acceptance test (FAT), site acceptance test (SAT), and site integration test (SIT)
Effective Date
05-Sep-2023

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IEC 62381:2024 - Automation systems in the process industry - Factory acceptance test (FAT), site acceptance test (SAT), and site integration test (SIT) Released:30. 07. 2024 Isbn:9782832294185IEC 62381:2024 - Automation systems in the process industry - Factory acceptance test (FAT), site acceptance test (SAT), and site integration test (SIT) Released:30. 07. 2024 Isbn:9782832294185
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IEC 62381:2024 - Automation systems in the process industry - Factory acceptance test (FAT), site acceptance test (SAT), and site integration test (SIT) Released:30. 07. 2024 Isbn:9782832294185
English and French language
83 pages
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IEC 62381 ®
Edition 3.0 2024-07
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
Automation systems in the process industry –
Factory acceptance test (FAT), site acceptance test (SAT), and site integration
test (SIT)
Systèmes d'automatisation dans l’industrie de transformation –
Essais d'acceptation en usine (FAT), essais d'acceptation sur site (SAT) et
essais d'intégration sur site (SIT)
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IEC 62381 ®
Edition 3.0 2024-07
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
Automation systems in the process industry –

Factory acceptance test (FAT), site acceptance test (SAT), and site integration

test (SIT)
Systèmes d'automatisation dans l’industrie de transformation –

Essais d'acceptation en usine (FAT), essais d'acceptation sur site (SAT) et

essais d'intégration sur site (SIT)

INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
COMMISSION
ELECTROTECHNIQUE
INTERNATIONALE
ICS 25.040.40 ISBN 978-2-8322-9418-5

– 2 – IEC 62381:2024 © IEC 2024
CONTENTS
FOREWORD . 6
INTRODUCTION . 8
1 Scope . 9
1.1 General applicability . 9
1.2 Exclusions . 9
1.2.1 Prior- and post-test activities . 9
1.2.2 Regulated industries . 9
1.2.3 Safety instrumented systems . 9
1.2.4 Manufacturing execution systems . 9
1.2.5 Advanced process control . 9
1.2.6 Security for industrial automation and control systems . 9
2 Normative references . 10
3 Terms, definitions and abbreviated terms . 10
3.1 Terms and definitions . 10
3.2 Abbreviated terms . 13
4 Overview of automation system testing . 13
4.1 General . 13
4.2 Methods of test performance . 14
4.3 Project design changes . 14
4.4 Adapted procedures in the event of modifications to existing systems . 14
5 Factory acceptance test (FAT) . 15
5.1 General . 15
5.2 Performance . 15
5.3 Pre-FAT activities . 15
5.3.1 General . 15
5.3.2 Vendor tests . 15
5.3.3 Documentation . 15
5.3.4 Test plan . 16
5.3.5 Test schedule . 16
5.4 FAT punch list . 17
5.4.1 General . 17
5.4.2 Correction . 17
5.4.3 Corrections after FAT . 17
5.5 Documentation of FAT . 18
5.5.1 General . 18
5.5.2 FAT report . 18
5.5.3 FAT final documentation . 18
5.6 FAT completion . 18
6 Factory integration test (FIT) . 19
6.1 General . 19
6.2 Performance . 19
6.3 Pre-FIT activities . 19
6.3.1 General . 19
6.3.2 Test plan . 19
6.3.3 Test schedule . 19
6.4 FIT punch list . 20

6.4.1 General . 20
6.4.2 Correction . 20
6.4.3 Correction after FIT . 20
6.5 Documentation of FIT. 21
6.5.1 General . 21
6.5.2 FIT report . 21
6.5.3 FIT final documentation . 21
6.6 FIT completion . 21
7 Site acceptance test (SAT) . 21
7.1 Performance . 21
7.2 Pre-SAT activities . 22
7.2.1 General . 22
7.2.2 Test plan . 22
7.2.3 Test schedule . 23
7.3 SAT punch list . 23
7.3.1 General . 23
7.3.2 Correction . 23
7.3.3 Correction after SAT . 23
7.4 Documentation of SAT . 24
7.4.1 General . 24
7.4.2 SAT report . 24
7.4.3 SAT final documentation . 24
7.5 SAT completion . 24
8 Site integration test (SIT) .
...

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