IEC 62025-2:2019
(Main)High frequency inductive components - Non-electrical characteristics and measuring methods - Part 2: Test methods for non-electrical characteristics
High frequency inductive components - Non-electrical characteristics and measuring methods - Part 2: Test methods for non-electrical characteristics
IEC 62025-2:2019 specifies a test method for the non-electrical characteristics of the surface mounted device (SMD) inductors to be used for electronic and telecommunication equipment. The object of this part of this document is to define methods for measuring mechanical performance only. As the reliability performances and specifications relative to non-electrical performances are defined in IEC 62211, detailed measuring methods for mechanical performance of reliability testing are defined in this document. This edition includes the following significant technical changes with respect to the previous edition:
- revision of Table 5;
- revision of normative references.
Composants inductifs à haute fréquence - Caractéristiques non électriques et méthodes de mesure - Partie 2: Méthodes d'essai pour caractéristiques non électriques
L’IEC 62025-2:2019 spécifie une méthode d’essai pour les caractéristiques non électriques pour inductances à montage en surface (CMS) utilisées pour les équipements électroniques et de télécommunications. L’objet du présent document concerne uniquement les méthodes de mesure de la performance mécanique. Comme les performances de fiabilité ainsi que les spécifications relatives aux performances non électriques sont spécifiées dans l’IEC 62211, les méthodes de mesures détaillées pour les performances mécaniques des essais de fiabilité sont définies dans le présent document. Cette édition inclut les modifications techniques majeures suivantes par rapport à l'édition précédente:
- révision du Tableau 5;
- révision des références normatives.
General Information
- Status
- Published
- Publication Date
- 19-Sep-2019
- Technical Committee
- TC 51 - Magnetic components, ferrite and magnetic powder materials
- Drafting Committee
- WG 9 - TC 51/WG 9
- Current Stage
- PPUB - Publication issued
- Start Date
- 20-Sep-2019
- Completion Date
- 07-Oct-2019
Relations
- Effective Date
- 05-Sep-2023
Overview
IEC 62025-2:2019 - "High frequency inductive components - Non-electrical characteristics and measuring methods - Part 2: Test methods for non-electrical characteristics" is the IEC international standard that specifies mechanical test methods for surface-mounted device (SMD) inductors used in electronic and telecommunication equipment. Edition 2.0 (2019) is a technical revision of the 2005 edition and focuses exclusively on non‑electrical (mechanical) performance measurement. It complements reliability specifications referenced in IEC 62211.
Key topics and technical requirements
This part of IEC 62025 defines standardized procedures and test conditions for measuring mechanical performance of SMD inductors, including:
- Body strength testing (pressurizing/jig methods) to verify mechanical integrity of the inductor body.
- Robustness of terminations (electrodes), including resistance to PCB bending and adherence tests referenced to IEC 60068-2-21.
- Solderability and preconditioning/recovery procedures for SMD devices, with immersion and reflow alternatives.
- Resistance to soldering heat and to dissolution of metallization, with specified preconditioning and measurement sequences.
- Vibration and shock testing procedures for mechanical durability under environmental stress.
- Annex A: practical guidance on mounting SMD inductors on test printed‑circuit boards (land patterns, soldering, preheating, cleaning).
The standard cites normative references (e.g., IEC 60068 series, IEC 60068-2-58, IEC 60068-2-21, IEC 60068-2-6, IEC 60068-2-27, IEC 61188-5-2) and was updated by revision of Table 5 and normative references in this edition.
Applications and who uses it
IEC 62025-2 is essential for organizations involved in the design, manufacture, testing and procurement of high-frequency SMD inductors:
- Component manufacturers use it to define internal QC and to produce compliant datasheets and detail specifications.
- Test laboratories implement its test methods for certification, incoming inspection and failure analysis.
- OEMs and contract manufacturers reference it for supplier qualification, PCB assembly process validation and reliability planning.
- Quality and compliance engineers rely on it to harmonize mechanical testing across supply chains and to reduce field failures in electronic and telecommunication equipment.
Using IEC 62025-2 helps ensure consistent mechanical performance validation for SMD inductors, improving product reliability and interoperability.
Related standards
- IEC 62025 series (other parts)
- IEC 62211 (reliability performances related to non-electrical characteristics)
- IEC 60068 series (environmental and mechanical test methods)
- IEC 61188-5-2 (PCB land pattern guidance)
Keywords: IEC 62025-2, SMD inductors, non-electrical characteristics, mechanical test methods, solderability, vibration testing, shock testing, robustness of terminations, surface-mounted device.
IEC 62025-2:2019 RLV - High frequency inductive components - Non-electrical characteristics and measuring methods - Part 2: Test methods for non-electrical characteristics Released:9/20/2019 Isbn:9782832274323
IEC 62025-2:2019 - High frequency inductive components - Non-electrical characteristics and measuring methods - Part 2: Test methods for non-electrical characteristics
Frequently Asked Questions
IEC 62025-2:2019 is a standard published by the International Electrotechnical Commission (IEC). Its full title is "High frequency inductive components - Non-electrical characteristics and measuring methods - Part 2: Test methods for non-electrical characteristics". This standard covers: IEC 62025-2:2019 specifies a test method for the non-electrical characteristics of the surface mounted device (SMD) inductors to be used for electronic and telecommunication equipment. The object of this part of this document is to define methods for measuring mechanical performance only. As the reliability performances and specifications relative to non-electrical performances are defined in IEC 62211, detailed measuring methods for mechanical performance of reliability testing are defined in this document. This edition includes the following significant technical changes with respect to the previous edition: - revision of Table 5; - revision of normative references.
IEC 62025-2:2019 specifies a test method for the non-electrical characteristics of the surface mounted device (SMD) inductors to be used for electronic and telecommunication equipment. The object of this part of this document is to define methods for measuring mechanical performance only. As the reliability performances and specifications relative to non-electrical performances are defined in IEC 62211, detailed measuring methods for mechanical performance of reliability testing are defined in this document. This edition includes the following significant technical changes with respect to the previous edition: - revision of Table 5; - revision of normative references.
IEC 62025-2:2019 is classified under the following ICS (International Classification for Standards) categories: 29.100.10 - Magnetic components. The ICS classification helps identify the subject area and facilitates finding related standards.
IEC 62025-2:2019 has the following relationships with other standards: It is inter standard links to IEC 62025-2:2005. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.
You can purchase IEC 62025-2:2019 directly from iTeh Standards. The document is available in PDF format and is delivered instantly after payment. Add the standard to your cart and complete the secure checkout process. iTeh Standards is an authorized distributor of IEC standards.
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IEC 62025-2 ®
Edition 2.0 2019-09
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High frequency inductive components – Non-electrical characteristics and
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Part 2: Test methods for non-electrical characteristics
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IEC 62025-2 ®
Edition 2.0 2019-09
REDLINE VERSION
INTERNATIONAL
STANDARD
colour
inside
High frequency inductive components – Non-electrical characteristics and
measuring methods –
Part 2: Test methods for non-electrical characteristics
INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
ICS 29.100.10 ISBN 978-2-8322-7432-3
– 2 – IEC 62025-2:2019 RLV IEC 2019
CONTENTS
FOREWORD . 4
1 Scope . 6
2 Normative references . 6
3 Terms and definitions . 7
4 Test conditions . 7
4.1 Standard atmospheric conditions for test . 7
4.2 Referee conditions . 7
5 Mechanical characteristics test . 8
5.1 Body strength test . 8
5.1.1 Body strength test procedures . 8
5.1.2 Information to be given in the detail specification . 9
5.2 Robustness of terminations (electrodes) . 9
5.2.1 Resistance to bending of printed-circuit board . 9
5.2.2 Adherence test (see test of Ue of IEC 60068-2-21) . 13
5.3 Solderability . 15
5.3.1 General . 15
5.3.2 Preconditioning . 15
5.3.3 Initial measurement . 15
5.3.4 Test method . 15
5.3.5 Recovery . 17
5.3.6 Final measurement . 17
5.3.7 Items to be specified in detail specification . 17
5.4 Resistance to soldering heat . 18
5.4.1 General . 18
5.4.2 Preconditioning . 18
5.4.3 Initial measurement . 18
5.4.4 Test method . 18
5.4.5 Recovery . 19
5.4.6 Final measurement . 19
5.4.7 Items to be specified in detail specification . 19
5.5 Resistance to dissolution of metallization . 20
5.5.1 General . 20
5.5.2 Preconditioning . 20
5.5.3 Initial measurement . 20
5.5.4 Test methods . 20
5.5.5 Final measurements . 20
5.5.6 Items to be specified in detail specification . 21
5.6 Vibration . 21
5.6.1 Test equipment . 21
5.6.2 Preparation . 21
5.6.3 Test method . 21
5.6.4 Items to be specified in detail specification . 21
5.7 Resistance to shock . 22
5.7.1 Mechanical shock method . 22
5.7.2 Items to be specified in detail specification . 22
Annex A (normative) Mounting of surface mounting inductor on test printed-circuit
board . 23
A.1 General . 23
A.2 Mounting printed-circuit board and mounting land . 23
A.3 Solder . 23
A.4 Preparation . 24
A.5 Preheating . 24
A.6 Soldering . 24
A.7 Cleaning . 24
Figure 1 – Method for pressurizing the body . 8
Figure 2 – Pressurizing jig . 9
Figure 3 – Example of printed-circuit board . 10
Figure 4 – Layout . 12
Figure 5 – Pressurizing jig . 12
Figure 6 – Pressurizing . 12
Figure 7 – Pressurizing and shape of jig . 14
Figure 8 – Reflow temperature profile . 17
Table 1 – Size of soldering lands according to the code of multi-layer chip inductors . 10
Table 2 – Thickness of solder paste by the size code of inductors . 11
Table 3 – Conditions of immersion into solder . 16
Table 4 – Reflow temperature . 16
Table 5 – Severity . 18
Table 6 – Reflow temperature . 19
Table 7 – Conditions of vibration . 21
– 4 – IEC 62025-2:2019 RLV IEC 2019
INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________
HIGH FREQUENCY INDUCTIVE COMPONENTS –
NON-ELECTRICAL CHARACTERISTICS AND MEASURING METHODS –
Part 2: Test methods for non-electrical characteristics
FOREWORD
1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising
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This redline version of the official IEC Standard allows the user to identify the changes
made to the previous edition. A vertical bar appears in the margin wherever a change
has been made. Additions are in green text, deletions are in strikethrough red text.
International Standard IEC 62025-2 has been prepared by IEC technical committee 51:
Magnetic components, ferrite and magnetic powder materials.
This second edition cancels and replaces the first edition published in 2005. This edition
constitutes a technical revision.
This edition includes the following significant technical changes with respect to the previous
edition:
a) revision of Table 5;
b) revision of normative references.
The text of this standard is based on the following documents:
CDV Report on voting
51/1273/CDV 51/1301/RVC
Full information on the voting for the approval of this International Standard can be found in
the report on voting indicated in the above table.
This document has been drafted in accordance with the ISO/IEC Directives, Part 2.
A list of all parts in the IEC 62025 series, published under the general title High frequency
inductive components – Non-electrical characteristics and measuring methods, can be found
on the IEC website.
The committee has decided that the contents of this document will remain unchanged until the
stability date indicated on the IEC website under "http://webstore.iec.ch" in the data related to
the specific document. At this date, the document will be
• reconfirmed;
• withdrawn;
• replaced by a revised edition, or
• amended.
IMPORTANT – The 'colour inside' logo on the cover page of this publication indicates
that it contains colours which are considered to be useful for the correct
understanding of its contents. Users should therefore print this document using a
colour printer.
– 6 – IEC 62025-2:2019 RLV IEC 2019
HIGH FREQUENCY INDUCTIVE COMPONENTS –
NON-ELECTRICAL CHARACTERISTICS AND MEASURING METHODS –
Part 2: Test methods for non-electrical characteristics
1 Scope
This part of IEC 62025 specifies a test method for the non-electrical characteristics of the
surface mounted device (SMD) inductors to be used for electronic and telecommunication
equipment. The object of this part of this document is to define methods for measuring
mechanical performance only. As the reliability performances and specifications relative to
non-electrical performances are defined in IEC 62211, detailed measuring methods for
mechanical performance of reliability testing are defined in this document.
2 Normative references
The following documents are referred to in the text in such a way that some or all of their
content constitutes requirements of this document. For dated references, only the edition
cited applies. For undated references, the latest edition of the referenced document (including
any amendments) applies.
IEC 60068-1:1988, Environmental testing – Part 1: General and guidance
IEC 60068-2-6:19952007, Environmental testing – Part 2: Tests – Test Fc: Vibration
(sinusoidal)
IEC 60068-2-20:1979, Environmental testing – Part 2-20: Tests – Test T: Soldering Test
methods for solderability and resistance to soldering heat of devices with leads
IEC 60068-2-21:19992006, Environmental testing – Part 2-21: Tests – Test U: Robustness of
terminations and integral mounting devices
IEC 60068-2-27:1987, Environmental testing – Part 2-27: Tests – Test Ea and guidance:
Shock
IEC 60068-2-45:1980, Basic environmental testing procedures – Part 2-45: Tests – Test XA
and guidance: Immersion in cleaning solvents
IEC 60068-2-45:1980/AMD1:1993
IEC 60068-2-58:20042015, Environmental testing – Part 2-58: Tests – Test Td: Test methods
for solderability, resistance to dissolution of metallization and to soldering heat of surface
mounting devices (SMD)
IEC 60068-2-58:2015/AMD1:2017
IEC 60068-2-69, Environmental testing – Part 2-69: Tests – Test Te/Tc: Solderability testing
of electronic components for surface mount technology and printed boards by the wetting
balance (force measurement) method
IEC 60068-2-77:1999, Environmental testing – Part 2-77: Tests – Test 77: Body strength and
impact shock
IEC 61188-5-2:2003, Printed boards and printed board assemblies – Design and use – Part 5-
2: Attachment (land/joint) considerations – Discrete components
IEC 61190-1-2:20022014, Attachment materials for electronic assembly – Part 1-2:
Requirements for soldering pastes for high-quality interconnections in electronics assembly
IEC 61190-1-3:2002, Attachment materials for electronic assembly – Part 1-3: Requirements
for electronic grade solder alloys and fluxed and non-fluxed solid solder for electronic
soldering applications
IEC 62211:20032017, Inductive components – Reliability management
3 Terms and definitions
For the purpose of this part of IEC 62025, the terms and definitions given in the normative
references apply.
No terms and definitions are listed in this document.
ISO and IEC maintain terminological databases for use in standardization at the following
addresses:
• IEC Electropedia: available at http://www.electropedia.org/
• ISO Online browsing platform: available at http://www.iso.org/obp
4 Test conditions
4.1 Standard atmospheric conditions for test
Unless otherwise specified in the detail specification, the tests and measurements shall be
carried out under the standard atmospheric conditions for test as given in 5.3.1 the
requirements for standard reference atmosphere of IEC 60068-1:
– temperature: 15 °C to 35 °C;
– relative humidity: 25 % to 75 %;
– air pressure: 86 kPa to 106 kPa.
In the event of dispute or where required, the measurements shall be repeated using the
referee temperatures (as given in 4.2) and such other conditions as are prescribed specified
in this document.
In addition, when it is difficult to make measurements in standard atmospheric conditions,
unless a doubt arises about the validity of the result, the tests and measurements may be
performed in non-standard atmospheric conditions.
4.2 Referee conditions
For referee purposes, one of the standard atmospheric conditions for referee tests taken from
5.2 the requirements for standard atmospheres for referee measurements and tests of
IEC 60068-1, shall be selected and shall be as follows:
– temperature: 20 °C ± 2 °C;
– relative humidity: 60 % to 70 %;
– air pressure: 86 kPa to 106 kPa.
– 8 – IEC 62025-2:2019 RLV IEC 2019
5 Mechanical characteristics test
5.1 Body strength test
5.1.1 Body strength test procedures
The body strength test procedure, as referenced specified in IEC 60068-2-77, shall be as
follows:
a) Preconditioning
If required, preconditioning shall be performed on the specimens in accordance with the
detail specification.
b) Initial measurement
The appearance of the specimen shall be checked with a magnification of at least 10×
under adequate light.
If specified in the detail specification, the electrical performances shall be measured.
c) Layout
Unless otherwise specified in the detail specification, the specimen shall be placed on
the supporting base, as shown in Figure 1, so that both ends of the specimen are
symmetrically positioned on the supporting base. The test table shall be placed on a plane,
robust platform so that the test result shall is not be affected when a force is applied.
Dimensions en millimètres
NOTE The angle of the taper in part A shall be between 70° and 90°.
Figure 1 – Method for pressurizing the body
d) Applied force
The force shall be applied to the centre of the specimen by the pressurizing jig as shown
in Figure 2, for a duration of (10 ± 1) s. Unless otherwise specified in the detail
specification, the force shall be selected from either (one of) 10 N, 20 N or 30 N.
If specified in the detail specification, the electrical performances shall be measured
during the application of the force.
Dimensions in millimetres
NOTE 1 Dimension W of the pressurizing jig is wider than the width of the specimen.
NOTE 2 Hardness: HV 500 and more.
NOTE 3 When the length of the specimen is 2 mm or less, the radius of the pressurizing jig should be 0,2 mm.
Figure 2 – Pressurizing jig
e) Recovery
If required, recovery conditioning shall be performed for the specimens in accordance with
the detail specification.
f) Final measurement
After the test, the appearance of the specimen shall be checked with a magnification of at
least 10× under adequate light. There shall be no signs of damage such as cracks or flaws.
If specified in the detail specification, the electrical performances shall be measured.
5.1.2 Information to be given in the detail specification
The following information shall be given in the detail specification:
a) preconditioning (if required) – see 5.1.1.a);
b) initial measurement items, final measurement items (if required) – see 5.1.1.b) and f);
c) measurement during applied force (if required) – see 5.1.1.d);
d) recovery (if required) – see 5.1.1.e).
5.2 Robustness of terminations (electrodes)
5.2.1 Resistance to bending of printed-circuit board
5.2.1.1 General
The test for the resistance of terminations and electrodes mounted on a printed-circuit board
shall be as follows.
5.2.1.2 Specification of soldering lands
The soldering lands of multi-layer chip inductors shall be designed according to Table 1, as
specified in 11.5 of IEC 61188-5-2. With regard to inductors, except for those specified in
IEC 61188-5-2, the size of the solder lands shall be specified in the detail specification.
– 10 – IEC 62025-2:2019 RLV IEC 2019
Table 1 – Size of soldering lands by according to the code
of multi-layer chip inductors
Dimensions in millimetres
Size code a b c
1005 0,65 0,55 0,50
1608 0,95 0,85 0,50
2012 1,45 1,10 0,50
3216 1,80 1,30 1,20
3225 2,70 1,05 1,80
4532 3,40 1,10 3,00
5650 5,30 1,30 3,70
NOTE Tolerance: 0,05 mm; see Figure 3.
5.2.1.3 Specification of printed-circuit board
The printed-circuit board shall be made of epoxide woven glass (FR4) as specified in
IEC 60068-2-21, and, unless specified in the detail specification, the printed-circuit board
shall be as shown in Figure 3. The dimension of W shall be specified in the detail specification.
Dimensions in millimetres
Key
solderable areas
non-solderable areas (covered with non-solderable lacquer)
Materials of substrate: epoxide woven glass (FR4)
Thickness: 1,6 mm ± 0,2 mm (for size code from 1608)
Thickness: 0,8 mm ± 0,1 mm (for size code up to 1005)
Conductors: copper
Thickness: 0,035 mm ± 0,010 mm
NOTE When the board is designed to mount more than two specimens, allow sufficient space between
specimens so as not to influence the test result. Dimensions not given shall be chosen according to the design and
size of the specimen to be tested.
Figure 3 – Example of printed-circuit board
5.2.1.4 Mounting of specimen
The specimen shall be mounted on the printed-circuit board in accordance with Annex A and
other specifications as mentioned below.
a) The solder paste shall be placed on the soldering lands. The applied solder paste shall
cover the soldering lands completely. The thickness of the solder paste by according to
the size code of inductors is recommended in Table 2. The appropriate height of the filet
should be the smaller value of either 50 % of the thickness of the specimen or 0,5 mm.
Table 2 – Thickness of solder paste by the size code of inductors
Thickness of solder paste
Size code
µm
Up to 1608 100 to 150
From 2012 150 to 200
b) The specimen shall then be placed on the printed-circuit board. The terminations of the
specimen shall be placed on the soldering lands symmetrically in both horizontal and
vertical directions.
c) The printed-circuit board with the specimen shall be reflow soldered. Care shall be taken
when mounting the inductor on the printed-circuit board so that warp or twist does not
occur.
d) If specified in the detail specification, the printed-circuit board shall be cleaned according
to Annex A.
5.2.1.5 Preconditioning
Preconditioning shall be carried out as specified in the detail specification when pre-
conditioning is necessary.
5.2.1.6 Initial measurement
Prior to conducting the mechanical test, the appearance of the specimen and the soldered
parts shall be checked by using a magnifier with a magnification of at least 10× under
adequate light. If an abnormal or rejectable appearance is found, the specimen shall be
excluded from the evaluation on this test. The electrical performances shall be measured if
specified in the detail specification.
5.2.1.7 Bending tool
The bending tool shall be a support jig as shown in Figure 4 and a pressurizing jig as shown
in Figure 5. The radius of the pressurizing jig should be 5 mm. If specified in the detail
specification, the radius of the pressurizing jig may be 340 mm or 230 mm.
5.2.1.8 Layout
The printed-circuit board with the soldered specimen is placed on the support jig as shown in
Figure 4.
– 12 – IEC 62025-2:2019 RLV IEC 2019
Dimensions in millimetres
(a) Front (b) Side
Figure 4 – Layout
5.2.1.9 Test
The printed-circuit board shall be bent by using the pressurizing jig as shown in Figure 5 at a
rate of (1 ± 0,5) mm/s and to the bending depth of 1 mm, 2 mm, 3 mm or 4 mm (see Figure 6).
The bending depth shall be specified in the detail specification. After reaching the specified
bending depth, it shall be maintained for (20 ± 1) s. Then the bending force shall be relaxed.
Unless specified in the detail specification, the number of bends shall be one.
Dimensions in millimetres
Key
R radius
Figure 5 – Pressurizing jig
NOTE The relative position between the centre of the specimen on the soldering land of the printed-circuit board
and the contact-line of the pressurizing jig on the printed-circuit board should does not exceed 0,5 mm.
Figure 6 – Pressurizing
5.2.1.10 Measurement during pressurizing
If specified in the detail specification, the measurement shall be carried out during
pressurizing in accordance with the provisions of the detail specification.
5.2.1.11 Recovery
If specified in the detail specification, the recovery shall be carried out in accordance with the
provisions of the detail specification.
5.2.1.12 Final measurement
The appearance of the specimen and the soldered parts shall be checked by using a
magnifier with a magnification of at least 10× under adequate light. In this case, abnormalities
such as peel and crack found at the solder joint shall not be treated as defects of the inductor.
If specified in the detail specification, the electrical performances shall then be measured.
5.2.1.13 Items to be specified in detail specification
The following items shall be specified in the detail specification.
a) Dimensions of land, if different from Table 1 (see 5.2.1.2).
b) Dimension of W of the testing printed-circuit board (see 5.2.1.3).
c) Applied solder (see 5.2.1.4).
d) Cleaning (if necessary) (see 5.2.1.4).
e) Preconditioning (if necessary) (see 5.2.1.5).
f) Initial measurement items (see 5.2.1.6).
g) Bending depth and number of bends (see 5.2.1.9).
h) Measurement during pressurizing (if necessary) (see 5.2.1.10).
i) Recovery (if necessary) (see 5.2.1.11).
j) Final measurement items (see 5.2.1.12).
5.2.2 Adherence test (see test of Ue of IEC 60068-2-21)
5.2.2.1 General
The test for the strength of adhesion against the side stress of the specimen mounted to on
the testing printed-circuit board shall be carried out as follows.
5.2.2.2 Mounting of specimen
The specimen shall be mounted to on the testing printed-circuit board specified in the detail
specification in accordance with the provisions of Annex A. Unless otherwise specified in the
detail specification, the printed-circuit board shall be as specified in 8.2 of IEC 60068-2-
21:2006.
5.2.2.3 Preconditioning
Preconditioning shall be carried out as specified in the detail specification on the specimen
when preconditioning is necessary.
– 14 – IEC 62025-2:2019 RLV IEC 2019
5.2.2.4 Initial measurement
Prior to conducting the mechanical test, the appearance of the specimen and the soldered
parts shall be checked by using a magnifier with a magnification of at least 10× under
adequate light. If an abnormal or rejectable appearance is found, the specimen shall be
excluded from the evaluation on of this test. The electrical performances shall be measured if
specified in the detail specification.
5.2.2.5 Pressurizing
The specimen shall be mounted as shown in Figure 7. The force shall be gradually applied by
means of the pressurizing jig to the centre of the longitudinal side of the specimen in a
direction horizontal to the testing printed-circuit board. Unless otherwise specified in the detail
specification, the pressurizing force shall be 5 N and the duration shall be (10 ± 1) s.
Dimensions in millimetres
NOTE 1 Thickness of jig: thicker than the test surface of the specimen.
NOTE 2 R at the end: when the length of specimen is 2,0 mm or less, the radius of the pressurizing jig should be
is 0,2 mm.
NOTE 3 Width of jig: not specified.
Figure 7 – Pressurizing and shape of jig
5.2.2.6 Recovery
Recovery shall be carried out as specified in the detail specification on the specimens when
recovery is necessary.
5.2.2.7 Final measurement
The appearance of the specimen and the soldered parts shall be checked by using a
magnifier with a magnification of at least 10× under adequate light. In this case, abnormalities
such as peel and crack found at the solder joint shall not be treated as defects of the inductor.
If specified in the detail specification, the electrical performances shall then be measured.
5.2.2.8 Items to be specified in the detail specification
The following items shall be specified in the detail specification.
a) Testing printed-circuit board (see 5.2.2.2).
b) Applied solder (see 5.2.2.2).
c) Preconditioning (if necessary) (see 5.2.2.3).
d) Initial measurement items (see 5.2.2.4).
e) Pressurizing force (if necessary) (see 5.2.2.5).
f) Recovery (if necessary) (see 5.2.2.6).
g) Final measurement items (see 5.2.2.7).
5.3 Solderability
5.3.1 General
The test for solderability shall be in accordance with the provisions of IEC 60068-2-58 and
other specifications as mentioned below.
This part of IEC 62025 specifies a solder bath method and a reflow method for solderability.
If the wetting balance method is applied, this shall be specified in the detail specification in
accordance with the provisions of IEC 60068-2-69.
5.3.2 Preconditioning
Unless otherwise specified in the detail specification, the specimen shall be tested in the “as-
received” condition. Care should be taken that no contamination occurs, by contact with the
fingers or by other means.
When accelerated ageing is applied, one of the methods given in 4.5 the requirements for
accelerated ageing of IEC 60068-2-20 shall be specified in the detail specification.
5.3.3 Initial measurement
The appearance of the specimen shall be checked by using a magnifier with a magnification
of at least 10× under adequate light. If specified in the detail specification, the electrical
performances shall be measured.
5.3.4 Test method
5.3.4.1 Solder bath method
a) Solder bath
The solder bath dimensions shall comply with the requirements of 4.6.1 for solder bath of
IEC 60068-2-20.
b) Flux
The flux shall be the flux specified in 6.1.2 of IEC 60068-2-58.
c) Solder
The solder composition shall be in accordance with item a)1) or b)1) of Clause A.3.
d) Test procedure
The test procedure shall be in accordance with 6.2 the requirements for the test procedure
and conditions of IEC 60068-2-58. Unless otherwise specified in the detail specification,
the specimen shall be preheated to a temperature of 80 °C to 120 °C and maintained for
10 s to 30 s. The immersion and withdrawal speed shall be between 20 mm/s and 25 mm/s.
e) Conditions of immersion into solder
Unless otherwise specified in the detail specification, the conditions of immersion into the
solder shall be in accordance with Table 3.
– 16 – IEC 62025-2:2019 RLV IEC 2019
Table 3 – Conditions of immersion into solder
Condition
Alloy composition
Temperature Duration
Lead-free solder (Sn-Ag-Cu) 245 °C ± 5 °C 3 s ± 0,3 s
2 s ± 0,2 s
Lead-containing solder 235 °C ± 5 °C
5 s ± 0,5 s
5.3.4.2 Solder reflow method
The reflow equipment should be forced gas convection.
a) Solder paste
The solder paste shall be in accordance with items a) or b) of Clause A.3.
b) Test substrates
The test substrate shall consist of ceramic (alumina 90 % to 98 %) or epoxide woven glass
(FR4). The dimensional details and number of specimen(s) to be tested shall be given in
the detail specification.
c) Preparation
The solder paste shall be coated on the lands and the specimen shall be placed in
accordance with Clause A.4.
d) Preheating
Unless otherwise specified in the detail specification, the specimen and test substrate
shall be preheated in accordance with Clause A.5.
e) Reflow temperature profile
Unless otherwise specified in the detail specification, the reflow temperature profile shall
be in accordance with Table 4 and Figure 8.
Table 4 – Reflow temperature
T T t T t T t
1 2 1 3 2 4 3
Alloy composition
s s s
°C °C °C °C
Lead-free solder
150 ± 5 180 ± 5 60 to 120 225 20 ± 5 235 –
(Sn-Ag-Cu)
Lead-containing
10 ± 1
solder 60 to 120 – –
150 ± 10 150 ± 10 215 ± 3 at T
NOTE See profile in Figure 8.
Figure 8 – Reflow temperature profile
5.3.5 Recovery
The flux residues shall be removed with a suitable solvent (see 3.1.2 the requirements for
solvents of IEC 60068-2-45).
5.3.6 Final measurement
The wetting shall be assessed visually under adequate light with a binocular microscope of
magnification in the range between 10× and 25×, in accordance with 9.3.1 of IEC 60068-2-58.
Then, if specified in the detail specification, the electrical performances shall be measured.
The final measurement shall be in accordance with the requirements of wetting of the final
measurements in IEC 60068-2-58. Then, if specified in the detail specification, the electrical
performances shall be measured.
5.3.7 Items to be specified in detail specification
5.3.7.1 General
The following items shall be specified in the detail specification.
5.3.7.2 Solder bath method
a) Applied solder.
b) Accelerated ageing (if necessary) (see 5.3.2).
c) Initial measurement items (see 5.3.3).
d) Preheating (if necessary) (see 5.3.4.1d)).
e) Conditions of immersion into solder (if necessary) (see 5.3.4.1e)).
f) Final measurement items (see 5.3.6).
5.3.7.3 Solder reflow method
a) Applied solder.
b) Accelerated ageing (if necessary) (see 5.3.2).
c) Initial measurement items (see 5.3.3).
d) Dimensional details of the test substrate and number of specimen(s) (see 5.3.4.2b)).
e) Preheating (if necessary) (see 5.3.4.2d)).
f) Final measurement items (see 5.3.6).
– 18 – IEC 62025-2:2019 RLV IEC 2019
5.4 Resistance to soldering heat
5.4.1 General
The test for resistance to soldering heat shall be in accordance with the provisions of
IEC 60068-2-58 and other specifications as mentioned below.
5.4.2 Preconditioning
Unless otherwise specified in the detail specification, the specimen shall be tested in the “as-
received“ condition. Care should be taken that no contamination occurs, by contact with the
fingers or by other means.
5.4.3 Initial measurement
The appearance of the specimen shall be checked by using a magnifier with a magnification
of at least 10× under adequate light. If specified in the detail specification, the electrical
performances shall be measured.
5.4.4 Test method
5.4.4.1 Solder bath method
a) Solder bath
The solder bath shall be as specified in item a) of 5.3.4.1.
b) Flux
The flux shall be as specified in item b) of 5.3.4.1.
c) Solder
The solder composition shall be in accordance with items a)1) or b)1) of Clause A.3.
d) Test procedure
The test procedure shall be in accordance with 6.2 the requirements for the test procedure
and conditions of IEC 60068-2-58. Unless specified in the detail specification, the
specimen shall be preheated to a temperature of 80 °C to 120 °C and maintained for 10 s
to 30 s. The immersion and withdrawal speed shall be between 20 mm/s and 25 mm/s.
e) Severity
Unless otherwise specified in the detail specification, the duration and temperature of
immersion shall be as given in Table 5.
Table 5 – Severity
Severity
Alloy composition
Temperature Duration
Lead-free solder (Sn-Ag-Cu) 255 260 °C ± 5 °C 10 s ± 1 s
a
Lead-containing solder 260 °C ± 5 °C 10 s ± 1 s
a
If specified in the detail specification, 5 s ± 1 s may be applied.
5.4.4.2 Solder reflow method
The reflow equipment shall be forced gas convection.
a) Solder paste
The solder paste shall be in accordance with item a) or b) of Clause A.3.
b) Test substrates
The test substrate shall be as specified in item b) of 5.3.4.2.
c) Preparation
The solder paste shall be coated on the lands and the specimen shall be placed in
accordance with Clause A.4.
d) Preheating
Unless otherwise specified in the detail specification, the specimen and test substrate
shall be preheated in accordance with Clause A.5.
e) Reflow temperature profile
Unless otherwise specified in the detail specification, the reflow temperature profile shall
be in accordance with Table 6.
The profile of test 1 is recommended for lead-free solder. The profile for lead-free solder
in Table 6 shall be specified as the acceptable upper limit of severity.
Unless otherwise specified in the detail specification, the number of test cycles shall be a
minimum of one and a maximum of three.
Table 6 – Reflow temperature
T T t T t T t
1 2 1 3 2 4 3
Alloy composition
°C °C s °C s °C s
Lead-free solder Test 1 20 to 40 at T – 5 K
150 ± 5 180 ± 5 120 ± 5 220 60 to 90 250
(Sn-Ag-Cu)
Test 2
150 ± 5 180 ± 5 120 ± 5 220 ≤ 60 255 ≤ 20 at T – 10 K
Lead-containing solder 150 ± 10 150 ± 10 60 to 120 – – 235 ± 5 10 ± 1 at T
NOTE See profile in Figure 8.
5.4.5 Recovery
The flux residues shall be removed with a suitable solvent (see 3.1.2 3.1.3 of IEC 60068-2-
45:1980 and IEC 60068-2-45:1980/AMD1:1993).
5.4.6 Final measurement
After recovery, the appearance of the specimen shall be checked by using a magnifier with a
magnification of at least 10× under adequate light. Then, if specified in the detail specification,
the electrical performances shall be measured.
5.4.7 Items to be specified in detail specification
5.4.7.1 General
The following items shall be specified in the detail specification.
5.4.7.2 Solder bath method
a) Applied solder.
b) Initial measurement items (see 5.4.3).
c) Preheating (if necessary) (see 5.4.4.1.d)).
d) Severity (if necessary) (see 5.4.4.1 e)).
e) Final measurement items (see 5.4.6).
5.4.7.3 Solder reflow method
a) Applied solder.
b) Initial measurement items (see 5.4.3).
c) Dimensional detail of the test substrate and number of specimen(s) (see 5.4.4.2 b)).
– 20 – IEC 62025-2:2019 RLV IEC 2019
d) Preheating (if necessary) (see 5.4.4.2 d)).
e) Reflow temperature profile (see 5.4.4.2 e)).
f) Number of test cycles (see 5.4.4.2 e)).
g) Final measurement items (see 5.4.6).
5.5 Resistance to dissolution of metallization
5.5.1 General
The test for resistance to the dissolution of metallization shall be in accordance with the
provisions of IEC 60068-2-58 and other specifications as mentioned below.
5.5.2 Preconditioning
Unless otherwise specified in the detail specification, the specimen shall be tested in the “as-
received” condition. Care should be taken that no contamination occurs, by contact with the
fingers or by other means.
5.5.3 Initial measurement
The appearance of the specimen shall be checked by using a magnifier with a magnification
of at least 10× under adequate light. If specified in the det
...
IEC 62025-2 ®
Edition 2.0 2019-09
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
High frequency inductive components – Non-electrical characteristics and
measuring methods –
Part 2: Test methods for non-electrical characteristics
Composants inductifs à haute fréquence – Caractéristiques non électriques et
méthodes de mesure –
Partie 2: Méthodes d’essai pour caractéristiques non électriques
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IEC 62025-2 ®
Edition 2.0 2019-09
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
High frequency inductive components – Non-electrical characteristics and
measuring methods –
Part 2: Test methods for non-electrical characteristics
Composants inductifs à haute fréquence – Caractéristiques non électriques et
méthodes de mesure –
Partie 2: Méthodes d’essai pour caractéristiques non électriques
INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
COMMISSION
ELECTROTECHNIQUE
INTERNATIONALE
ICS 29.100.10 ISBN 978-2-8322-7375-3
– 2 – IEC 62025-2:2019 IEC 2019
CONTENTS
FOREWORD . 4
1 Scope . 6
2 Normative references . 6
3 Terms and definitions . 7
4 Test conditions . 7
4.1 Standard atmospheric conditions for test . 7
4.2 Referee conditions . 7
5 Mechanical characteristics test . 7
5.1 Body strength test . 7
5.1.1 Body strength test procedures . 7
5.1.2 Information to be given in the detail specification . 9
5.2 Robustness of terminations (electrodes) . 9
5.2.1 Resistance to bending of printed-circuit board . 9
5.2.2 Adherence test (see test of Ue of IEC 60068-2-21) . 13
5.3 Solderability . 15
5.3.1 General . 15
5.3.2 Preconditioning . 15
5.3.3 Initial measurement . 15
5.3.4 Test method . 15
5.3.5 Recovery . 17
5.3.6 Final measurement . 17
5.3.7 Items to be specified in detail specification . 17
5.4 Resistance to soldering heat . 18
5.4.1 General . 18
5.4.2 Preconditioning . 18
5.4.3 Initial measurement . 18
5.4.4 Test method . 18
5.4.5 Recovery . 19
5.4.6 Final measurement . 19
5.4.7 Items to be specified in detail specification . 19
5.5 Resistance to dissolution of metallization . 20
5.5.1 General . 20
5.5.2 Preconditioning . 20
5.5.3 Initial measurement . 20
5.5.4 Test methods . 20
5.5.5 Final measurements . 20
5.5.6 Items to be specified in detail specification . 21
5.6 Vibration . 21
5.6.1 Test equipment . 21
5.6.2 Preparation . 21
5.6.3 Test method . 21
5.6.4 Items to be specified in detail specification . 21
5.7 Resistance to shock . 22
5.7.1 Mechanical shock method . 22
5.7.2 Items to be specified in detail specification . 22
Annex A (normative) Mounting of surface mounting inductor on test printed-circuit
board . 23
A.1 General . 23
A.2 Mounting printed-circuit board and mounting land . 23
A.3 Solder . 23
A.4 Preparation . 24
A.5 Preheating . 24
A.6 Soldering . 24
A.7 Cleaning . 24
Figure 1 – Method for pressurizing the body . 8
Figure 2 – Pressurizing jig . 9
Figure 3 – Example of printed-circuit board . 10
Figure 4 – Layout . 12
Figure 5 – Pressurizing jig . 12
Figure 6 – Pressurizing . 12
Figure 7 – Pressurizing and shape of jig . 14
Figure 8 – Reflow temperature profile . 17
Table 1 – Size of soldering lands according to the code of multi-layer chip inductors . 10
Table 2 – Thickness of solder paste by the size code of inductors . 11
Table 3 – Conditions of immersion into solder . 16
Table 4 – Reflow temperature . 16
Table 5 – Severity . 18
Table 6 – Reflow temperature . 19
Table 7 – Conditions of vibration . 21
– 4 – IEC 62025-2:2019 IEC 2019
INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________
HIGH FREQUENCY INDUCTIVE COMPONENTS –
NON-ELECTRICAL CHARACTERISTICS AND MEASURING METHODS –
Part 2: Test methods for non-electrical characteristics
FOREWORD
1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising
all national electrotechnical committees (IEC National Committees). The object of IEC is to promote
international co-operation on all questions concerning standardization in the electrical and electronic fields. To
this end and in addition to other activities, IEC publishes International Standards, Technical Specifications,
Technical Reports, Publicly Available Specifications (PAS) and Guides (hereafter referred to as “IEC
Publication(s)”). Their preparation is entrusted to technical committees; any IEC National Committee interested
in the subject dealt with may participate in this preparatory work. International, governmental and non-
governmental organizations liaising with the IEC also participate in this preparation. IEC collaborates closely
with the International Organization for Standardization (ISO) in accordance with conditions determined by
agreement between the two organizations.
2) The formal decisions or agreements of IEC on technical matters express, as nearly as possible, an international
consensus of opinion on the relevant subjects since each technical committee has representation from all
interested IEC National Committees.
3) IEC Publications have the form of recommendations for international use and are accepted by IEC National
Committees in that sense. While all reasonable efforts are made to ensure that the technical content of IEC
Publications is accurate, IEC cannot be held responsible for the way in which they are used or for any
misinterpretation by any end user.
4) In order to promote international uniformity, IEC National Committees undertake to apply IEC Publications
transparently to the maximum extent possible in their national and regional publications. Any divergence
between any IEC Publication and the corresponding national or regional publication shall be clearly indicated in
the latter.
5) IEC itself does not provide any attestation of conformity. Independent certification bodies provide conformity
assessment services and, in some areas, access to IEC marks of conformity. IEC is not responsible for any
services carried out by independent certification bodies.
6) All users should ensure that they have the latest edition of this publication.
7) No liability shall attach to IEC or its directors, employees, servants or agents including individual experts and
members of its technical committees and IEC National Committees for any personal injury, property damage or
other damage of any nature whatsoever, whether direct or indirect, or for costs (including legal fees) and
expenses arising out of the publication, use of, or reliance upon, this IEC Publication or any other IEC
Publications.
8) Attention is drawn to the Normative references cited in this publication. Use of the referenced publications is
indispensable for the correct application of this publication.
9) Attention is drawn to the possibility that some of the elements of this IEC Publication may be the subject of
patent rights. IEC shall not be held responsible for identifying any or all such patent rights.
International Standard IEC 62025-2 has been prepared by IEC technical committee 51:
Magnetic components, ferrite and magnetic powder materials.
This second edition cancels and replaces the first edition published in 2005. This edition
constitutes a technical revision.
This edition includes the following significant technical changes with respect to the previous
edition:
a) revision of Table 5;
b) revision of normative references.
The text of this standard is based on the following documents:
CDV Report on voting
51/1273/CDV 51/1301/RVC
Full information on the voting for the approval of this International Standard can be found in
the report on voting indicated in the above table.
This document has been drafted in accordance with the ISO/IEC Directives, Part 2.
A list of all parts in the IEC 62025 series, published under the general title High frequency
inductive components – Non-electrical characteristics and measuring methods, can be found
on the IEC website.
The committee has decided that the contents of this document will remain unchanged until the
stability date indicated on the IEC website under "http://webstore.iec.ch" in the data related to
the specific document. At this date, the document will be
• reconfirmed;
• withdrawn;
• replaced by a revised edition, or
• amended.
– 6 – IEC 62025-2:2019 IEC 2019
HIGH FREQUENCY INDUCTIVE COMPONENTS –
NON-ELECTRICAL CHARACTERISTICS AND MEASURING METHODS –
Part 2: Test methods for non-electrical characteristics
1 Scope
This part of IEC 62025 specifies a test method for the non-electrical characteristics of the
surface mounted device (SMD) inductors to be used for electronic and telecommunication
equipment. The object of this part of this document is to define methods for measuring
mechanical performance only. As the reliability performances and specifications relative to
non-electrical performances are defined in IEC 62211, detailed measuring methods for
mechanical performance of reliability testing are defined in this document.
2 Normative references
The following documents are referred to in the text in such a way that some or all of their
content constitutes requirements of this document. For dated references, only the edition
cited applies. For undated references, the latest edition of the referenced document (including
any amendments) applies.
IEC 60068-1, Environmental testing – Part 1: General and guidance
IEC 60068-2-6:2007, Environmental testing – Part 2: Tests – Test Fc: Vibration (sinusoidal)
IEC 60068-2-20, Environmental testing – Part 2-20: Tests – Test T: Test methods for
solderability and resistance to soldering heat of devices with leads
IEC 60068-2-21:2006, Environmental testing – Part 2-21: Tests – Test U: Robustness of
terminations and integral mounting devices
IEC 60068-2-27, Environmental testing – Part 2-27: Tests – Test Ea and guidance: Shock
IEC 60068-2-45:1980, Basic environmental testing procedures – Part 2-45: Tests – Test XA
and guidance: Immersion in cleaning solvents
IEC 60068-2-45:1980/AMD1:1993
IEC 60068-2-58:2015, Environmental testing – Part 2-58: Tests – Test Td: Test methods for
solderability, resistance to dissolution of metallization and to soldering heat of surface
mounting devices (SMD)
IEC 60068-2-58:2015/AMD1:2017
IEC 60068-2-69, Environmental testing – Part 2-69: Tests – Test Te/Tc: Solderability testing
of electronic components and printed boards by the wetting balance (force measurement)
method
IEC 60068-2-77, Environmental testing – Part 2-77: Tests – Test 77: Body strength and
impact shock
IEC 61188-5-2, Printed boards and printed board assemblies – Design and use – Part 5-2:
Attachment (land/joint) considerations – Discrete components
IEC 61190-1-2:2014, Attachment materials for electronic assembly – Part 1-2: Requirements
for soldering pastes for high-quality interconnections in electronics assembly
IEC 61190-1-3, Attachment materials for electronic assembly – Part 1-3: Requirements for
electronic grade solder alloys and fluxed and non-fluxed solid solder for electronic soldering
applications
IEC 62211:2017, Inductive components – Reliability management
3 Terms and definitions
No terms and definitions are listed in this document.
ISO and IEC maintain terminological databases for use in standardization at the following
addresses:
• IEC Electropedia: available at http://www.electropedia.org/
• ISO Online browsing platform: available at http://www.iso.org/obp
4 Test conditions
4.1 Standard atmospheric conditions for test
Unless otherwise specified in the detail specification, the tests and measurements shall be
carried out under the standard atmospheric conditions for test as given in the requirements for
standard reference atmosphere of IEC 60068-1:
– temperature: 15 °C to 35 °C;
– relative humidity: 25 % to 75 %;
– air pressure: 86 kPa to 106 kPa.
In the event of dispute or where required, the measurements shall be repeated using the
referee temperatures (as given in 4.2) and such other conditions as are specified in this
document.
In addition, when it is difficult to make measurements in standard atmospheric conditions,
unless a doubt arises about the validity of the result, the tests and measurements may be
performed in non-standard atmospheric conditions.
4.2 Referee conditions
For referee purposes, one of the standard atmospheric conditions for referee tests taken from
the requirements for standard atmospheres for referee measurements and tests of
IEC 60068-1, shall be selected and shall be as follows:
– temperature: 20 °C ± 2 °C;
– relative humidity: 60 % to 70 %;
– air pressure: 86 kPa to 106 kPa.
5 Mechanical characteristics test
5.1 Body strength test
5.1.1 Body strength test procedures
The body strength test procedure, as specified in IEC 60068-2-77, shall be as follows:
– 8 – IEC 62025-2:2019 IEC 2019
a) Preconditioning
If required, preconditioning shall be performed on the specimens in accordance with the
detail specification.
b) Initial measurement
The appearance of the specimen shall be checked with a magnification of at least 10×
under adequate light.
If specified in the detail specification, the electrical performances shall be measured.
c) Layout
Unless otherwise specified in the detail specification, the specimen shall be placed on
the supporting base, as shown in Figure 1, so that both ends of the specimen are
symmetrically positioned on the supporting base. The test table shall be placed on a plane,
robust platform so that the test result is not affected when a force is applied.
Dimensions en millimètres
NOTE The angle of the taper in part A shall be between 70° and 90°.
Figure 1 – Method for pressurizing the body
d) Applied force
The force shall be applied to the centre of the specimen by the pressurizing jig as shown
in Figure 2, for a duration of (10 ± 1) s. Unless otherwise specified in the detail
specification, the force shall be selected from either (one of) 10 N, 20 N or 30 N.
If specified in the detail specification, the electrical performances shall be measured
during the application of the force.
Dimensions in millimetres
NOTE 1 Dimension W of the pressurizing jig is wider than the width of the specimen.
NOTE 2 Hardness: HV 500 and more.
When the length of the specimen is 2 mm or less, the radius of the pressurizing jig should be 0,2 mm.
Figure 2 – Pressurizing jig
e) Recovery
If required, recovery conditioning shall be performed for the specimens in accordance with
the detail specification.
f) Final measurement
After the test, the appearance of the specimen shall be checked with a magnification of at
least 10× under adequate light. There shall be no signs of damage such as cracks or flaws.
If specified in the detail specification, the electrical performances shall be measured.
5.1.2 Information to be given in the detail specification
The following information shall be given in the detail specification:
a) preconditioning (if required) – see 5.1.1.a);
b) initial measurement items, final measurement items (if required) – see 5.1.1.b) and f);
c) measurement during applied force (if required) – see 5.1.1.d);
d) recovery (if required) – see 5.1.1.e).
5.2 Robustness of terminations (electrodes)
5.2.1 Resistance to bending of printed-circuit board
5.2.1.1 General
The test for the resistance of terminations and electrodes mounted on a printed-circuit board
shall be as follows.
5.2.1.2 Specification of soldering lands
The soldering lands of multi-layer chip inductors shall be designed according to Table 1, as
specified in IEC 61188-5-2. With regard to inductors, except for those specified in
IEC 61188-5-2, the size of the solder lands shall be specified in the detail specification.
– 10 – IEC 62025-2:2019 IEC 2019
Table 1 – Size of soldering lands according to the code
of multi-layer chip inductors
Dimensions in millimetres
Size code a b c
1005 0,65 0,55 0,50
1608 0,95 0,85 0,50
2012 1,45 1,10 0,50
3216 1,80 1,30 1,20
3225 2,70 1,05 1,80
4532 3,40 1,10 3,00
5650 5,30 1,30 3,70
NOTE Tolerance: 0,05 mm; see Figure 3.
5.2.1.3 Specification of printed-circuit board
The printed-circuit board shall be made of epoxide woven glass (FR4) as specified in
IEC 60068-2-21, and, unless specified in the detail specification, the printed-circuit board
shall be as shown in Figure 3. The dimension of W shall be specified in the detail specification.
Dimensions in millimetres
Key
solderable areas
non-solderable areas (covered with non-solderable lacquer)
Materials of substrate: epoxide woven glass (FR4)
Thickness: 1,6 mm ± 0,2 mm (for size code from 1608)
Thickness: 0,8 mm ± 0,1 mm (for size code up to 1005)
Conductors: copper
Thickness: 0,035 mm ± 0,010 mm
When the board is designed to mount more than two specimens, allow sufficient space between specimens so as
not to influence the test result. Dimensions not given shall be chosen according to the design and size of the
specimen to be tested.
Figure 3 – Example of printed-circuit board
5.2.1.4 Mounting of specimen
The specimen shall be mounted on the printed-circuit board in accordance with Annex A and
other specifications as mentioned below.
a) The solder paste shall be placed on the soldering lands. The applied solder paste shall
cover the soldering lands completely. The thickness of the solder paste according to the
size code of inductors is recommended in Table 2. The appropriate height of the filet
should be the smaller value of either 50 % of the thickness of the specimen or 0,5 mm.
Table 2 – Thickness of solder paste by the size code of inductors
Thickness of solder paste
Size code
µm
Up to 1608 100 to 150
From 2012 150 to 200
b) The specimen shall then be placed on the printed-circuit board. The terminations of the
specimen shall be placed on the soldering lands symmetrically in both horizontal and
vertical directions.
c) The printed-circuit board with the specimen shall be reflow soldered. Care shall be taken
when mounting the inductor on the printed-circuit board so that warp or twist does not
occur.
d) If specified in the detail specification, the printed-circuit board shall be cleaned according
to Annex A.
5.2.1.5 Preconditioning
Preconditioning shall be carried out as specified in the detail specification when pre-
conditioning is necessary.
5.2.1.6 Initial measurement
Prior to conducting the mechanical test, the appearance of the specimen and the soldered
parts shall be checked by using a magnifier with a magnification of at least 10× under
adequate light. If an abnormal or rejectable appearance is found, the specimen shall be
excluded from the evaluation on this test. The electrical performances shall be measured if
specified in the detail specification.
5.2.1.7 Bending tool
The bending tool shall be a support jig as shown in Figure 4 and a pressurizing jig as shown
in Figure 5. The radius of the pressurizing jig should be 5 mm. If specified in the detail
specification, the radius of the pressurizing jig may be 340 mm or 230 mm.
5.2.1.8 Layout
The printed-circuit board with the soldered specimen is placed on the support jig as shown in
Figure 4.
– 12 – IEC 62025-2:2019 IEC 2019
Dimensions in millimetres
(a) Front (b) Side
Figure 4 – Layout
5.2.1.9 Test
The printed-circuit board shall be bent by using the pressurizing jig as shown in Figure 5 at a
rate of (1 ± 0,5) mm/s and to the bending depth of 1 mm, 2 mm, 3 mm or 4 mm (see Figure 6).
The bending depth shall be specified in the detail specification. After reaching the specified
bending depth, it shall be maintained for (20 ± 1) s. Then the bending force shall be relaxed.
Unless specified in the detail specification, the number of bends shall be one.
Dimensions in millimetres
Key
R radius
Figure 5 – Pressurizing jig
NOTE The relative position between the centre of the specimen on the soldering land of the printed-circuit board
and the contact-line of the pressurizing jig on the printed-circuit board does not exceed 0,5 mm.
Figure 6 – Pressurizing
5.2.1.10 Measurement during pressurizing
If specified in the detail specification, the measurement shall be carried out during
pressurizing in accordance with the provisions of the detail specification.
5.2.1.11 Recovery
If specified in the detail specification, the recovery shall be carried out in accordance with the
provisions of the detail specification.
5.2.1.12 Final measurement
The appearance of the specimen and the soldered parts shall be checked by using a
magnifier with a magnification of at least 10× under adequate light. In this case, abnormalities
such as peel and crack found at the solder joint shall not be treated as defects of the inductor.
If specified in the detail specification, the electrical performances shall then be measured.
5.2.1.13 Items to be specified in detail specification
The following items shall be specified in the detail specification.
a) Dimensions of land, if different from Table 1 (see 5.2.1.2).
b) Dimension of W of the testing printed-circuit board (see 5.2.1.3).
c) Applied solder (see 5.2.1.4).
d) Cleaning (if necessary) (see 5.2.1.4).
e) Preconditioning (if necessary) (see 5.2.1.5).
f) Initial measurement items (see 5.2.1.6).
g) Bending depth and number of bends (see 5.2.1.9).
h) Measurement during pressurizing (if necessary) (see 5.2.1.10).
i) Recovery (if necessary) (see 5.2.1.11).
j) Final measurement items (see 5.2.1.12).
5.2.2 Adherence test (see test of Ue of IEC 60068-2-21)
5.2.2.1 General
The test for the strength of adhesion against the side stress of the specimen mounted on the
testing printed-circuit board shall be carried out as follows.
5.2.2.2 Mounting of specimen
The specimen shall be mounted on the testing printed-circuit board specified in the detail
specification in accordance with the provisions of Annex A. Unless otherwise specified in the
detail specification, the printed-circuit board shall be as specified in 8.2 of IEC 60068-2-
21:2006.
5.2.2.3 Preconditioning
Preconditioning shall be carried out as specified in the detail specification on the specimen
when preconditioning is necessary.
– 14 – IEC 62025-2:2019 IEC 2019
5.2.2.4 Initial measurement
Prior to conducting the mechanical test, the appearance of the specimen and the soldered
parts shall be checked by using a magnifier with a magnification of at least 10× under
adequate light. If an abnormal or rejectable appearance is found, the specimen shall be
excluded from the evaluation of this test. The electrical performances shall be measured if
specified in the detail specification.
5.2.2.5 Pressurizing
The specimen shall be mounted as shown in Figure 7. The force shall be gradually applied by
means of the pressurizing jig to the centre of the longitudinal side of the specimen in a
direction horizontal to the testing printed-circuit board. Unless otherwise specified in the detail
specification, the pressurizing force shall be 5 N and the duration shall be (10 ± 1) s.
Dimensions in millimetres
NOTE 1 Thickness of jig: thicker than the test surface of the specimen.
NOTE 2 R at the end: when the length of specimen is 2,0 mm or less, the radius of the pressurizing jig is 0,2 mm.
NOTE 3 Width of jig: not specified.
Figure 7 – Pressurizing and shape of jig
5.2.2.6 Recovery
Recovery shall be carried out as specified in the detail specification on the specimens when
recovery is necessary.
5.2.2.7 Final measurement
The appearance of the specimen and the soldered parts shall be checked by using a
magnifier with a magnification of at least 10× under adequate light. In this case, abnormalities
such as peel and crack found at the solder joint shall not be treated as defects of the inductor.
If specified in the detail specification, the electrical performances shall then be measured.
5.2.2.8 Items to be specified in the detail specification
The following items shall be specified in the detail specification.
a) Testing printed-circuit board (see 5.2.2.2).
b) Applied solder (see 5.2.2.2).
c) Preconditioning (if necessary) (see 5.2.2.3).
d) Initial measurement items (see 5.2.2.4).
e) Pressurizing force (if necessary) (see 5.2.2.5).
f) Recovery (if necessary) (see 5.2.2.6).
g) Final measurement items (see 5.2.2.7).
5.3 Solderability
5.3.1 General
The test for solderability shall be in accordance with the provisions of IEC 60068-2-58 and
other specifications as mentioned below.
This part of IEC 62025 specifies a solder bath method and a reflow method for solderability.
If the wetting balance method is applied, this shall be specified in the detail specification in
accordance with the provisions of IEC 60068-2-69.
5.3.2 Preconditioning
Unless otherwise specified in the detail specification, the specimen shall be tested in the “as-
received” condition. Care should be taken that no contamination occurs, by contact with the
fingers or by other means.
When accelerated ageing is applied, one of the methods given in the requirements for
accelerated ageing of IEC 60068-2-20 shall be specified in the detail specification.
5.3.3 Initial measurement
The appearance of the specimen shall be checked by using a magnifier with a magnification
of at least 10× under adequate light. If specified in the detail specification, the electrical
performances shall be measured.
5.3.4 Test method
5.3.4.1 Solder bath method
a) Solder bath
The solder bath dimensions shall comply with the requirements for solder bath of
IEC 60068-2-20.
b) Flux
The flux shall be the flux specified in IEC 60068-2-58.
c) Solder
The solder composition shall be in accordance with item a)1) or b)1) of Clause A.3.
d) Test procedure
The test procedure shall be in accordance with the requirements for the test procedure
and conditions of IEC 60068-2-58. Unless otherwise specified in the detail specification,
the specimen shall be preheated to a temperature of 80 °C to 120 °C and maintained for
10 s to 30 s. The immersion and withdrawal speed shall be between 20 mm/s and 25 mm/s.
e) Conditions of immersion into solder
Unless otherwise specified in the detail specification, the conditions of immersion into the
solder shall be in accordance with Table 3.
– 16 – IEC 62025-2:2019 IEC 2019
Table 3 – Conditions of immersion into solder
Condition
Alloy composition
Temperature Duration
Lead-free solder (Sn-Ag-Cu) 245 °C ± 5 °C 3 s ± 0,3 s
2 s ± 0,2 s
Lead-containing solder 235 °C ± 5 °C
5 s ± 0,5 s
5.3.4.2 Solder reflow method
The reflow equipment should be forced gas convection.
a) Solder paste
The solder paste shall be in accordance with items a) or b) of Clause A.3.
b) Test substrates
The test substrate shall consist of ceramic (alumina 90 % to 98 %) or epoxide woven glass
(FR4). The dimensional details and number of specimen(s) to be tested shall be given in
the detail specification.
c) Preparation
The solder paste shall be coated on the lands and the specimen shall be placed in
accordance with Clause A.4.
d) Preheating
Unless otherwise specified in the detail specification, the specimen and test substrate
shall be preheated in accordance with Clause A.5.
e) Reflow temperature profile
Unless otherwise specified in the detail specification, the reflow temperature profile shall
be in accordance with Table 4 and Figure 8.
Table 4 – Reflow temperature
T T t T t T t
1 2 1 3 2 4 3
Alloy composition
s s s
°C °C °C °C
Lead-free solder
150 ± 5 180 ± 5 60 to 120 225 20 ± 5 235 –
(Sn-Ag-Cu)
Lead-containing
10 ± 1
solder 60 to 120 – –
150 ± 10 150 ± 10 215 ± 3 at T
NOTE See profile in Figure 8.
Figure 8 – Reflow temperature profile
5.3.5 Recovery
The flux residues shall be removed with a suitable solvent (see the requirements for solvents
of IEC 60068-2-45).
5.3.6 Final measurement
The final measurement shall be in accordance with the requirements of wetting of the final
measurements in IEC 60068-2-58. Then, if specified in the detail specification, the electrical
performances shall be measured.
5.3.7 Items to be specified in detail specification
5.3.7.1 General
The following items shall be specified in the detail specification.
5.3.7.2 Solder bath method
a) Applied solder.
b) Accelerated ageing (if necessary) (see 5.3.2).
c) Initial measurement items (see 5.3.3).
d) Preheating (if necessary) (see 5.3.4.1d)).
e) Conditions of immersion into solder (if necessary) (see 5.3.4.1e)).
f) Final measurement items (see 5.3.6).
5.3.7.3 Solder reflow method
a) Applied solder.
b) Accelerated ageing (if necessary) (see 5.3.2).
c) Initial measurement items (see 5.3.3).
d) Dimensional details of the test substrate and number of specimen(s) (see 5.3.4.2b)).
e) Preheating (if necessary) (see 5.3.4.2d)).
f) Final measurement items (see 5.3.6).
– 18 – IEC 62025-2:2019 IEC 2019
5.4 Resistance to soldering heat
5.4.1 General
The test for resistance to soldering heat shall be in accordance with the provisions of
IEC 60068-2-58 and other specifications as mentioned below.
5.4.2 Preconditioning
Unless otherwise specified in the detail specification, the specimen shall be tested in the “as-
received“ condition. Care should be taken that no contamination occurs, by contact with the
fingers or by other means.
5.4.3 Initial measurement
The appearance of the specimen shall be checked by using a magnifier with a magnification
of at least 10× under adequate light. If specified in the detail specification, the electrical
performances shall be measured.
5.4.4 Test method
5.4.4.1 Solder bath method
a) Solder bath
The solder bath shall be as specified in item a) of 5.3.4.1.
b) Flux
The flux shall be as specified in item b) of 5.3.4.1.
c) Solder
The solder composition shall be in accordance with items a)1) or b)1) of Clause A.3.
d) Test procedure
The test procedure shall be in accordance with the requirements for the test procedure
and conditions of IEC 60068-2-58. Unless specified in the detail specification, the
specimen shall be preheated to a temperature of 80 °C to 120 °C and maintained for 10 s
to 30 s. The immersion and withdrawal speed shall be between 20 mm/s and 25 mm/s.
e) Severity
Unless otherwise specified in the detail specification, the duration and temperature of
immersion shall be as given in Table 5.
Table 5 – Severity
Severity
Alloy composition
Temperature Duration
Lead-free solder (Sn-Ag-Cu) 260 °C ± 5 °C 10 s ± 1 s
a
Lead-containing solder 260 °C ± 5 °C 10 s ± 1 s
a
If specified in the detail specification, 5 s ± 1 s may be applied.
5.4.4.2 Solder reflow method
The reflow equipment shall be forced gas convection.
a) Solder paste
The solder paste shall be in accordance with item a) or b) of Clause A.3.
b) Test substrates
The test substrate shall be as specified in item b) of 5.3.4.2.
c) Preparation
The solder paste shall be coated on the lands and the specimen shall be placed in
accordance with Clause A.4.
d) Preheating
Unless otherwise specified in the detail specification, the specimen and test substrate
shall be preheated in accordance with Clause A.5.
e) Reflow temperature profile
Unless otherwise specified in the detail specification, the reflow temperature profile shall
be in accordance with Table 6.
The profile of test 1 is recommended for lead-free solder. The profile for lead-free solder
in Table 6 shall be specified as the acceptable upper limit of severity.
Unless otherwise specified in the detail specification, the number of test cycles shall be a
minimum of one and a maximum of three.
Table 6 – Reflow temperature
T T t T t T t
1 2 1 3 2 4 3
Alloy composition
°C °C s °C s °C s
Lead-free solder Test 1 20 to 40 at T – 5 K
150 ± 5 180 ± 5 120 ± 5 220 60 to 90 250
(Sn-Ag-Cu)
Test 2
150 ± 5 180 ± 5 120 ± 5 220 ≤ 60 255 ≤ 20 at T – 10 K
Lead-containing solder 150 ± 10 150 ± 10 60 to 120 – – 235 ± 5 10 ± 1 at T
NOTE See profile in Figure 8.
5.4.5 Recovery
The flux residues shall be removed with a suitable solvent (see 3.1.3 of IEC 60068-2-45:1980
and IEC 60068-2-45:1980/AMD1:1993).
5.4.6 Final measurement
After recovery, the appearance of the specimen shall be checked by usin
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