Photovoltaic systems - Guidelines for effective quality assurance of power conversion equipment

IEC TS 63157:2019 lays out recommendations for best practices for product realization, safety, customer satisfaction, and stakeholders' relationship used in the manufacture of power conversion equipment (PCE). This document captures key requirements customers would like to see completed to ensure high-quality products, specifically, that the products have the documented properties, including properties needed to give customer satisfaction with regard to the warranty.
The object of this document is to provide more confidence in the ongoing consistency of performance and reliability of certified power conversion equipment. The requirements of this document are defined with the assumption that the quality management system of the organization has already fulfilled the requirements of ISO 9001 or equivalent quality management system. These guidelines also form the basis for factory audit criteria of such sites by various certifying and auditory bodies.
This document covers manufacture of electronic power conversion equipment intended for use in terrestrial PV applications. The term PCE refers to equipment and components for electronic power conversion of electric power into another kind of electric power with respect to voltage, current and frequency. This document applies to PCE in both indoor and outdoor open-air climates as defined in IEC 60721-2-1 and IEC 60721-3-3. Such equipment may include, but is not limited to, DC-to-AC inverters, DC-to-DC converters and battery charge converters.

General Information

Status
Published
Publication Date
27-Nov-2019
Drafting Committee
Current Stage
PPUB - Publication issued
Start Date
12-Dec-2019
Completion Date
28-Nov-2019
Ref Project

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IEC TS 63157:2019 - Photovoltaic systems - Guidelines for effective quality assurance of power conversion equipment
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IEC TS 63157 ®
Edition 1.0 2019-11
TECHNICAL
SPECIFICATION
Photovoltaic systems – Guidelines for effective quality assurance of power
conversion equipment
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IEC TS 63157 ®
Edition 1.0 2019-11
TECHNICAL
SPECIFICATION
Photovoltaic systems – Guidelines for effective quality assurance of power

conversion equipment
INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
ICS 27.160 ISBN 978-2-8322-7607-5

– 2 – IEC TS 63157:2019  IEC 2019
CONTENTS
FOREWORD . 4
INTRODUCTION . 6
1 Scope . 7
2 Normative references . 8
3 Terms, definitions and acronyms . 9
4 Documented information [7.5] . 12
5 Planning [6.0] . 13
5.1 Actions to address risks and opportunities [6.1] . 13
5.1.1 Risk analysis [IATF 6.1.2.1] . 13
5.1.2 Preventive action [IATF 6.1.2.2] . 13
5.2 Quality objectives and planning to achieve them [6.2 / IATF 6.2.2.1] . 13
6 Support [7.0]. 13
6.1 Resources [7.1]. 13
6.1.1 People [7.1.2] . 13
6.1.2 Monitoring and measuring resources [7.1.5] . 14
6.1.3 Organizational knowledge [7.1.6 ] . 15
6.2 Competence [7.2 / IATF 7.2.1 8.5.1e]. 15
6.3 Awareness [7.3 / IATF 7.3.1] . 15
7 Operation [8.0] . 15
7.1 General . 15
7.2 Operational planning and control [8.1] . 15
7.3 Customer communication [8.2.1] . 16
7.4 Determining the requirements for the product [8.2.2] . 16
7.5 Review of the requirements for products [8.2.3] . 17
7.5.1 General . 17
7.5.2 Organization manufacturing feasibility [IATF 8.2.3.1.3] . 17
7.6 Design and development [8.3] . 17
7.6.1 Design and development planning [8.3.2] . 17
7.6.2 Design and development inputs [8.3.3] . 17
7.6.3 Design and development controls [8.3.4] . 18
7.6.4 Design and development outputs [8.3.5] . 19
7.6.5 Design and development changes [8.3.6] . 19
7.6.6 Manufacturing process design inputs [IATF 8.3.3.2] . 20
7.6.7 Manufacturing process design outputs [IATF 8.3.5.2 8.5.1a] . 20
7.7 Control of externally provided processes, products and services [8.4] . 21
7.7.1 General [8.4.1] . 21
7.7.2 Type and extent of control [8.4.2] . 22
7.7.3 Information for external providers [8.4.3] . 22
7.8 Production and service provision [8.5] . 22
7.8.1 Control of production and service provision [8.5.1] including (f) . 22
7.8.2 Identification and traceability [8.5.2] . 25
7.8.3 Property protection [8.5.3] . 25
7.8.4 Preservation [8.5.4] . 26
7.8.5 Post-delivery activities [8.5.5] . 26
7.8.6 Control of changes [8.5.6  / IATF 8.5.6.1] . 26
7.9 Release of products and services [8.6 / IATF 8.6.1] . 27

7.9.1 General . 27
7.9.2 Statutory and regulatory conformity [IATF 8.6.5] . 27
7.9.3 Acceptance criteria [IATF 8.6.6] . 27
7.10 Control of nonconforming outputs [8.7] . 27
8 Performance evaluation [9.0] . 28
8.1 Monitoring, measurement, analysis and evaluation [9.1] . 28
8.1.1 Monitoring and measurement of a manufacturing process [IATF 9.1.1.1] . 28
8.1.2 Customer satisfaction [9.1.2] . 28
8.1.3 Analysis and evaluation [9.1.3] . 29
8.2 Internal audit [9.2] . 29
9 Improvement [10.0] . 29
9.1 Nonconformity and corrective action [10.2] . 29
9.2 Continual improvement [10.3] . 30
Annex A (informative) Correspondence between ISO 9001:2015 and IEC TS 63157 . 31
Annex B (informative) Background on approaches for quality assurance . 33
Bibliography . 34

– 4 – IEC TS 63157:2019  IEC 2019
INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________
PHOTOVOLTAIC SYSTEMS – GUIDELINES FOR EFFECTIVE
QUALITY ASSURANCE OF POWER CONVERSION EQUIPMENT

FOREWORD
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IEC TS 63157, which is a technical specification, has been prepared by IEC technical committee
82: Solar photovoltaic energy systems.

The text of this technical specification is based
...

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