Secondary cells and batteries containing alkaline or other non-acid electrolytes - Safety requirements for secondary lithium cells and batteries, for use in industrial applications

IEC 62619:2022 specifies requirements and tests for the safe operation of secondary lithium cells and batteries used in industrial applications, including stationary applications. When there exists an IEC International Standard specifying test conditions and requirements for cells used in special applications and which is in conflict with this document, the former takes precedence (e.g., IEC 62660 series on road vehicles). The following are some examples of applications that utilize cells and batteries under the scope of this document:
- Stationary applications: telecom, uninterruptible power supplies (UPS), electrical energy storage system, utility switching, emergency power, and similar applications.
- Motive applications: forklift truck, golf cart, automated guided vehicle (AGV), railway vehicles, and marine vehicles, with the exception of road vehicles.

Accumulateurs alcalins et autres accumulateurs à électrolyte non acide - Exigences de sécurité pour les accumulateurs au lithium pour utilisation dans des applications industrielles

IEC 62619:2022 spécifie les exigences et les essais pour le fonctionnement en toute sécurité des accumulateurs au lithium utilisés dans des applications industrielles, y compris les applications stationnaires. Lorsqu'il existe une Norme internationale IEC qui spécifie des conditions d'essai et des exigences pour des éléments destinés à des applications particulières, et qui est en contradiction avec le présent document, la publication particulière est appliquée en priorité (par exemple, la série IEC 62660 sur les véhicules routiers). Ci-après figurent des exemples d’applications qui emploient les éléments et les batteries inclus dans le domaine d’application du présent document :
- applications stationnaires: télécommunications, alimentation sans interruption (ASI), système de stockage d'énergie électrique, sélecteur de service, alimentation de secours et applications similaires;
- applications mobiles: chariot élévateur à fourche, voiturette de golf, véhicule à guidage automatique (AGV, automated guided vehicle), véhicules ferroviaires et marins, à l'exclusion des véhicules routiers.

General Information

Status
Published
Publication Date
23-May-2022
Current Stage
PPUB - Publication issued
Start Date
18-Mar-2022
Completion Date
24-May-2022
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IEC 62619:2022 CMV - Secondary cells and batteries containing alkaline or other non-acid electrolytes - Safety requirements for secondary lithium cells and batteries, for use in industrial applications Released:5/24/2022 Isbn:9782832227053
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IEC 62619:2022 - Secondary cells and batteries containing alkaline or other non-acid electrolytes - Safety requirements for secondary lithium cells and batteries, for use in industrial applications
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IEC 62619 ®
Edition 2.0 2022-05
COMMENTED VERSION
INTERNATIONAL
STANDARD
colour
inside
Secondary cells and batteries containing alkaline or other non-acid
electrolytes – Safety requirements for secondary lithium cells and batteries,
for use in industrial applications
All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any form
or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from
either IEC or IEC's member National Committee in the country of the requester. If you have any questions about IEC
copyright or have an enquiry about obtaining additional rights to this publication, please contact the address below or
your local IEC member National Committee for further information.

IEC Secretariat Tel.: +41 22 919 02 11
3, rue de Varembé info@iec.ch
CH-1211 Geneva 20 www.iec.ch
Switzerland
About the IEC
The International Electrotechnical Commission (IEC) is the leading global organization that prepares and publishes
International Standards for all electrical, electronic and related technologies.

About IEC publications
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IEC 62619 ®
Edition 2.0 2022-05
COMMENTED VERSION
INTERNATIONAL
STANDARD
colour
inside
Secondary cells and batteries containing alkaline or other non-acid
electrolytes – Safety requirements for secondary lithium cells and batteries,
for use in industrial applications
INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
ICS 29.220.30 ISBN 978-2-8322-2705-3

– 2 – IEC 62619:2022 CMV © IEC 2022
CONTENTS
FOREWORD .4
1 Scope .6
2 Normative references .6
3 Terms and definitions .7
4 Parameter measurement tolerances . 10
5 General safety considerations . 10
5.1 General . 10
5.2 Insulation and wiring . 11
5.3 Venting . 11
5.4 Temperature/voltage/current management . 11
5.5 Terminal contacts of the battery pack and/or battery system . 11
5.6 Assembly of cells, modules, or battery packs into battery systems. 11
5.6.1 General . 11
5.6.2 Battery system design . 12
5.7 Operating region of lithium cells and battery systems for safe use . 12
5.8 System lock (or system lock function) . 12
5.9 Quality plan . 12
6 Type test conditions . 13
6.1 General . 13
6.2 Test items . 13
7 Specific requirements and tests . 14
7.1 Charging procedures for test purposes . 14
7.2 Reasonably foreseeable misuse . 15
7.2.1 External short-circuit test (cell or cell block) . 15
7.2.2 Impact test (cell or cell block) . 15
7.2.3 Drop test (cell or cell block, and battery system) . 16
7.2.4 Thermal abuse test (cell or cell block) . 18
7.2.5 Overcharge test (cell or cell block) . 19
7.2.6 Forced discharge test (cell or cell block) . 19
7.3 Considerations for internal short-circuit – Design evaluation. 20
7.3.1 General . 20
7.3.2 Internal short-circuit test (cell). 20
7.3.3 Propagation test (battery system) . 22
8 Battery system safety (considering functional safety) . 23
8.1 General requirements . 23
8.2 Battery management system (or battery management unit) . 23
8.2.1 Requirements for the BMS . 23
8.2.2 Overcharge control of voltage (battery system) . 24
8.2.3 Overcharge control of current (battery system) . 26
8.2.4 Overheating control (battery system) . 27
9 EMC . 27
10 Information for safety . 27
11 Marking and designation . 27
12 Packaging and transport . 27

Annex A (normative) Operating region of cells for safe use . 28
A.1 General . 28
A.2 Charging conditions for safe use . 28
A.3 Considerations on charging voltage . 28
A.4 Considerations on temperature . 29
A.5 High temperature range . 29
A.6 Low temperature range . 29
A.7 Discharging conditions for safe use . 30
A.8 Example of operating region . 30
Annex B (informative) Procedure of propagation test by laser irradiation (see 7.3.3) . 32
B.1 General . 32
B.2 Test conditions . 32
B.2.1 Cell test (preliminary test) . 32
B.2.2 Battery system test (main test) . 33
Annex C (informative) Procedure of propagation test by methods other than laser (see
7.3.3) . 35
C.1 General . 35
C.2 Test conditions . 35
C.3 Methods for initiating the thermal runaway . 35
Annex D (informative) Packaging and transport . 36
Bibliography . 37
List of comments . 39

Figure 1 – Configuration of the impact test . 16
Figure 2 – Impact location . 18
Figure 3 – Configuration for the shortest edge drop test . 18
Figure 4 – Configuration for the corner drop test . 18
Figure 5 – Jig for pressing . 21
Figure 6 – Examples of BMS locations and battery system configurations . 24
Figure 7 – Example of the circuit configuration for overcharge control of voltage . 26
Figure A.1 – An example of operating region for charging of typical lithium ion cells . 30
Figure A.2 – An example of operating region for discharging of typical lithium ion cells . 31
Figure B.1 – Example of the test layout . 33
Figure B.2 – Example of typical temperature trend of the cell . 33

Table 1 – Sample size for type tests . 14
Table 2 – Drop test method and condition . 17

– 4 – IEC 62619:2022 CMV © IEC 2022
INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________
SECONDARY CELLS AND BATTERIES CONTAINING
ALKALINE OR OTHER NON-ACID ELECTROLYTES –
SAFETY REQUIREMENTS FOR SECONDARY LITHIUM CELLS
AND BATTERIES, FOR USE IN INDUSTRIAL APPLICATIONS
FOREWORD
1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising
all national electrotechnical committees (IEC National Committees). The object of IEC is to promote international
co-operation on all questions concerning standardization in the electrical and electronic fields. To this end and
in addition to other activities, IEC publishes International Standards, Technical Specifications, Technical Reports,
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transparently to the maximum extent possible in their national and regional publications. Any divergence between
any IEC Publication and the c
...


IEC 62619 ®
Edition 2.0 2022-05
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
colour
inside
Secondary cells and batteries containing alkaline or other non-acid
electrolytes – Safety requirements for secondary lithium cells and batteries,
for use in industrial applications

Accumulateurs alcalins et autres accumulateurs à électrolyte non acide –
Exigences de sécurité pour les accumulateurs au lithium pour utilisation dans
des applications industrielles

All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any form
or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from
either IEC or IEC's member National Committee in the country of the requester. If you have any questions about IEC
copyright or have an enquiry about obtaining additional rights to this publication, please contact the address below or
your local IEC member National Committee for further information.

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utilisée sous quelque forme que ce soit et par aucun procédé, électronique ou mécanique, y compris la photocopie et
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questions sur le copyright de l'IEC ou si vous désirez obtenir des droits supplémentaires sur cette publication, utilisez
les coordonnées ci-après ou contactez le Comité national de l'IEC de votre pays de résidence.

IEC Secretariat Tel.: +41 22 919 02 11
3, rue de Varembé info@iec.ch
CH-1211 Geneva 20 www.iec.ch
Switzerland
About the IEC
The International Electrotechnical Commission (IEC) is the leading global organization that prepares and publishes
International Standards for all electrical, electronic and related technologies.

About IEC publications
The technical content of IEC publications is kept under constant review by the IEC. Please make sure that you have the
latest edition, a corrigendum or an amendment might have been published.

IEC publications search - webstore.iec.ch/advsearchform IEC Products & Services Portal - products.iec.ch
The advanced search enables to find IEC publications by a Discover our powerful search engine and read freely all the
variety of criteria (reference number, text, technical publications previews. With a subscription you will always have
committee, …). It also gives information on projects, replaced access to up to date content tailored to your needs.
and withdrawn publications.
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IEC Just Published - webstore.iec.ch/justpublished
The world's leading online dictionary on electrotechnology,
Stay up to date on all new IEC publications. Just Published
containing more than 22 300 terminological entries in English
details all new publications released. Available online and once
and French, with equivalent terms in 19 additional languages.
a month by email.
Also known as the International Electrotechnical Vocabulary

(IEV) online.
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If you wish to give us your feedback on this publication or need
further assistance, please contact the Customer Service
Centre: sales@iec.ch.
A propos de l'IEC
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IEC 62619 ®
Edition 2.0 2022-05
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
colour
inside
Secondary cells and batteries containing alkaline or other non-acid
electrolytes – Safety requirements for secondary lithium cells and batteries,
for use in industrial applications
Accumulateurs alcalins et autres accumulateurs à électrolyte non acide –
Exigences de sécurité pour les accumulateurs au lithium pour utilisation dans
des applications industrielles
INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
COMMISSION
ELECTROTECHNIQUE
INTERNATIONALE
ICS 29.220.30 ISBN 978-2-8322-2497-7
– 2 – IEC 62619:2022 © IEC 2022
CONTENTS
FOREWORD . 4
1 Scope . 6
2 Normative references . 6
3 Terms and definitions . 7
4 Parameter measurement tolerances . 10
5 General safety considerations . 10
5.1 General . 10
5.2 Insulation and wiring . 11
5.3 Venting . 11
5.4 Temperature/voltage/current management . 11
5.5 Terminal contacts of the battery pack and/or battery system . 11
5.6 Assembly of cells, modules, or battery packs into battery systems . 11
5.6.1 General . 11
5.6.2 Battery system design . 12
5.7 Operating region of lithium cells and battery systems for safe use . 12
5.8 System lock (or system lock function) . 12
5.9 Quality plan . 12
6 Type test conditions . 12
6.1 General . 12
6.2 Test items . 13
7 Specific requirements and tests . 14
7.1 Charging procedures for test purposes . 14
7.2 Reasonably foreseeable misuse . 15
7.2.1 External short-circuit test (cell or cell block) . 15
7.2.2 Impact test (cell or cell block) . 15
7.2.3 Drop test (cell or cell block, and battery system) . 16
7.2.4 Thermal abuse test (cell or cell block) . 18
7.2.5 Overcharge test (cell or cell block) . 19
7.2.6 Forced discharge test (cell or cell block) . 19
7.3 Considerations for internal short-circuit – Design evaluation . 20
7.3.1 General . 20
7.3.2 Internal short-circuit test (cell) . 20
7.3.3 Propagation test (battery system) . 22
8 Battery system safety (considering functional safety) . 23
8.1 General requirements . 23
8.2 Battery management system (or battery management unit) . 23
8.2.1 Requirements for the BMS . 23
8.2.2 Overcharge control of voltage (battery system) . 24
8.2.3 Overcharge control of current (battery system) . 25
8.2.4 Overheating control (battery system) . 26
9 EMC . 26
10 Information for safety . 26
11 Marking and designation . 27
12 Packaging and transport . 27
Annex A (normative) Operating region of cells for safe use . 28

A.1 General . 28
A.2 Charging conditions for safe use . 28
A.3 Considerations on charging voltage . 28
A.4 Considerations on temperature . 29
A.5 High temperature range . 29
A.6 Low temperature range . 29
A.7 Discharging conditions for safe use . 30
A.8 Example of operating region . 30
Annex B (informative) Procedure of propagation test by laser irradiation (see 7.3.3) . 32
B.1 General . 32
B.2 Test conditions . 32
B.2.1 Cell test (preliminary test) . 32
B.2.2 Battery system test (main test) . 33
Annex C (informative) Procedure of propagation test by methods other than laser (see
7.3.3) . 35
C.1 General . 35
C.2 Test conditions . 35
C.3 Methods for initiating the thermal runaway . 35
Annex D (informative) Packaging and transport . 36
Bibliography . 37

Figure 1 – Configuration of the impact test . 16
Figure 2 – Impact location . 18
Figure 3 – Configuration for the shortest edge drop test . 18
Figure 4 – Configuration for the corner drop test . 18
Figure 5 – Jig for pressing . 21
Figure 6 – Examples of BMS locations and battery system configurations . 24
Figure 7 – Example of the circuit configuration for overcharge control of voltage . 25
Figure A.1 –
...

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