Controllers with analogue signals for use in industrial-process control systems - Part 2: Guidance for inspection and routine testing

IEC 60546-2:2010 applies to pneumatic and electrical industrial-process controllers using analogue signals which are in accordance with IEC 60381-1 and IEC 60381-2. The provisions of this standard are applicable in principle to controllers having different, but continuous signals. It provides technical guidance for inspection and routine testing of controllers, for instance, as acceptance tests or after repair. For a full evaluation, IEC 60546-1 should be used. Quantitative criteria for acceptable performance are established by agreement between manufacturer and user. The requirements of this standard are effective when agreed upon by the manufacturer and the user. This second edition cancels and replaces the first edition, published in 1987. It constitutes a minor technical revision made to bring some terms, measurement units and references up to date.

Regler mit analogen Signalen für die Anwendung in Systemen der industriellen Prozessleittechnik - Teil 2: Anleitung für die Abnahme- und Betriebsuntersuchung

Régulateurs à signaux analogiques utilisés pour les systèmes de conduite des processus industriels - Partie 2: Recommandations pour les essais d’inspection et les essais individuels de série

La CEI 60546-2:2010 s'applique aux régulateurs pneumatiques et électriques pour les processus industriels, utilisant des signaux analogiques conformes à la CEI 60381-1 et à la CEI 60381-2. Les dispositions prévues dans la présente norme sont en principe applicables à des régulateurs utilisant des signaux différents, mais continus. Elle a pour but de fournir un guide technique pour les essais d'inspection et les essais individuels de série des régulateurs utilisés, par exemple, comme essais de réception ou après réparation. Pour une évaluation complète, il convient de se référer à la CEI 60546-1. Les critères quantitatifs d'acceptation sont établis par accord entre le constructeur et l'utilisateur. Les exigences de la présente norme ne sont effectives qu'avec l'accord du constructeur et de l'utilisateur. Cette deuxième édition annule et remplace la première édition, parue en 1987 et constitue une révision technique mineure, élaborée pour mettre à jour certains termes, certaines unités de mesure et certaines références.

Krmilniki z analognimi signali za uporabo pri nadzoru industrijskih procesov - 2. del: Vodilo za pregled in serijsko preskušanje (IEC 60546-2:2010)

Ta mednarodni standard velja za pnevmatične in električne krmilnike procesov z analognimi signali, ki so v skladu z IEC 60381-1 in IEC 60381-2. Določbe tega standarda načeloma veljajo za krmilnike, ki imajo različne, vendar neprekinjene signale. Ta standard je namenjen temu, da zagotavlja tehnično vodilo za rutinski pregled krmilnikov, kot so na primer preskusi sprejemljivosti ali pa po popravilu. Za celotno ovrednotenje se uporablja IEC 60546-1. Kvantitativna merila za sprejemljivo delovanje so vzpostavljena z dogovorom med proizvajalcem in uporabnikom. Zahteve tega standarda učinkujejo, če so dogovorjene med proizvajalcem in uporabnikom.

General Information

Status
Published
Publication Date
02-Sep-2010
Withdrawal Date
31-Aug-2013
Current Stage
6060 - Document made available - Publishing
Start Date
03-Sep-2010
Completion Date
03-Sep-2010

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SLOVENSKI STANDARD
01-oktober-2010
1DGRPHãþD
SIST EN 60546-2:1998
Krmilniki z analognimi signali za uporabo pri nadzoru industrijskih procesov - 2.
del: Vodilo za pregled in serijsko preskušanje (IEC 60546-2:2010)
Controllers with analogue signals for use in industrial-process control systems - Part 2:
Guidance for inspection and routine testing (IEC 60546-2:2010)
Regler mit analogen Signalen für die Anwendung in Systemen der industriellen
Prozesstechnik - Teil 2: Anleitung für die Abnahme- und Betriebsuntersuchung (IEC
60546-2:2010)
Régulateurs à signaux analogiques utilisés pour les systèmes de conduite des
processus industriels - Partie 2: Guide pour les essais d’inspection et les essais
individuels de série (CEI 60546-2:2010)
Ta slovenski standard je istoveten z: EN 60546-2:2010
ICS:
25.040.40 Merjenje in krmiljenje Industrial process
industrijskih postopkov measurement and control
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

EUROPEAN STANDARD
EN 60546-2
NORME EUROPÉENNE
September 2010
EUROPÄISCHE NORM
ICS 25.040.40 Supersedes EN 60546-2:1993

English version
Controllers with analogue signals for use in industrial-process control
systems -
Part 2: Guidance for inspection and routine testing
(IEC 60546-2:2010)
Régulateurs à signaux analogiques Regler mit analogen Signalen
utilisés pour les systèmes de conduite für die Anwendung in Systemen
des processus industriels - der industriellen Prozesstechnik -
Partie 2: Recommandations Teil 2: Anleitung für die Abnahme-
pour les essais d’inspection et les essais und Betriebsuntersuchung
individuels de série (IEC 60546-2:2010)
(CEI 60546-2:2010)
This European Standard was approved by CENELEC on 2010-09-01. CENELEC members are bound to comply
with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard
the status of a national standard without any alteration.

Up-to-date lists and bibliographical references concerning such national standards may be obtained on
application to the Central Secretariat or to any CENELEC member.

This European Standard exists in three official versions (English, French, German). A version in any other
language made by translation under the responsibility of a CENELEC member into its own language and notified
to the Central Secretariat has the same status as the official versions.

CENELEC members are the national electrotechnical committees of Austria, Belgium, Bulgaria, Croatia, Cyprus,
the Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy,
Latvia, Lithuania, Luxembourg, Malta, the Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia,
Spain, Sweden, Switzerland and the United Kingdom.

CENELEC
European Committee for Electrotechnical Standardization
Comité Européen de Normalisation Electrotechnique
Europäisches Komitee für Elektrotechnische Normung

Management Centre: Avenue Marnix 17, B - 1000 Brussels

© 2010 CENELEC - All rights of exploitation in any form and by any means reserved worldwide for CENELEC members.
Ref. No. EN 60546-2:2010 E
Foreword
The text of document 65B/660/CDV, future edition 2 of IEC 60546-2, prepared by SC 65B, Devices &
process analysis, of IEC TC 65, Industrial-process measurement, control and automation, was submitted
to the IEC-CENELEC parallel vote and was approved by CENELEC as EN 60546-2 on 2010-09-01.
This European Standard supersedes EN 60549-2:1993.
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. CEN and CENELEC shall not be held responsible for identifying any or all such patent
rights.
The following dates were fixed:
– latest date by which the EN has to be implemented
at national level by publication of an identical
national standard or by endorsement (dop) 2011-06-01
– latest date by which the national standards conflicting
with the EN have to be withdrawn (dow) 2013-09-01
Annex ZA has been added by CENELEC.
__________
Endorsement notice
The text of the International Standard IEC 60546-2:2010 was approved by CENELEC as a European
Standard without any modification.
__________
- 3 - EN 60546-2:2010
Annex ZA
(normative)
Normative references to international publications
with their corresponding European publications

The following referenced documents are indispensable for the application of this document. For dated
references, only the edition cited applies. For undated references, the latest edition of the referenced
document (including any amendments) applies.

NOTE  When an international publication has been modified by common modifications, indicated by (mod), the relevant EN/HD
applies.
Publication Year Title EN/HD Year

1)
IEC 60546-1 2010 Controllers with analogue signals for use in EN 60546-1 201X
industrial-process control systems -
Part 1: Methods of evaluating the performance

1)
At draft stage.
IEC 60546-2 ®
Edition 2.0 2010-07
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
Controllers with analogue signals for use in industrial-process control systems –
Part 2: Guidance for inspection and routine testing

Régulateurs à signaux analogiques utilisés pour les systèmes de conduite des
processus industriels –
Partie 2: Recommandations pour les essais d’inspection
et les essais individuels de série

INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
COMMISSION
ELECTROTECHNIQUE
PRICE CODE
INTERNATIONALE
M
CODE PRIX
ICS 25.040.40 ISBN 978-2-88912-040-6
– 2 – 60546-2 © IEC:2010
CONTENTS
FOREWORD.3

1 Scope.5
2 Normative references .5
3 Terms, definitions and symbols .5
3.1 Symbols used in this standard.5
4 Sampling for test .6
5 Performance tests .6
5.1 General .6
5.2 Tests of controller action (only functions provided by test specimen need
consideration) .6
5.2.1 Offset (full test: see Clause 6 of IEC 60546-1).6
5.2.2 Proportional action (full test: see 7.2 of IEC 60546-1).6
5.2.3 Integral action (full test: see 7.3 of IEC 60546-1) .8
5.2.4 Derivative action (for a more accurate test: see 7.4 of IEC 60546-1) .9
5.3 Power supply variations (full test: see 8.5.1 of IEC 60546-1) .10
5.4 Transfer between manual and automatic .11
5.5 Set point generator.11
5.6 Manual loading transmitter .11

Bibliography.12

Figure 1 – Basic signals to/from an idealized controller.6
Figure 2 – Arrangement for open loop or closed loop tests.7
Figure 3 – Recorded characteristics of proportional action .8
Figure 4 – Recorded characteristics of integral action.9
Figure 5 – Recorded characteristics of derivative action .10

60546-2 © IEC:2010 – 3 –
INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________
CONTROLLERS WITH ANALOGUE SIGNALS FOR USE
IN INDUSTRIAL-PROCESS CONTROL SYSTEMS –

Part 2: Guidance for inspection and routine testing

FOREWORD
1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising
all national electrotechnical committees (IEC National Committees). The object of IEC is to promote
international co-operation on all questions concerning standardization in the electrical and electronic fields. To
this end and in addition to other activities, IEC publishes International Standards, Technical Specifications,
Technical Reports, Publicly Available Specifications (PAS) and Guides (hereafter referred to as “IEC
Publication(s)”). Their preparation is entrusted to technical committees; any IEC National Committee interested
in the subject dealt with may participate in this preparatory work. International, governmental and non-
governmental organizations liaising with the IEC also participate in this preparation. IEC collaborates closely
with the International Organization for Standardization (ISO) in accordance with conditions determined by
agreement between the two organizations.
2) The formal decisions or agreements of IEC on technical matters express, as nearly as possible, an international
consensus of opinion on the relevant subjects since each technical committee has representation from all
interested IEC National Committees.
3) IEC Publications have the form of recommendations for international use and are accepted by IEC National
Committees in that sense. While all reasonable efforts are made to ensure that the technical content of IEC
Publications is accurate, IEC cannot be held responsible for the way in which they are used or for any
misinterpretation by any end user.
4) In order to promote international uniformity, IEC National Committees undertake to apply IEC Publications
transparently to the maximum extent possible in their national and regional publications. Any divergence
between any IEC Publication and the corresponding national or regional publication shall be clearly indicated in
the latter.
5) IEC itself does not provide any attestation of conformity. Independent certification bodies provide conformity
assessment services and, in some areas, access to IEC marks of conformity. IEC is not responsible for any
services carried out by independent certification bodies.
6) All users should ensure that they have the latest edition of this publication.
7) No liability shall attach to IEC or its directors, employees, servants or agents including individual experts and
members of its technical committees and IEC National Committees for any personal injury, property damage or
other damage of any nature whatsoever, whether direct or indirect, or for costs (including legal fees) and
expenses arising out of the publication, use of, or reliance upon, this IEC Publication or any other IEC
Publications.
8) Attention is drawn to the Normative references cited in this publication. Use of the referenced publications is
indispensable for the correct application of this publication.
9) Attention is drawn to the possibility that some of the elements of this IEC Publication may be the subject of
patent rights. IEC shall not be held responsible for identifying any or all such patent rights.
International Standard IEC 60546-2 has been prepared by subcommittee 65B: Devices and
process analysis, of IEC technical committee 65: Industrial-process measurement, control and
automation.
This second edition cancels and replaces the first edition, published in 1987. This second
edition constitutes a minor technical revision made to bring some terms, measurement units and
references up to date.
The text of this standard is based on the following documents:
CDV Report on voting
65B /660/CDV 65B /718A/RVC
Full information on the voting for the approval of this standard can be found in the report on
voting indicated in the above table.

– 4 – 60546-2 © IEC:2010
This publication has been drafted in accordance with the ISO/IEC Directives, Part 2.
A list of all parts of the IEC 60546 series, under the general title: Controllers with analogue
signals for use in industrial-process control systems, can be found on the IEC website.
The committee has decided that the contents of this publication will remain unchanged until
the stability date indicated on the IEC web site under "http://webstore.iec.ch" in the data
related to the specific publication. At this date, the publication will be
• reconfirmed,
• withdrawn,
• replaced by a revised edition, or
• amended.
60546-2 © IEC:2010 – 5 –
CONTROLLERS WITH ANALOGUE SIGNALS FOR USE
IN INDUSTRIAL-PROCESS CONTROL SYSTEMS –

Part 2: Guidance for inspection and routine testing

1 Scope
This International Standard applies to pneumatic and electrical industrial-process controllers
using analogue signals which are in accordance with IEC 60381-1 and IEC 60381-2. The
provisions of this standard are applicable in principle to controllers having different, but
continuous signals.
This standard is intended to provide technical guidance for inspection and routine testing of
controllers, for instance, as acceptance tests or after repair. For a full evaluation,
...

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