prEN 1491
(Main)Building valves - Expansion valves - Tests and requirements
- Abstract
This document specifies dimensions, materials and performance requirements (including methods of test) for expansion valves, of nominal sizes from DN 15 to DN 50, having working pressures ) from 0,1 MPa (1 bar) to 1,0 MPa (10 bar).
Expansion valves are intended for fitting to the cold potable water supply of storage water heaters, having a maximum distribution temperature of 95 °C, for all energy sources.
Expansion valves do not control the temperature and alone do not constitute the protection required for storage water heaters. Expansion valves limit pressure, in the water heaters to what they are fitted, that is produced by thermal expansion of the water.
NOTE The use of the device specified in this document does not override the need to use controls (e.g. thermostats and cut-outs) which act directly on the power sources of water heaters (for more information see Annex A).
- Status
- Not Published
- Publication Date
- 19-Jul-2027
- Technical Committee
- CEN/TC 164 - Water supply
- Current Stage
- 4020 - Submission to enquiry - Enquiry
- Start Date
- 10-Sep-2026
- Due Date
- 07-Apr-2026
- Completion Date
- 10-Sep-2026
Overview
prEN 1491 is a CEN draft European Standard for building valves - expansion valves - tests and requirements. It defines the dimensions, materials, performance requirements, and test methods for expansion valves used in storage water heaters. The scope covers nominal sizes DN 15 to DN 50 and working pressures from 0.1 MPa to 1.0 MPa.
This standard is relevant for manufacturers, designers, installers, and conformity assessment teams working with potable water systems, water heater safety components, and building plumbing valves. It is intended to support safe pressure relief performance where water expands during heating.
A key point is that expansion valves limit pressure only. They do not control temperature and do not replace the required safety controls for water heaters, such as thermostats and cut-outs.
Key Topics
prEN 1491 places strong emphasis on product safety, durability, and functional reliability. The document addresses:
Materials requirements
- Corrosion resistance
- Surface coating performance
- Dezincification-resistant copper alloys
- Residual stress detection for certain brass bodies
Compatibility with disinfection
- Ensuring the valve remains functional after shock disinfection treatments
Design and dimensional requirements
- Connection types
- Outlet and discharge arrangement
- Air break to drain considerations
- Restrictions on heat-based joints
Pressure and performance characteristics
- Nominal set pressure
- Water tightness pressure
- Opening pressure
- Rating pressure
- Closing pressure
- Initial opening pressure
Testing requirements
- Cold water pressure tests
- Endurance testing
- Operating control tests
- Mechanical strength tests
- Torque and torsional resistance checks
The draft also notes significant updates compared with EN 1491:2022, including a revised materials chapter, added disinfectant testing, and an added torque test.
Applications
Expansion valves under this standard are used in storage water heater installations connected to the cold potable water supply. Typical applications include:
- Domestic hot water systems
- Building plumbing installations
- Pressure protection for water heaters
- Products intended for use with all energy sources
For specifiers and procurement teams, prEN 1491 provides a useful reference when selecting valves that must support:
- Safe operation in potable water environments
- Reliable pressure relief under thermal expansion
- Compliance-oriented product evaluation
- Testing for long-term service performance
Because the standard also addresses classification by water heater characteristics, it helps align valve selection with the intended installation context.
Related Standards
prEN 1491 references several important standards that support installation, materials, and testing:
- EN 806 - Specifications for installations inside buildings conveying water for human consumption
- EN 1254-2 - Compression fittings for copper tubes
- EN 1717 - Protection against pollution by backflow
- EN 10226-1 - Pipe threads for pressure-tight joints
- EN ISO 6509-1 - Dezincification resistance test for copper alloys
- EN ISO 9227 - Salt spray corrosion testing
Together, these references strengthen the standard’s role in European plumbing standards, water supply systems, and expansion valve compliance for building applications.
Relations
- Effective Date
- 18-Dec-2024
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Frequently Asked Questions
prEN 1491 is a draft published by the European Committee for Standardization (CEN). Its full title is "Building valves - Expansion valves - Tests and requirements". This standard covers: This document specifies dimensions, materials and performance requirements (including methods of test) for expansion valves, of nominal sizes from DN 15 to DN 50, having working pressures ) from 0,1 MPa (1 bar) to 1,0 MPa (10 bar). Expansion valves are intended for fitting to the cold potable water supply of storage water heaters, having a maximum distribution temperature of 95 °C, for all energy sources. Expansion valves do not control the temperature and alone do not constitute the protection required for storage water heaters. Expansion valves limit pressure, in the water heaters to what they are fitted, that is produced by thermal expansion of the water. NOTE The use of the device specified in this document does not override the need to use controls (e.g. thermostats and cut-outs) which act directly on the power sources of water heaters (for more information see Annex A).
This document specifies dimensions, materials and performance requirements (including methods of test) for expansion valves, of nominal sizes from DN 15 to DN 50, having working pressures ) from 0,1 MPa (1 bar) to 1,0 MPa (10 bar). Expansion valves are intended for fitting to the cold potable water supply of storage water heaters, having a maximum distribution temperature of 95 °C, for all energy sources. Expansion valves do not control the temperature and alone do not constitute the protection required for storage water heaters. Expansion valves limit pressure, in the water heaters to what they are fitted, that is produced by thermal expansion of the water. NOTE The use of the device specified in this document does not override the need to use controls (e.g. thermostats and cut-outs) which act directly on the power sources of water heaters (for more information see Annex A).
prEN 1491 is classified under the following ICS (International Classification for Standards) categories: 91.140.60 - Water supply systems. The ICS classification helps identify the subject area and facilitates finding related standards.
prEN 1491 has the following relationships with other standards: It is inter standard links to EN 1491:2022. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.
prEN 1491 is associated with the following European legislation: EU Directives/Regulations: 98/83/EC. When a standard is cited in the Official Journal of the European Union, products manufactured in conformity with it benefit from a presumption of conformity with the essential requirements of the corresponding EU directive or regulation.
prEN 1491 is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.
Standards Content (Sample)
SLOVENSKI STANDARD
01-november-2026
Ventili v stavbah - Ekspanzijski ventili - Preskusi in zahteve
Building valves - Expansion valves - Tests and requirements
Gebäudearmaturen - Sicherheitsventile für Expansionswasser - Prüfungen und
Anforderungen
Robinetterie de bâtiment - Soupapes d'expansion - Essais et exigences
Ta slovenski standard je istoveten z: prEN 1491
ICS:
23.060.01 Ventili na splošno Valves in general
91.140.60 Sistemi za oskrbo z vodo Water supply systems
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.
DRAFT
EUROPEAN STANDARD
NORME EUROPÉENNE
EUROPÄISCHE NORM
September 2026
ICS 91.140.60 Will supersede EN 1491:2022
English Version
Building valves - Expansion valves - Tests and
requirements
Robinetterie de bâtiment - Soupapes d'expansion - Gebäudearmaturen - Sicherheitsventile für
Essais et exigences Expansionswasser - Prüfungen und Anforderungen
This draft European Standard is submitted to CEN members for enquiry. It has been drawn up by the Technical Committee
CEN/TC 164.
If this draft becomes a European Standard, CEN members are bound to comply with the CEN/CENELEC Internal Regulations
which stipulate the conditions for giving this European Standard the status of a national standard without any alteration.
This draft European Standard was established by CEN in three official versions (English, French, German). A version in any other
language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC
Management Centre has the same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway,
Poland, Portugal, Republic of North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Türkiye and
United Kingdom.
Recipients of this draft are invited to submit, with their comments, notification of any relevant patent rights of which they are
aware and to provide supporting documentation.
Warning : This document is not a European Standard. It is distributed for review and comments. It is subject to change without
notice and shall not be referred to as a European Standard.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG
CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels
© 2026 CEN All rights of exploitation in any form and by any means reserved Ref. No. prEN 1491:2026 E
worldwide for CEN national Members.
Contents Page
European foreword . 4
Introduction . 5
1 Scope . 6
2 Normative references . 6
3 Terms and definitions . 6
4 Materials . 8
4.1 General. 8
4.2 Dezincification-resistant copper alloy . 8
4.3 Surface coating . 8
4.3.1 General. 8
4.4 Corrosion . 8
4.4.1 General. 8
4.4.2 Corrosion resistance test . 9
4.5 Detection of residual stress . 9
4.5.1 General. 9
4.5.2 Principle . 9
4.5.3 Procedure . 9
4.5.4 Requirements . 10
5 Compatibility of the expansion valve with disinfection. 10
5.1 General. 10
5.2 Requirements . 10
5.3 Procedure . 10
6 Design, dimensional and pressure characteristics . 11
6.1 General. 11
6.2 Dimensions. 11
6.2.1 Nominal outlet diameter . 11
6.2.2 End connections . 11
6.3 Expansion valve outlet connection to air break to drain . 11
6.4 Expansion valve discharge connection to drain service . 12
6.5 Connections . 12
6.6 Pressures . 12
6.6.1 General. 12
6.6.2 Nominal set pressure (P ) . 12
nr
6.6.3 Water tightness pressure (P ) . 12
e
6.6.4 Opening pressure (P ) . 12
o
6.6.5 Rating pressure (P ) . 12
dn
6.6.6 Closing pressure (P ) . 12
f
6.6.7 Initial opening pressure (Pdc) . 12
7 Apparatus . 13
7.1 General. 13
7.2 Tolerances on set parameters . 13
7.3 Accuracy of measuring instruments . 13
7.4 Test media . 13
8 Hydraulic tests . 13
8.1 Cold water pressure tests . 13
8.1.1 General . 13
8.1.2 Water tightness pressure (P ) test . 13
e
8.1.3 Repeat tests . 14
8.2 Endurance test . 15
8.2.1 Procedure . 15
8.2.2 Requirements . 15
8.3 Operating control . 15
8.3.1 Operation test . 15
8.3.2 Endurance test . 15
9 Mechanical tests . 16
9.1 Mechanical strength . 16
9.1.1 Pressure test of the body of the expansion valve . 16
9.1.2 Bending moment test of the body of the expansion valve . 16
9.2 Mechanical strength of the operating control . 17
9.2.1 Procedure . 17
9.2.2 Requirements . 17
9.3 Torsional strength test of the expansion valve's body. 17
9.3.1 General . 17
9.3.2 Procedure . 17
9.3.3 Requirements . 17
9.4 Torque test of the captive rotating nuts/tail pieces . 17
9.4.1 General . 17
9.4.2 Procedure . 17
9.4.3 Requirements . 18
10 Classification . 18
11 Designation . 18
12 Marking . 19
13 Technical documents and presentation at delivery . 19
Annex A (informative) Test sequences . 21
Annex B (informative) Classification of water heaters according to heating method . 23
Annex C (informative) Disinfection of test rig . 25
Bibliography . 26
European foreword
This document (prEN 1491:2026) has been prepared by Technical Committee CEN/TC 164 “Water
supply”, the secretariat of which is held by AFNOR.
This document is currently submitted to the CEN Enquiry.
This document will supersede EN 1491:2022.
— chapter on materials was completely revised;
— testing with disinfectant was introduced;
— torque test was added;
— testing of the expansion valve was changed and optimized;
— coating test procedure was revised;
— normative references were updated;
— editorial changes have been made throughout the entire document.
Introduction
With regard to potential adverse effect on the quality of water intended for human consumption, caused
by the product covered by this document:
a) This document provides no information as to whether the product may be used without restriction
in any of the Member States of the EU or EFTA.
b) It should be noted that, whilst awaiting the adoption of verifiable European criteria, existing national
regulations concerning the use and or the characteristics of this product remain in force.
1 Scope
This document specifies dimensions, materials and performance requirements (including methods of
test) for expansion valves, of nominal sizes from DN 15 to DN 50, having working pressures ) from
0,1 MPa (1 bar) to 1,0 MPa (10 bar).
Expansion valves are intended for fitting to the cold potable water supply of storage water heaters, having
a maximum distribution temperature of 95 °C, for all energy sources.
Expansion valves do not control the temperature and alone do not constitute the protection required for
storage water heaters. Expansion valves limit pressure, in the water heaters to what they are fitted, that
is produced by thermal expansion of the water.
NOTE The use of the device specified in this document does not override the need to use controls (e.g.
thermostats and cut-outs) which act directly on the power sources of water heaters (for more information see
Annex A).
2 Normative references
The following documents are referred to in the text in such a way that some or all of their content
constitutes requirements of this document. For dated references, only the edition cited applies. For
undated references, the latest edition of the referenced document (including any amendments) applies.
EN 806 (all parts), Specifications for installations inside buildings conveying water for human consumption
EN 1254-2, Copper and copper alloys — Plumbing fittings — Part 2: Compression fittings for use with
copper tubes
EN 1717, Protection against pollution of water intended for human consumption in potable water
installations and general requirements for devices to prevent pollution by backflow
EN 10226-1, Pipe threads where pressure tight joints are made on the threads — Part 1: Taper external
threads and parallel internal threads — Dimensions, tolerances and designation
EN ISO 6509-1, Corrosion of metals and alloys — Determination of dezincification resistance of copper
alloys with zinc — Part 1: Test method (ISO 6509-1)
EN ISO 9227, Corrosion tests in artificial atmospheres — Salt spray tests (ISO 9227)
3 Terms and definitions
For the purposes of this document, the following terms and definitions apply.
ISO and IEC maintain terminology databases for use in standardization at the following addresses:
— ISO Online browsing platform: available at https://www.iso.org/obp/
— IEC Electropedia: available at https://www.electropedia.org/
All pressures are gauge unless otherwise stated.
3.1
expansion valve
valve that limits the pressure of the water in the water heater to a predetermined value by discharging
water to drain
Note 1 to entry: For the purpose of this standard the expansion valve is hereafter referred as the “device”.
3.2
air break to drain
vertical distance realised by air inlets or full disconnection between the lowest point of the outlet and
spill over level of the atmospheric over flow
3.3
nominal set pressure
P
nr
pressure of the expansion valve which is set on production
Note 1 to entry: The “nominal set pressure” (Pnr) is often called “set pressure”.
Key
Y pressure
X time
Figure 1 — Pressures
3.4
water tightness pressure
P
e
pressure up to which the expansion valve is closed
Note 1 to entry: See Figure 1.
3.5
initial opening pressure
P
dc
pressure at which the expansion valve opens for the first time, as indicated by the first droplet of water
at the outlet of the expansion valve, after a period of storage
Note 1 to entry: See Figure 1.
3.6
opening pressure
P
o
pressure at which the expansion valves opens as indicated by the appearance of water at the outlet of the
expansion valve
Note 1 to entry: See Figure 1.
3.7
rating pressure
P
dn
pressure at which the discharged flow is above the limit
Note 1 to entry: See Figure 1 and Table 2.
3.8
closing pressure
P
f
pressure at which the expansion valve closes after having reached the rating pressure
Note 1 to entry: See Figure 1.
4 Materials
4.1 General
NOTE Health and quality requirements in accordance with European and national legislation for final materials
in contact with water intended for human consumption are not covered by this document.
4.2 Dezincification-resistant copper alloy
Copper-zinc alloys containing more than 15 % zinc are subject to dezincification when submitted to
water capable of dezincification. In the countries where the use of products made of dezincification
resistant materials is required, the materials used shall guarantee a dezincification depth less than
200 μm in any direction. For this purpose, materials shall be tested in accordance with EN ISO 6509-1
and the product shall be marked in accordance with Clause 12.
4.3 Surface coating
4.3.1 General
The outside and inside surfaces of the device can contain a coating. Such coating shall not impair the
functional characteristics of the device.
Materials with inadequate corrosion resistance (e.g. iron steel) shall be tested for corrosion resistance in
accordance with 4.4.2.
4.4 Corrosion
4.4.1 General
The applied materials shall be corrosion resistant or protected against corrosion. The materials used shall
not have an adverse effect on each other.
Only for materials with inadequate corrosion resistance (e.g. iron steel), the corrosion resistance test in
accordance with 4.4.2 shall be applied.
4.4.2 Corrosion resistance test
4.4.2.1 General
The purpose of the corrosion resistance test is to qualify all used materials of the external part of the
product. The whole device shall be tested, not only the parts in contact with potable water.
4.4.2.2 Procedure
Samples shall be prepared for the corrosion resistance test as described as follows.
Carry out the test in accordance with the neutral saline-spray test of EN ISO 9227 and the following:
a) Subject the device to spraying for at least 100 h, interrupt the spraying treatment for (48 ± 1) h while
maintaining the heat in the tank and resume the spraying treatment for another (100 ± 1) h.
b) For the duration of the tests, the tank should only be opened to check and maintain the conditions,
the maximum rest period in spraying being 30 min per day. The heating should not be interrupted;
samples under test should not be handled, washed or checked.
c) After treatment and before visual examination, rinse the test samples in water to remove any salt
residue.
4.4.2.3 Requirements
The device shall comply with the requirements as included in cold water pressure test (see 8.1.2). The
results shall not deviate by more than 10 % from the original values.
4.5 Detection of residual stress
4.5.1 General
This test shall be performed for devices which have bodies made out of brass materials and with female
threads according to EN 10226-1 and compression ends according to EN 1254-2.
4.5.2 Principle
This test is based on ISO 6957. Its purpose is to verify the resistance to cracking under stress corrosion
in ammonia medium (see 4.5.3, b).
The test entails exposing test specimens consisting of the assembled device in an atmosphere loaded with
ammonia vapour.
4.5.3 Procedure
The paragraph below is integrated from ISO 6957.
Test solution:
a) Use solutions of analysis quality and of distilled water.
b) Solution of ammonia at 20 % (in weight).
c) The
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