Railway applications - Ballastless track systems - Part 3: Acceptance

This document specifies the implementation of ballastless track system designs and the criteria for the acceptance of works concerning construction of ballastless track systems. It does not include any criteria for inspecting, maintaining, repairing and replacing ballastless track systems during operation.

Bahnanwendungen - Feste Fahrbahn-Systeme - Teil 3: Abnahme

Dieses Dokument legt die Implementierung von FF-Systementwürfen und die Kriterien für die Abnahme von Arbeiten bezüglich der Ausführung von FF-Systemen fest. Es beinhaltet keine Kriterien für die Inspektion, Instandhaltung, Reparatur und den Austausch von FF-Systemen während des Betriebs.

Applications ferroviaires - Systèmes de voies sans ballast - Partie 3 : Réception

Le présent document spécifie la mise en œuvre des systèmes de voie sans ballast et les critères de réception des travaux concernant la construction de systèmes de voie sans ballast. Il n'inclut aucun critère lié au contrôle, à la maintenance, à la réparation et au remplacement des systèmes de voie sans ballast en exploitation.

Železniške naprave - Progovni sistemi z utrjenimi tirnicami - 3. del: Prevzem

Ta del standarda EN 16432 določa metode za izvedbo zasnovanih progovnih sistemov z utrjenimi tirnicami in merila za sprejetje del v zvezi z izgradnjo progovnih sistemov z utrjenimi tirnicami. Ne vključuje nobenih meril za pregledovanje, vzdrževanje, popravljanje in zamenjavo progovnih sistemov z utrjenimi tirnicami med delovanjem.

General Information

Status
Published
Publication Date
02-Nov-2021
Withdrawal Date
30-May-2022
Current Stage
6060 - Definitive text made available (DAV) - Publishing
Start Date
03-Nov-2021
Due Date
22-Dec-2021
Completion Date
03-Nov-2021

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SLOVENSKI STANDARD
01-januar-2022
Železniške naprave - Progovni sistemi z utrjenimi tirnicami - 3. del: Prevzem
Railway applications - Ballastless track systems - Part 3: Acceptance
Bahnanwendungen - Feste Fahrbahn-Systeme - Teil 3: Annahme
Applications ferroviaires - Systèmes de voie sans ballast - Partie 3 : Réception
Ta slovenski standard je istoveten z: EN 16432-3:2021
ICS:
45.080 Tračnice in železniški deli Rails and railway
components
93.100 Gradnja železnic Construction of railways
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

EN 16432-3
EUROPEAN STANDARD
NORME EUROPÉENNE
November 2021
EUROPÄISCHE NORM
ICS 93.100
English Version
Railway applications - Ballastless track systems - Part 3:
Acceptance
Applications ferroviaires - Systèmes de voies sans Bahnanwendungen - Feste Fahrbahn - Teil 3: Abnahme
ballast - Partie 3 : Réception
This European Standard was approved by CEN on 13 September 2021.

CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this
European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references
concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN
member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by
translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management
Centre has the same status as the official versions.

CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway,
Poland, Portugal, Republic of North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and
United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION

EUROPÄISCHES KOMITEE FÜR NORMUNG

CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels
© 2021 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN 16432-3:2021 E
worldwide for CEN national Members.

Contents Page
European foreword . 3
1 Scope . 4
2 Normative references . 4
3 Terms and definitions . 4
4 Symbols and abbreviations . 5
5 General . 6
5.1 Overview . 6
5.2 Validation of fitness for construction of a novel ballastless track system design . 6
5.3 Establishing the criteria for acceptance of work . 7
5.4 Integration in the assurance process/Works Acceptance Plan (WAP) . 7
6 Acceptance of works . 8
6.1 Track geometry and position . 8
6.2 Track stiffness . 9
6.3 Track stability . 10
6.4 Durability . 10
6.5 Drainage . 11
7 Acceptance of substructure and subsystems . 11
7.1 General . 11
7.2 Acceptance of substructures . 11
7.3 Acceptance of pavements . 13
7.4 Acceptance of intermediate layer . 17
7.5 Acceptance of prefabricated element (sleeper, block, slab, frame) . 18
7.6 Acceptance of fastening systems . 18
7.7 Acceptance of rails . 18
7.8 Specific measures for switches and crossings and rail expansion devices . 19
8 Acceptance of system specific installation methods . 19
8.1 Ballastless track system with continuously supported or embedded rails . 19
8.2 Ballastless track system with discrete rail seats on prefabricated element,
supported by a pavement . 20
8.3 Ballastless track system with discrete rail seats on prefabricated element,
independent from the surrounding concrete filling layer or pavement . 21
8.4 Ballastless track system with discrete rail seats on prefabricated element,
monolithically integrated in a pavement . 22
8.5 Ballastless track system with discrete rail seats on a concrete pavement . 22
Annex A (informative) Risk assessment of novelty in a proposed ballastless track system
design . 24
Annex B (informative) Material acceptance tests for intermediate layers . 25
Bibliography . 26

European foreword
This document (EN 16432-3:2021) has been prepared by Technical Committee CEN/TC 256 “Railway
applications”, the secretariat of which is held by DIN.
This European Standard shall be given the status of a national standard, either by publication of an
identical text or by endorsement, at the latest by May 2022, and conflicting national standards shall be
withdrawn at the latest by May 2022.
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. CEN shall not be held responsible for identifying any or all such patent rights.
Any feedback and questions on this document should be directed to the users’ national standards body.
A complete listing of these bodies can be found on the CEN website.
According to the CEN-CENELEC Internal Regulations, the national standards organisations of the
following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia,
Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland,
Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Republic of North
Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United
Kingdom.
1 Scope
This document specifies the implementation of ballastless track system designs and the criteria for the
acceptance of works concerning construction of ballastless track systems. It does not include any criteria
for inspecting, maintaining, repairing and replacing ballastless track systems during operation.
2 Normative references
The following documents are referred to in the text in such a way that some or all of their content
constitutes requirements of this document. For dated references, only the edition cited applies. For
undated references, the latest edition of the referenced document (including any amendments) applies.
EN 206, Concrete — Specification, performance, production and conformity
EN 12390-5, Testing hardened concrete — Part 5: Flexural strength of test specimens
EN 13231-1:2013, Railway applications — Track — Acceptance of works — Part 1: Works on ballasted
track — Plain line, switches and crossings
EN 13848-2, Railway applications — Track — Track geometry quality — Part 2: Measuring systems —
Track recording vehicles
EN 13848-6:2014+A1:2020, Railway applications — Track — Track geometry quality — Part 6:
Characterisation of track geometry quality
EN 13877-2, Concrete pavements — Part 2: Functional requirements for concrete pavements
EN 14587 (all parts), Railway applications — Infrastructure — Flash butt welding of new rails
EN 14730 (all parts), Railway applications — Track — Aluminothermic welding of rails
EN 16432-1:2017, Railway applications — Ballastless track systems — Part 1: General requirements
EN 16432-2:2017, Railway applications — Ballastless track systems — Part 2: System design, subsystems
and components
3 Terms and definitions
For the purposes of this document, the following terms and definitions apply.
ISO and IEC maintain terminological databases for use in standardization at the following addresses:
— ISO Online browsing platform: available at https://www.iso.org/obp
— IEC Electropedia: available at https://www.electropedia.org/
3.1
tolerance
permissible deviation from reference or specified value
3.2
relative track geometry
group of parameters defining the position of the rails, usually the following: track gauge, alignment,
longitudinal level, twist and cross level
Note 1 to entry: As described in EN 13848 series.
3.3
absolute track position
position of the track when measured from external absolute references
EXAMPLE Network of geodetic reference points
3.4
alignment
horizontal position of the rail or the track in relative or absolute co-ordinate system
3.5
longitudinal level
vertical position of the rail or the track in relative or absolute co-ordinate system
3.6
design
calculations, drawings, evidence and specifications relating to the materials and configuration of
ballastless track for a specific project or location within the project
3.7
system design
process of applying a systematic approach to ensure that all elements specified will work together to fulfil
the performance requirements
3.8
ballastless track system
entire structure of a ballastless track from rail to substructure interface and not just a proprietary
subsystem or components
Note 1 to entry: See EN 16432-2:2017, Figure 1.
3.9
substructure
earthworks (embankment, cutting or at-grade) or bridges (or similar civil structures) or tunnel floor that
lie below the ballastless track system
4 Symbols and abbreviations
Symbol/Abbreviation Definition
T Surveying tolerance
M
T
Geodetic tolerance
G
T
Construction tolerance
A
ITP Inspection and Testing Plan
WAP Works Acceptance Plan
G (j) Power Spectral Density
x
dF Spacial frequency interval
Symbol/Abbreviation Definition
D0, D1, D2 Wavelength ranges
E
Deformation modulus
v2
CRCP Continuously Reinforced Concrete Pavement
JPCP Jointed Plain Concrete Pavement
5 General
5.1 Overview
The following paragraphs provide a short guidance through the standard.
5.2 provides a procedure how to identify whether a ballastless track system design is novel and proposes
measures for implementation. For the acceptance of any track system, a Works Acceptance Plan should
summarize all steps and criteria for acceptance as described in 5.3 and 5.4.
Clause 6 defines the key acceptance criteria for ballastless track after completion. All criteria defined in
the following Clauses 7 and 8 aim to ensure that the overall criteria as defined in Clause 6 are met during
construction.
Clause 7 defines criteria for subsystems which are used in various ballastless track systems.
Clause 8 defines criteria for specific types of ballastless track systems.
5.2 Validation of fitness for construction of a novel ballastless track system design
The Common Safety Method for risk assessment, or an equivalent methodology, shall be used to
determine the significance of novel aspects of a proposed ballastless track system, (for example, see
informative Annex A).
To determine the significance of novel aspects of a proposed ballastless track system, a risk assessment
methodology (e.g. the Common Safety Method or an equivalent method) shall be used.
NOTE 1 National rules can
...

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