Transportable gas cylinders – Hoop wrapped and fully wrapped carbon composite cylinders and tubes for hydrogen

This document specifies minimum requirements for the materials, design, construction, prototype testing and routine manufacturing inspections of composite gas cylinders and tubes for compressed hydrogen.
NOTE 1 Unless specified in the text, for the purposes of this document, the word “cylinder” includes tubes.
This document applies to
-   fully wrapped composite cylinders (Type 3 and Type 4)
-   hoop wrapped cylinders (Type 2)
with carbon fibres intended to be permanently mounted in a frame (e.g. bundle or trailer) with a test pressure of not less than 300 bar, with:
— non-metallic liners (for Type 4) or seamless metallic liners (for Type 2 and Type 3),
— a maximum water capacity of 3 000 l
— a maximum working pressure of 1 000 bar.
— the product of working pressure times water capacity (p x V) not exceeding 1 000 000 bar.l.
NOTE 2 A glass fibre protective layer is sometimes applied to the external surface of the cylinder

Ortsbewegliche Gasflaschen - Vollumwickelte Flaschen und Großflaschen aus Kohlenstoff-Verbundwerkstoffen für Wasserstoff

Dieses Dokument legt Mindestanforderungen an die Werkstoffe, Auslegung, Herstellung, Baumusterprüfung und routinemäßigen Inspektionen während der Herstellung von Composite-Gasflaschen und -Großflaschen für verdichteten Wasserstoff fest.
ANMERKUNG 1   Sofern im Text nicht anders festgelegt, schließt der Begriff „Flasche“ für die Anwendung dieses Dokuments Großflaschen ein.
Dieses Dokument gilt für:
-   vollumwickelten Composite-Flaschen (Typ 3 und Typ 4);
-   umfangsumwickelte Flaschen (Typ 2);
mit Kohlenstofffasern, die dafür vorgesehen sind, dauerhaft in einen Rahmen (z. B. Bündel oder Anhänger) mit einem Prüfdruck von nicht weniger als 300 bar eingebaut zu werden, mit:
-   nichtmetallischen Linern (Typ 4) oder nahtlosen metallischen Linern (für Typ 2 und Typ 3);
-   einem maximalen Fassungsraum von 3 000 l;
-   einem maximalen Betriebsdruck von 1 000 bar;
-   einem Produkt aus Betriebsdruck und Fassungsraum (p × V), das 1 000 000 bar ∙ l nicht überschreitet.
ANMERKUNG 2   Eine Glasfaser-Schutzschicht wird mitunter auf die Außenfläche der Flasche aufgebracht.

Bouteilles à gaz transportables - Bouteilles et tubes frettés et entièrement bobinés en matériaux composites carbones pour l'hydrogène

Le présent document spécifie les exigences minimales relatives aux matériaux, à la conception,
à la construction, aux essais de prototype et aux contrôles courants de production des bouteilles à gaz et tubes en matériaux composites pour l’hydrogène comprimé.
NOTE 1   Sauf mention contraire dans le texte, le terme « bouteille » inclut les tubes pour les besoins du présent document.
Le présent document s’applique aux :
-   bouteilles entièrement bobinées en matériaux composites (Type 3 et Type 4) ;
-   bouteilles frettées (Type 2) ;
avec des fibres de carbone, destinées à être montées de manière permanente dans un châssis (par exemple, un cadre ou une remorque) avec une pression d’épreuve d’au moins 300 bar et :
-   des liners non métalliques (Type 4) ou des liners métalliques sans soudure (pour Type 2 et Type 3) ;
-   une contenance maximale en eau de 3 000 l ;
-   une pression de service maximale de 1 000 bar ;
-   le produit de la pression de service multipliée par la contenance en eau (p × V) ne dépassant pas 1 000 000 bar.l.
NOTE 2   Une couche de protection en fibre de verre est parfois appliquée sur la surface de la bouteille.

Premične plinske jeklenke - Popolnoma obvite jeklenke in velike jeklenke za vodik iz kompozitnih materialov z ogljikovimi vlakni

General Information

Status
Not Published
Publication Date
30-Oct-2024
Current Stage
5020 - Submission to Vote - Formal Approval
Start Date
11-Jul-2024
Due Date
21-Oct-2024
Completion Date
11-Jul-2024

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SLOVENSKI STANDARD
01-september-2023
Premične plinske jeklenke - Popolnoma obvite jeklenke in velike jeklenke za vodik
iz kompozitnih materialov z ogljikovimi vlakni
Transportable gas cylinders - Fully wrapped carbon composite cylinders and tubes for
hydrogen
Ortsbewegliche Gasflaschen - Vollumwickelte Flaschen und Großflaschen aus
Kohlenstoff-Verbundwerkstoffen für Wasserstoff
Bouteilles à gaz transportables - Bouteilles et tubes entièrement bobinées en matériaux
composites carbones pour l'hydrogène
Ta slovenski standard je istoveten z: prEN 17339
ICS:
23.020.35 Plinske jeklenke Gas cylinders
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

DRAFT
EUROPEAN STANDARD
prEN 17339
NORME EUROPÉENNE
EUROPÄISCHE NORM
July 2023
ICS 23.020.35 Will supersede EN 17339:2020
English Version
Transportable gas cylinders - Fully wrapped carbon
composite cylinders and tubes for hydrogen
Bouteilles à gaz transportables - Bouteilles et tubes Ortsbewegliche Gasflaschen - Vollumwickelte Flaschen
entièrement bobinées en matériaux composites und Großflaschen aus Kohlenstoff-Verbundwerkstoffen
carbones pour l'hydrogène für Wasserstoff
This draft European Standard is submitted to CEN members for enquiry. It has been drawn up by the Technical Committee
CEN/TC 23.
If this draft becomes a European Standard, CEN members are bound to comply with the CEN/CENELEC Internal Regulations
which stipulate the conditions for giving this European Standard the status of a national standard without any alteration.

This draft European Standard was established by CEN in three official versions (English, French, German). A version in any other
language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC
Management Centre has the same status as the official versions.

CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway,
Poland, Portugal, Republic of North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Türkiye and
United Kingdom.
Recipients of this draft are invited to submit, with their comments, notification of any relevant patent rights of which they are
aware and to provide supporting documentation.

Warning : This document is not a European Standard. It is distributed for review and comments. It is subject to change without
notice and shall not be referred to as a European Standard.

EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION

EUROPÄISCHES KOMITEE FÜR NORMUNG

CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels
© 2023 CEN All rights of exploitation in any form and by any means reserved Ref. No. prEN 17339:2023 E
worldwide for CEN national Members.

prEN 17339:2023 (E)
Contents Page
European foreword . 4
Introduction . 5
1 Scope . 6
2 Normative references . 6
3 Terms and definitions . 8
4 Symbols . 10
5 Design and manufacture . 10
5.1 General requirements . 10
5.2 Liner . 11
5.2.1 Metallic liner . 11
5.2.2 Non-metallic liners . 11
5.2.3 Design drawing . 11
5.2.4 Design of ends . 12
5.2.5 Neck ring. 12
5.3 Composite overwrap . 12
5.3.1 Materials . 12
5.3.2 Winding . 12
5.4 Finished cylinder . 13
5.4.1 Design drawings . 13
5.4.2 Autofrettage . 13
5.4.3 Manufacturing requirements for the finished cylinder . 14
6 Cylinder and material tests . 14
6.1 General . 14
6.2 Requirements and test methods . 14
6.2.1 Test 1 – Composite material tests, including adhesives (where applicable) . 14
6.2.2 Test 2 – Liner material tests . 15
6.2.3 Test 3 – Liner burst test at ambient temperature (for metallic liners only) . 15
6.2.4 Test 4 – Pressure test of finished cylinders at ambient temperature . 16
6.2.5 Test 5 – Cylinder burst test . 16
6.2.6 Test 6 – Resistance to pressure cycles at ambient temperature . 17
6.2.7 Test 7 – Exposure to elevated temperature . 19
6.2.8 Test 8 – Blunt impact test . 19
6.2.9 Test 9 – Flawed cylinder test (only for fully wrapped cylinders) . 21
6.2.10 Test 10 – Extreme temperature cycle test . 22
6.2.11 Test 11 – Fire resistance test. 24
6.2.12 Test 12 – Permeability test of cylinders with non-metallic liners. 25
6.2.13 Test 13 – Torque test for taper threads . 25
6.2.14 Test 14 – Shear stress calculation for parallel threads for steel liners and steel
bosses . 26
6.2.15 Test 15 – Neck strength . 26
6.2.16 Test 16 – Neck ring . 27
6.3 Failure to meet test requirements . 27
6.3.1 Metallic liners . 27
prEN 17339:2023 (E)
6.3.2 Finished cylinder . 27
7 Conformity evaluation . 27
8 Marking . 27
Annex A (normative) Prototype, design variant and production testing . 29
A.1 General . 29
A.2 Prototype testing . 29
A.2.1 General . 29
A.2.2 Definition of new design . 29
A.2.3 Prototype testing requirements . 30
A.2.4 Prototype testing certificate . 31
A.3 Design variant testing . 33
A.3.1 General . 33
A.3.2 Definition of a design variant . 33
A.3.3 Design variant test requirements . 35
A.3.4 Design variant testing certificate . 36
A.4 Production testing . 39
A.4.1 General . 39
A.4.2 Production test requirements . 39
A.4.3 Liner batch tests and inspections . 39
A.4.4 Composite materials batch tests and inspections . 40
A.4.5 Tests and inspections of the finished cylinder . 40
A.4.6 Batch acceptance certificate . 41
Annex B (informative) Examples of prototype approval and production testing
certificates . 42
B.1 Type approval certificate – composite cylinders with metallic liners . 42
B.2 Type approval certificate – composite cylinders with non-metallic liners . 43
B.3 Design variant approval certificate – composite cylinders with metallic liners
..................................................................................................................................................... 44
B.4 Production test certificate . 45
Annex C (informative) Example of high velocity impact (bullet test) . 47
C.1 Procedure . 47
C.2 Criteria . 47
C.3 Parameters to monitor and record . 47
Bibliography . 48
prEN 17339:2023 (E)
European foreword
This document (prEN 17339:2023) has been prepared by Technical Committee CEN/TC 23
“Transportable gas cylinders”, the secretariat of which is held by BSI.
This document is currently submitted to the CEN Enquiry.
This document will supersede EN 17339:2020.
prEN 17339:2023 includes the following significant technical changes with respect to
EN 17339:2020: introduction of Type 2 cylinders (hoop wrapped cylinders).
This document has been prepared under a Standardization Request given to CEN by the European
Commission and the European Free Trade Association.
This document has been submitted for reference in:
— the RID; and
— the technical annexes of the ADR.
NOTE These regulations take precedence over any clause of this document. It is emphasized that
RID/ADR are being revised regularly at intervals of two years which can lead to temporary non-
compliances with the clauses of this document.
prEN 17339:2023 (E)
Introduction
The purpose of this document is to provide a specification for the design, manufacture, inspection
and testing of refillable, transportable carbon fully wrapped composite cylinders and tubes filled
with hydrogen and protected in a frame such as a bundle or a trailer.
The specifications given are based on knowledge of, and experience with, materials,
...

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