Standard Test Method for Indentation Hardness of Aluminum Alloys by Means of a Webster Hardness Gage

SIGNIFICANCE AND USE
4.1 The Webster hardness gage is portable and therefore useful for in situ determination of the hardness of fabricated parts and individual test specimens for production control purposes. It is not as sensitive as Rockwell or Brinell hardness machines; see 10.2.  
4.2 This test method should be used only as cited in applicable material specifications.
SCOPE
1.1 This test method covers the determination of indentation hardness of aluminum alloys with a Webster hardness gage, Model B.  
1.2 The values stated in SI units are to be regarded as standard. The values given in parentheses after SI units are provided for information only and are not considered standard.
Note 1: Two other models, A and B-75, are in use, but are not covered in this test method. Model A does not provide numerical values of hardness and Model B-75 covers only a part of the range of interest for aluminum alloys.  
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

General Information

Status
Published
Publication Date
31-Mar-2023
Technical Committee
B07 - Light Metals and Alloys
Drafting Committee
B07.05 - Testing

Relations

Effective Date
01-Jul-2018
Effective Date
01-Jul-2017
Effective Date
01-May-2014
Effective Date
01-May-2014
Effective Date
01-May-2013
Effective Date
01-May-2013
Effective Date
01-Dec-2012
Effective Date
01-Jan-2012
Effective Date
01-Nov-2011
Effective Date
01-Nov-2011
Effective Date
01-Oct-2010
Effective Date
01-Jun-2010
Effective Date
15-May-2009
Effective Date
15-May-2009
Effective Date
01-Apr-2009

Overview

ASTM B647-23: Standard Test Method for Indentation Hardness of Aluminum Alloys by Means of a Webster Hardness Gage defines procedures for determining the hardness of aluminum alloys using the portable Webster Hardness Gage, Model B. This standardized test is especially valued for its ease of use in production environments, enabling rapid, on-site hardness assessments without the need for transporting specimens to a laboratory setting. The method is less sensitive than traditional hardness testing machines such as Rockwell or Brinell apparatus, but it offers strong practical value for in situ measurements and ongoing production control.

Key Topics

  • Scope and Applicability: This standard outlines the use of the Webster Hardness Gage, Model B, for indentation hardness testing specifically on aluminum alloys. Other gage models (A and B-75) are not covered.
  • Portability and Convenience: The Webster Hardness Gage's portable, handheld design enables testing of fabricated parts and individual specimens directly at the production site.
  • Measurement Range: Suitable for test pieces thicker than 1 mm and up to 6 mm, with a minimum flat area of 25 mm x 25 mm required for accurate results.
  • Calibration and Reporting: Procedures for zero and load spring adjustment ensure accurate readings. Reports must include the material identification, gage model, number of readings, average values, and test dates.
  • Precision and Limitations: While useful for many quality control applications, the Webster gage is less sensitive than Rockwell or Brinell methods and displays higher variation in results. Its limited scale (20 divisions versus Rockwell’s 110) restricts sensitivity.
  • International Recognition: Developed in alignment with World Trade Organization (WTO) Technical Barriers to Trade (TBT) principles, supporting global industry needs.

Applications

The ASTM B647-23 standard is widely used for:

  • Production Quality Control: Enabling rapid hardness checks during aluminum alloy manufacturing, extrusion, or fabrication processes, aiding timely decisions and process adjustments.
  • Testing Finished Parts: Assessing the hardness of finished or semi-finished aluminum components without sample destruction or removal from larger assemblies.
  • Material Verification: Verifying incoming aluminum alloy stock meets required hardness specifications before further processing or assembly.
  • Field Use: Performing spot-checks in locations where traditional benchtop hardness testers are impractical or unavailable.

Typical industries benefiting from this standard include aerospace, automotive, construction, and general metal fabrication sectors, where consistent material properties are essential to product performance.

Related Standards

For comprehensive material hardness evaluation and to maintain alignment with industry best practices, the following related ASTM standards should be considered:

  • ASTM E6: Terminology Relating to Methods of Mechanical Testing
  • ASTM E10: Test Method for Brinell Hardness of Metallic Materials
  • ASTM E18: Test Methods for Rockwell Hardness of Metallic Materials
  • ASTM E177: Practice for Use of the Terms Precision and Bias in ASTM Test Methods
  • ASTM E691: Practice for Conducting an Interlaboratory Study to Determine the Precision of a Test Method

Summary

ASTM B647-23 offers a practical, portable solution for checking aluminum alloy hardness on the production floor. While not as precise as laboratory-based hardness tests, its simplicity, quick results, and minimal sample preparation make it indispensable for routine quality checks and in-process control in metalworking industries. Following this standard helps ensure product compliance, material integrity, and quality assurance throughout the manufacturing chain.

Buy Documents

Standard

ASTM B647-23 - Standard Test Method for Indentation Hardness of Aluminum Alloys by Means of a Webster Hardness Gage

English language (4 pages)
sale 15% off
sale 15% off
Standard

REDLINE ASTM B647-23 - Standard Test Method for Indentation Hardness of Aluminum Alloys by Means of a Webster Hardness Gage

English language (4 pages)
sale 15% off
sale 15% off

Get Certified

Connect with accredited certification bodies for this standard

Element Materials Technology

Materials testing and product certification.

UKAS United Kingdom Verified

Inštitut za kovinske materiale in tehnologije

Institute of Metals and Technology. Materials testing, metallurgical analysis, NDT.

SA Slovenia Verified

Sponsored listings

Frequently Asked Questions

ASTM B647-23 is a standard published by ASTM International. Its full title is "Standard Test Method for Indentation Hardness of Aluminum Alloys by Means of a Webster Hardness Gage". This standard covers: SIGNIFICANCE AND USE 4.1 The Webster hardness gage is portable and therefore useful for in situ determination of the hardness of fabricated parts and individual test specimens for production control purposes. It is not as sensitive as Rockwell or Brinell hardness machines; see 10.2. 4.2 This test method should be used only as cited in applicable material specifications. SCOPE 1.1 This test method covers the determination of indentation hardness of aluminum alloys with a Webster hardness gage, Model B. 1.2 The values stated in SI units are to be regarded as standard. The values given in parentheses after SI units are provided for information only and are not considered standard. Note 1: Two other models, A and B-75, are in use, but are not covered in this test method. Model A does not provide numerical values of hardness and Model B-75 covers only a part of the range of interest for aluminum alloys. 1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. 1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

SIGNIFICANCE AND USE 4.1 The Webster hardness gage is portable and therefore useful for in situ determination of the hardness of fabricated parts and individual test specimens for production control purposes. It is not as sensitive as Rockwell or Brinell hardness machines; see 10.2. 4.2 This test method should be used only as cited in applicable material specifications. SCOPE 1.1 This test method covers the determination of indentation hardness of aluminum alloys with a Webster hardness gage, Model B. 1.2 The values stated in SI units are to be regarded as standard. The values given in parentheses after SI units are provided for information only and are not considered standard. Note 1: Two other models, A and B-75, are in use, but are not covered in this test method. Model A does not provide numerical values of hardness and Model B-75 covers only a part of the range of interest for aluminum alloys. 1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. 1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

ASTM B647-23 is classified under the following ICS (International Classification for Standards) categories: 77.120.10 - Aluminium and aluminium alloys. The ICS classification helps identify the subject area and facilitates finding related standards.

ASTM B647-23 has the following relationships with other standards: It is inter standard links to ASTM E18-18, ASTM E18-17, ASTM E10-14, ASTM E177-14, ASTM E691-13, ASTM E177-13, ASTM E18-12, ASTM E10-12, ASTM E18-11, ASTM E691-11, ASTM E177-10, ASTM E10-10, ASTM E6-09b, ASTM E6-09be1, ASTM E6-09a. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.

ASTM B647-23 is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.

Standards Content (Sample)


This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
Designation: B647 − 23
Standard Test Method for
Indentation Hardness of Aluminum Alloys by Means of a
Webster Hardness Gage
This standard is issued under the fixed designation B647; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope 3. Terminology
1.1 This test method covers the determination of indentation 3.1 Definitions—The definitions of terms relating to hard-
hardness of aluminum alloys with a Webster hardness gage, ness testing appearing in Terminology E6 shall be considered
Model B. as applying to the terms used in this test method.
1.2 The values stated in SI units are to be regarded as
4. Significance and Use
standard. The values given in parentheses after SI units are
provided for information only and are not considered standard.
4.1 The Webster hardness gage is portable and therefore
NOTE 1—Two other models, A and B-75, are in use, but are not covered
useful for in situ determination of the hardness of fabricated
in this test method. Model A does not provide numerical values of
parts and individual test specimens for production control
hardness and Model B-75 covers only a part of the range of interest for
purposes. It is not as sensitive as Rockwell or Brinell hardness
aluminum alloys.
machines; see 10.2.
1.3 This standard does not purport to address all of the
4.2 This test method should be used only as cited in
safety concerns, if any, associated with its use. It is the
applicable material specifications.
responsibility of the user of this standard to establish appro-
priate safety, health, and environmental practices and deter-
5. Apparatus (Fig. 1)
mine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accor-
5.1 The Webster hardness gage, Model B, consists of three
dance with internationally recognized principles on standard-
main parts: the frame, operating handle, and penetrator housing
ization established in the Decision on Principles for the
assembly. The penetrator housing assembly includes the prin-
Development of International Standards, Guides and Recom-
cipal working parts, including the penetrator, loading spring,
mendations issued by the World Trade Organization Technical
adjusting nut, penetrator housing, housing key, return spring,
Barriers to Trade (TBT) Committee.
and dial indicator.
5.2 The indentor is a hardened steel truncated cone.
2. Referenced Documents
2.1 ASTM Standards: 5.3 The dial indicator is graduated from 1 to 20, and is
E6 Terminology Relating to Methods of Mechanical Testing actuated by the penetrator so that the higher the reading, the
E10 Test Method for Brinell Hardness of Metallic Materials higher is the hardness of the test material.
E18 Test Methods for Rockwell Hardness of Metallic Ma-
5.4 The configuration of the Webster hardness gage is such
terials
that it is operated like a pair of pliers.
E177 Practice for Use of the Terms Precision and Bias in
5.5 The clearance between the penetrator and the anvil is
ASTM Test Methods
about 6 mm ( ⁄4 in.), limiting the thickness of sample that can
E691 Practice for Conducting an Interlaboratory Study to
be tested.
Determine the Precision of a Test Method
6. Test Parts or Specimens
This test method is under the jurisdiction of ASTM Committee B07 on Light
6.1 Any part or piece of material greater than 1 mm
Metals and Alloys and is the direct responsibility of Subcommittee B07.05 on
Testing.
(0.04 in.) in thickness and equal to or less than 6 mm ( ⁄4 in.) in
Current edition approved April 1, 2023. Published May 2023. Originally
thickness and with a clear flat area at an edge approximately
approved in 1984. Last previous edition approved in 2016 as B647 – 10 (2016).
25 mm by 25 mm (1 in. by 1 in.) in size is suitable for test.
DOI: 10.1520/B0647-23.
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
6.2 The surfaces shall be essentially parallel, smooth, clean,
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
and free of mechanical damage. The test surface may be lightly
Standards volume information, refer to the standard’s Document Summary page on
the ASTM website. polished to eliminate scratches or die lines.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
B647 − 23
FIG. 1 Webster Hardness Gage, Model B
6.3 The clear, flat area shall be such that there will be a clear 7.1.3 If an adjustment in zero is needed, turn the zero
distance of at least 3 mm ( ⁄8 in.) from the edge of the part or adjustment screw below the indicator dial slowly (Fig. 3),
specimen.
while operating the tester against the bare anvil and maintain-
ing handle pressure, until the hand of the dial indicator rests on
6.4 Parts or specimens with a slight taper or curvature may
the zero line (which is located at the full-scale reading of 20).
also be tested if a round anvil is used, as described in 8.1.1 and
Fig. 2. 7.1.4 The zero adjustment shall never be used to make the
indicator read correctly on a standard sample.
7. Calibration
7.2 Load Spring Adjustment:
7.1 Zero Adjustment:
7.2.1 Measure the hardness of a standard sample of medium
7.1.1 Operate the instrument against the bare anvil and note
to low hardness, either one furnished with the tester or one
whether or not the indicator gives the zero (full-scale) reading.
developed from reference stock; the dial shall show the reading
7.1.2 A correction in zero reading is normally not needed
indicated for the standard within 60.5.
except for one of the reasons listed below:
7.1.2.1 A new penetrator has been installed,
7.1.2.2 The dial indicator is changed from one instrument to
another, or
7.1.2.3 Excessive wear has taken place.
FIG. 2 Making the Test FIG. 3 Zero Adjustment Screw, A (indicated by arrow)
B647 − 23
7.2.2 If the readings on the standard or the bare anvil, or 10. Precision and Bias
both, do not indicate the proper values, adjust the load spring
10.1 The Webster hardness gage, Model B, is useful for
with the special wrench provided until agreement is reached
hardness measurements of material in the range from 3003-0 to
(Fig. 4).
7075-T6 representing a range in Rockwell hardness from about
5 HRE to 110 HRE.
8. Procedure
10.2 The application of portable impressors, such
...


This document is not an ASTM standard and is intended only to provide the user of an ASTM standard an indication of what changes have been made to the previous version. Because
it may not be technically possible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current version
of the standard as published by ASTM is to be considered the official document.
Designation: B647 − 10 (Reapproved 2016) B647 − 23
Standard Test Method for
Indentation Hardness of Aluminum Alloys by Means of a
Webster Hardness Gage
This standard is issued under the fixed designation B647; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope
1.1 This test method covers the determination of indentation hardness of aluminum alloys with a Webster hardness gage, Model
B.
1.2 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this The values
given in parentheses after SI units are provided for information only and are not considered standard.
1.2.1 Exception—The values given in parentheses are for information only.
NOTE 1—Two other models, A and B-75, are in use, but are not covered in this test method. Model A does not provide numerical values of hardness and
Model B-75 covers only a part of the range of interest for aluminum alloys.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility
of the user of this standard to establish appropriate safety and healthsafety, health, and environmental practices and determine
the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization
established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued
by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
2. Referenced Documents
2.1 ASTM Standards:
E6 Terminology Relating to Methods of Mechanical Testing
E10 Test Method for Brinell Hardness of Metallic Materials
E18 Test Methods for Rockwell Hardness of Metallic Materials
E177 Practice for Use of the Terms Precision and Bias in ASTM Test Methods
E691 Practice for Conducting an Interlaboratory Study to Determine the Precision of a Test Method
3. Terminology
3.1 Definitions—The definitions of terms relating to hardness testing appearing in Terminology E6 shall be considered as
applying to the terms used in this test method.
This test method is under the jurisdiction of ASTM Committee B07 on Light Metals and Alloys and is the direct responsibility of Subcommittee B07.05 on Testing.
Current edition approved May 1, 2016April 1, 2023. Published May 2016May 2023. Originally approved in 1984. Last previous edition approved in 20102016 as
B647 – 10.B647 – 10 (2016). DOI: 10.1520/B0647-10R16. 10.1520/B0647-23.
For referenced ASTM standards, visit the ASTM website, www.astm.org, or contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM Standards
volume information, refer to the standard’s Document Summary page on the ASTM website.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
B647 − 23
4. Significance and Use
4.1 The Webster hardness gage is portable and therefore useful for in situ determination of the hardness of fabricated parts and
individual test specimens for production control purposes. It is not as sensitive as Rockwell or Brinell hardness machines; see 10.2.
4.2 This test method should be used only as cited in applicable material specifications.
5. Apparatus (Fig. 1)
5.1 The Webster hardness gage, Model B, consists of three main parts: the frame, operating handle, and penetrator housing
assembly. The penetrator housing assembly includes the principal working parts, including the penetrator, loading spring, adjusting
nut, penetrator housing, housing key, return spring, and dial indicator.
5.2 The indentor is a hardened steel truncated cone.
5.3 The dial indicator is graduated from 1 to 20, and is actuated by the penetrator so that the higher the reading, the higher is the
hardness of the test material.
5.4 The configuration of the Webster hardness gage is such that it is operated like a pair of pliers.
5.5 The clearance between the penetrator and the anvil is about 6 mm ( ⁄4 in.), limiting the thickness of sample that can be tested.
6. Test Parts or Specimens
6.1 Any part or piece of material greater than 1 mm (0.04 in.) (0.04 in.) in thickness and equal to or less than 6 mm ( ⁄4 in.) in.)
in thickness and with a clear flat area at an edge approximately 2525 mm by 25 mm (1(1 in. by 1 in.) in size is suitable for test.
6.2 The surfaces shall be essentially parallel, smooth, clean, and free of mechanical damage. The test surface may be lightly
polished to eliminate scratches or die lines.
FIG. 1 Webster Hardness Gage, Model B
B647 − 23
6.3 The clear, flat area shall be such that there will be a clear distance of at least 3 mm ( ⁄8 in.) from the edge of the part or
specimen.
6.4 Parts or specimens with a slight taper or curvature may also be tested if a round anvil is used, as described in 8.1.1 and Fig.
2.
7. Calibration
7.1 Zero Adjustment:
7.1.1 Operate the instrument against the bare anvil and note whether or not the indicator gives the zero (full-scale) reading.
7.1.2 A correction in zero reading is normally not needed except for one of the reasons listed below:
7.1.2.1 A new penetrator has been installed,
7.1.2.2 The dial indicator is changed from one instrument to another, or
7.1.2.3 Excessive wear has taken place.
7.1.3 If an adjustment in zero is needed, turn the zero adjustment screw below the indicator dial slowly (Fig. 3), while operating
the tester against the bare anvil and maintaining handle pressure, until the hand of the dial indicator rests on the zero line (which
is located at the full-scale reading of 20).
7.1.4 The zero adjustment shouldshall never be used to make the indicator read correctly on a standard sample.
7.2 Load Spring Adjustment:
7.2.1 Measure the hardness of a standard sample of medium to low hardness, either one furnished with the tester or one developed
from reference stock; the dial shouldshall show the reading indicated for the standard within 60.5.
7.2.2 If the readings on the standard or the bare anvil, or both, do not indicate the proper values, adjust the load spring with the
special wrench provided until agreement is reached (Fig. 4).
8. Procedure
8.1 Place the test part or specimen between the penetrator and the anvil, and apply pressure to the handle.
8.1.1 If the test part or specimen has a slight taper or curvature, use a round anvil and apply the gage in such a way that the
penetrator is applied normal to the test surface and the anvil bears along a line that is parallel to the surface in contact with the
penetrator, as illustrated in Fig. 2.
8.2 Apply sufficient pressure to cause the flat face of the penetr
...

Questions, Comments and Discussion

Ask us and Technical Secretary will try to provide an answer. You can facilitate discussion about the standard in here.

Loading comments...