Standard Specification for Track-Resistant Crosslinked Polyethylene Insulation for Wire and Cable, 90 °C Operation

ABSTRACT
This specification covers track-resistant black crosslinked polyethylene insulation for conducting wires and cables operating continuously at a specified conductor temperature. The insulation is suitable for use for power transmission in overhead spaced-line service that is exposed to sunlight and other atmospheric environments. The prescribed tests cannot be performed unless the insulation is formed around a conductor, but these are done solely to determine the insulation properties and not to test the conductor or completed cable. Each test sample should be subjected to an ac or dc voltage withstand test at voltages that are based on the nominal thickness of the insulation and should comply with the required values for aging, heat distortion, cold blend, U-bend discharge, track resistance, tensile strength, elongation at rupture, track resistance, and surface resistivity.
SCOPE
1.1 This specification covers a track-resistant crosslinked polyethylene insulation, the base polymer which consists substantially of polyethylene or its copolymers. This insulation shall be carbon black pigmented, or colored and suitably protected to enable UV stability.  
1.2 This type of insulation is considered suitable for use on wire or cable that will be used for continuous operation at conductor temperatures up to 90 °C.  
1.3 This insulation is suitable for use on wire or in cable used for power transmission in overhead spaced-line service, installed at temperatures above −25° and exposed to sunlight and other atmospheric environments between −55 and +90 °C.  
1.4 In many instances, the insulation cannot be tested unless it has been formed around a conductor. Therefore, tests done on insulated wire in this standard are solely to determine the relevant property of the insulation and not to test the conductor or completed cable.  
1.5 Whenever two sets of values are presented, in different units, the values in the first set are to be regarded as standard. The values given in parentheses are mathematical conversions that are provided for information only and are not considered standard.  
1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

General Information

Status
Published
Publication Date
31-Jul-2020

Relations

Effective Date
01-Mar-2024
Effective Date
01-Feb-2024
Effective Date
01-Nov-2018
Effective Date
01-Sep-2016
Effective Date
01-Nov-2015
Effective Date
01-Nov-2014
Effective Date
01-May-2014
Effective Date
01-Nov-2013
Effective Date
01-Jan-2012
Effective Date
01-Aug-2011
Effective Date
15-Apr-2011
Effective Date
01-May-2008
Effective Date
01-Apr-2006
Effective Date
01-Apr-2006
Effective Date
01-Sep-2005

Overview

ASTM D3555-20e1: Standard Specification for Track-Resistant Crosslinked Polyethylene Insulation for Wire and Cable, 90°C Operation is a standard developed by ASTM International for specifying requirements of track-resistant, UV-stable crosslinked polyethylene (XLPE) insulation used in wires and cables. This insulation is designed to perform in continuous operation at conductor temperatures up to 90°C and is particularly suited for overhead power transmission lines exposed to sunlight and extreme environmental conditions.

The specification ensures that the insulation material provides reliable performance with resistance to electrical tracking, mechanical stress, weathering, and temperature variations. Importantly, the tests prescribed by this standard are focused on assessing the insulation itself when formed around a conductor, not the conductor or the completed cable.

Key Topics

  • Material Requirements: The insulation must be predominantly made from crosslinked polyethylene or its copolymers and must be either carbon black pigmented or suitably protected/color-stabilized for UV resistance.
  • Operating Temperature Range: Designed for continuous cable operation at up to 90°C and capable of installation and service in environments ranging from −55°C to +90°C.
  • Track Resistance: The standard places emphasis on resistance to tracking, ensuring safety and longevity when exposed to electrical stress and environmental pollutants.
  • Mechanical and Electrical Properties:
    • Minimum tensile strength and elongation at rupture values
    • Heat distortion, cold bend, and hot creep/set performance
    • U-bend discharge and surface resistivity
  • Testing:
    • Tests must be carried out on insulation formed around a conductor using established ASTM and ICEA test methods.
    • Required tests include voltage withstand, aging, heat distortion, cold bend, track resistance, tensile strength, and surface resistivity.
  • International Relevance: Developed according to WTO principles, supporting global interoperability and trade.

Applications

ASTM D3555-20e1 is critical for manufacturers, utilities, and engineers involved in the design, production, and operation of insulated wires and cables, particularly for:

  • Overhead Power Transmission Lines: Ensures the insulation can withstand harsh outdoor environments including direct sunlight, pollution, and wide-ranging temperatures.
  • Utility Infrastructure: Ideal for power delivery in both new installations and maintenance of existing grids where performance and longevity are essential.
  • Industrial and Utility Wiring: Applicable for installations where conductors operate near maximum temperature rating and are exposed to environmental stresses.
  • Compliance and Quality Assurance: Helps ensure electrical installations meet sustainability and durability requirements, supporting regulatory compliance and product reliability.

By following this standard, stakeholders can confirm that the crosslinked polyethylene insulation offers track resistance, UV stability, and mechanical and electrical robustness, crucial for long-term operational reliability.

Related Standards

For comprehensive quality assurance and testing, reference these related standards:

  • ASTM D470 - Test Methods for Crosslinked Insulations and Jackets for Wire and Cable: Methodologies for evaluating mechanical and electrical properties.
  • ASTM D1711 - Terminology Relating to Electrical Insulation: Definitions for industry terms.
  • ASTM D2132 - Test Method for Dust-and-Fog Tracking and Erosion Resistance: Testing track resistance.
  • ASTM D2765 - Test Methods for Determination of Gel Content and Swell Ratio: Evaluates crosslinking and extractable content for plastics.
  • ICEA T-28-562 - Test Method for Measurement of Hot Creep of Polymeric Insulations: Measures insulation deformation under heat stress.

Keywords: crosslinked polyethylene insulation, track resistance, ASTM D3555, wire and cable insulation, power transmission, overhead lines, UV stability, electrical insulation standards, cold bend, heat distortion, surface resistivity, tensile strength.

Buy Documents

Technical specification

ASTM D3555-20e1 - Standard Specification for Track-Resistant Crosslinked Polyethylene Insulation for Wire and Cable, 90 °C Operation

English language (3 pages)
sale 15% off
sale 15% off

Get Certified

Connect with accredited certification bodies for this standard

Intertek Testing Services NA Inc.

Intertek certification services in North America.

ANAB United States Verified

UL Solutions

Global safety science company with testing, inspection and certification.

ANAB United States Verified

ANCE

Mexican certification and testing association.

EMA Mexico Verified

Sponsored listings

Frequently Asked Questions

ASTM D3555-20e1 is a technical specification published by ASTM International. Its full title is "Standard Specification for Track-Resistant Crosslinked Polyethylene Insulation for Wire and Cable, 90 °C Operation". This standard covers: ABSTRACT This specification covers track-resistant black crosslinked polyethylene insulation for conducting wires and cables operating continuously at a specified conductor temperature. The insulation is suitable for use for power transmission in overhead spaced-line service that is exposed to sunlight and other atmospheric environments. The prescribed tests cannot be performed unless the insulation is formed around a conductor, but these are done solely to determine the insulation properties and not to test the conductor or completed cable. Each test sample should be subjected to an ac or dc voltage withstand test at voltages that are based on the nominal thickness of the insulation and should comply with the required values for aging, heat distortion, cold blend, U-bend discharge, track resistance, tensile strength, elongation at rupture, track resistance, and surface resistivity. SCOPE 1.1 This specification covers a track-resistant crosslinked polyethylene insulation, the base polymer which consists substantially of polyethylene or its copolymers. This insulation shall be carbon black pigmented, or colored and suitably protected to enable UV stability. 1.2 This type of insulation is considered suitable for use on wire or cable that will be used for continuous operation at conductor temperatures up to 90 °C. 1.3 This insulation is suitable for use on wire or in cable used for power transmission in overhead spaced-line service, installed at temperatures above −25° and exposed to sunlight and other atmospheric environments between −55 and +90 °C. 1.4 In many instances, the insulation cannot be tested unless it has been formed around a conductor. Therefore, tests done on insulated wire in this standard are solely to determine the relevant property of the insulation and not to test the conductor or completed cable. 1.5 Whenever two sets of values are presented, in different units, the values in the first set are to be regarded as standard. The values given in parentheses are mathematical conversions that are provided for information only and are not considered standard. 1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

ABSTRACT This specification covers track-resistant black crosslinked polyethylene insulation for conducting wires and cables operating continuously at a specified conductor temperature. The insulation is suitable for use for power transmission in overhead spaced-line service that is exposed to sunlight and other atmospheric environments. The prescribed tests cannot be performed unless the insulation is formed around a conductor, but these are done solely to determine the insulation properties and not to test the conductor or completed cable. Each test sample should be subjected to an ac or dc voltage withstand test at voltages that are based on the nominal thickness of the insulation and should comply with the required values for aging, heat distortion, cold blend, U-bend discharge, track resistance, tensile strength, elongation at rupture, track resistance, and surface resistivity. SCOPE 1.1 This specification covers a track-resistant crosslinked polyethylene insulation, the base polymer which consists substantially of polyethylene or its copolymers. This insulation shall be carbon black pigmented, or colored and suitably protected to enable UV stability. 1.2 This type of insulation is considered suitable for use on wire or cable that will be used for continuous operation at conductor temperatures up to 90 °C. 1.3 This insulation is suitable for use on wire or in cable used for power transmission in overhead spaced-line service, installed at temperatures above −25° and exposed to sunlight and other atmospheric environments between −55 and +90 °C. 1.4 In many instances, the insulation cannot be tested unless it has been formed around a conductor. Therefore, tests done on insulated wire in this standard are solely to determine the relevant property of the insulation and not to test the conductor or completed cable. 1.5 Whenever two sets of values are presented, in different units, the values in the first set are to be regarded as standard. The values given in parentheses are mathematical conversions that are provided for information only and are not considered standard. 1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

ASTM D3555-20e1 is classified under the following ICS (International Classification for Standards) categories: 29.035.20 - Plastics and rubber insulating materials. The ICS classification helps identify the subject area and facilitates finding related standards.

ASTM D3555-20e1 has the following relationships with other standards: It is inter standard links to ASTM D1711-24, ASTM D2765-16(2024), ASTM D2132-12(2018), ASTM D2765-16, ASTM D1711-15, ASTM D1711-14a, ASTM D1711-14, ASTM D1711-13, ASTM D2132-12, ASTM D1711-11a, ASTM D2132-11, ASTM D1711-08, ASTM D2765-01(2006), ASTM D2765-11, ASTM D470-05. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.

ASTM D3555-20e1 is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.

Standards Content (Sample)


This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
´1
Designation:D3555 −20
Standard Specification for
Track-Resistant Crosslinked Polyethylene Insulation for
Wire and Cable, 90 °C Operation
This standard is issued under the fixed designation D3555; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision.Anumber in parentheses indicates the year of last reapproval.A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
ε NOTE—Editorially corrected Table 1 and 4.1 in October 2020.
1. Scope* 2. Referenced Documents
1.1 This specification covers a track-resistant crosslinked 2.1 ASTM Standards:
polyethylene insulation, the base polymer which consists D470Test Methods for Crosslinked Insulations and Jackets
substantiallyofpolyethyleneoritscopolymers.Thisinsulation for Wire and Cable
shall be carbon black pigmented, or colored and suitably D1711Terminology Relating to Electrical Insulation
protected to enable UV stability. D2132Test Method for Dust-and-Fog Tracking and Erosion
Resistance of Electrical Insulating Materials
1.2 This type of insulation is considered suitable for use on
D2765Test Methods for Determination of Gel Content and
wire or cable that will be used for continuous operation at
Swell Ratio of Crosslinked Ethylene Plastics
conductor temperatures up to 90 °C.
2.2 ICEA Standard:
1.3 This insulation is suitable for use on wire or in cable
ICEAT-28-562Test Method for Measurement of Hot Creep
used for power transmission in overhead spaced-line service,
of Polymeric Insulations
installed at temperatures above −25° and exposed to sunlight
and other atmospheric environments between −55 and +90 °C. 3. Terminology
1.4 Inmanyinstances,theinsulationcannotbetestedunless 3.1 Definitions:
ithasbeenformedaroundaconductor.Therefore,testsdoneon 3.1.1 Fordefinitionsoftermsusedinthisspecification,refer
insulated wire in this standard are solely to determine the to Terminology D1711.
relevantpropertyoftheinsulationandnottotesttheconductor 3.2 Definitions of Terms Specific to This Standard:
or completed cable. 3.2.1 aging, (act of), n—exposure of materials to air at a
temperature of 121 °C for 168 h.
1.5 Whenever two sets of values are presented, in different
units, the values in the first set are to be regarded as standard.
4. Physical Properties
The values given in parentheses are mathematical conversions
4.1 When tested for physical and aging requirements, heat
that are provided for information only and are not considered
distortion,coldbend,U-benddischarge,surfaceresistivity,and
standard.
track resistance in accordance with Test Methods D470, the
1.6 This international standard was developed in accor-
track-resistant crosslinked polyethylene insulation shall meet
dance with internationally recognized principles on standard-
therequirementsspecifiedinTable1.Theinsulationistomeet
ization established in the Decision on Principles for the
the requirements for percent hot creep and hot set specified in
Development of International Standards, Guides and Recom-
Table 1. The test is to be performed in accordance with ICEA
mendations issued by the World Trade Organization Technical
T-28-562. Only in case of dispute, the solvent extraction (gel
Barriers to Trade (TBT) Committee.
contentandswellratio)testinTestMethodsD2765istobethe
1 2
This specification is under the jurisdiction of ASTM Committee D09 on For referenced ASTM standards, visit the ASTM website, www.astm.org, or
Electrical and Electronic Insulating Materials and is the direct responsibility of contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
Subcommittee D09.07 on Electrical Insulating Materials. Standards volume information, refer to the standard’s Document Summary page on
Current edition approved Aug. 1, 2020. Published September 2020. Origina
...

Questions, Comments and Discussion

Ask us and Technical Secretary will try to provide an answer. You can facilitate discussion about the standard in here.

Loading comments...