Standard Specification for Steel Wire, Chromium-Silicon Alloy

ABSTRACT
This specification covers round chromium-silicon alloy steel spring wire having properties and quality intended for the manufacture of springs resistant to set when used at moderately elevated temperatures. This product is not meant to be used for high cycle fatigue applications. Either ingot or strand cast steel may be made by any commercially accepted steel making process. The steel shall conform on heat and product analysis to the chemical composition requirements prescribed for carbon, manganese, phosphorus, sulfur, silicon and chromium. Annealed and cold drawn or oil-tempered wires shall conform to the specified mechanical properties including tensile strength. Requirements for tension and wrap tests as well as metallurgical requirements for etched surface testing and decarburization are detailed.
SCOPE
1.1 This specification covers round and shaped chromium-silicon alloy steel spring wire having properties and quality intended for the manufacture of springs resistant to set when used at moderately elevated temperatures. This product is not meant to be used for non-static applications involving moderate fatigue stresses (see Specification A1000/A1000M) or high cycle fatigue applications (see Specification A877/A877M). This wire shall be provided either in the annealed and cold-drawn or quench and tempered condition as specified by the purchaser.  
1.2 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.  
1.2.1 Within the text, the inch-pound units are shown in brackets.  
1.3 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

General Information

Status
Published
Publication Date
31-Aug-2018
Drafting Committee
A01.03 - Steel Rod and Wire

Relations

Effective Date
01-Sep-2018
Effective Date
01-Mar-2024
Effective Date
01-Mar-2024
Effective Date
01-Jan-2024
Effective Date
01-Nov-2019
Effective Date
01-Jul-2019
Effective Date
15-Nov-2017
Effective Date
01-Sep-2017
Effective Date
01-Jan-2017
Effective Date
15-Jul-2016
Effective Date
01-May-2016
Effective Date
01-Nov-2015
Effective Date
01-Nov-2015
Effective Date
01-Feb-2015
Effective Date
01-Nov-2014

Overview

ASTM A401/A401M-18 is the standard specification for round and shaped chromium-silicon alloy steel spring wire. Developed by ASTM International, this specification defines the requirements for chromium-silicon alloy steel wire designed specifically for manufacturing springs that must maintain their shape and strength at moderately elevated temperatures. The standard provides comprehensive guidelines on wire properties, manufacturing processes, chemical composition, mechanical properties, and testing methods to ensure the wire’s performance and reliability in demanding spring applications.

Key Topics

  • Product Scope: Applies to both round and shaped (non-circular) chromium-silicon alloy steel spring wires. The wire can be supplied in either the annealed and cold-drawn or quench and tempered condition, depending on purchaser requirements.
  • Intended Use: The wire is intended for springs used in static or lightly cycled applications at moderately elevated temperatures. It is not recommended for applications with high cycle fatigue or moderate fatigue stresses.
  • Chemical Composition: Mandates strict control over elements such as carbon, manganese, phosphorus, sulfur, silicon, and chromium to ensure material performance.
  • Mechanical Properties: Specifies tensile strength, reduction of area (for certain diameters), and requirements for tension and wrap tests to verify the spring wire's mechanical integrity.
  • Surface and Metallurgical Requirements:
    • Surface must be largely free of rust, scale, die marks, and scratches.
    • Limits on seams and surface imperfections.
    • Strict rules on the depth of decarburization, ensuring consistent hardness and durability.
  • Manufacturing and Quality Assurance: Steel may be produced by any accepted commercial process, using ingot or strand casting. The standard mandates procedures for certification, inspection, and testing (including retesting in the event of non-conformance).

Applications

ASTM A401/A401M-18 chromium-silicon alloy steel wire is widely used in various industries for producing springs that require set resistance and stable mechanical properties at elevated temperatures. Common applications include:

  • Automotive components: Valve springs, suspension springs, clutch springs, and brake springs, where heat and static load performance is critical.
  • Industrial machinery: Springs in equipment subjected to increased operating temperatures or that require reliable mechanical stability over time.
  • Aerospace and Energy: Components where exposure to moderately high temperatures is routine and spring integrity is essential.
  • General engineering: Any application where springs must resist permanent deformation (set) and maintain their mechanical properties without being subjected to high-frequency loading.

Related Standards

Several ASTM standards are referenced within ASTM A401/A401M-18 for related requirements and testing methods:

  • ASTM A370 - Mechanical testing for steel products
  • ASTM A510/A510M - General specifications for wire rods and round wire
  • ASTM A700 - Packaging and shipment guidelines for steel products
  • ASTM A751 - Chemical analysis for steel products
  • ASTM A877/A877M - Valve spring quality chrome-silicon and chrome-silicon-vanadium wire
  • ASTM A1000/A1000M - Carbon and alloy specialty spring quality wire
  • ASTM E8/E8M - Tension testing of metallic materials
  • ASTM A941 - Terminology for steel and related alloys

These related standards provide additional requirements for high cycle fatigue, specific testing practices, and the underlying terminology used in steel manufacturing.


Keywords: ASTM A401, chromium-silicon alloy steel wire, steel spring wire, spring manufacturing, elevated temperature, mechanical properties, decarburization, wire testing, automotive springs, industrial springs.

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Frequently Asked Questions

ASTM A401/A401M-18 is a technical specification published by ASTM International. Its full title is "Standard Specification for Steel Wire, Chromium-Silicon Alloy". This standard covers: ABSTRACT This specification covers round chromium-silicon alloy steel spring wire having properties and quality intended for the manufacture of springs resistant to set when used at moderately elevated temperatures. This product is not meant to be used for high cycle fatigue applications. Either ingot or strand cast steel may be made by any commercially accepted steel making process. The steel shall conform on heat and product analysis to the chemical composition requirements prescribed for carbon, manganese, phosphorus, sulfur, silicon and chromium. Annealed and cold drawn or oil-tempered wires shall conform to the specified mechanical properties including tensile strength. Requirements for tension and wrap tests as well as metallurgical requirements for etched surface testing and decarburization are detailed. SCOPE 1.1 This specification covers round and shaped chromium-silicon alloy steel spring wire having properties and quality intended for the manufacture of springs resistant to set when used at moderately elevated temperatures. This product is not meant to be used for non-static applications involving moderate fatigue stresses (see Specification A1000/A1000M) or high cycle fatigue applications (see Specification A877/A877M). This wire shall be provided either in the annealed and cold-drawn or quench and tempered condition as specified by the purchaser. 1.2 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard. 1.2.1 Within the text, the inch-pound units are shown in brackets. 1.3 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

ABSTRACT This specification covers round chromium-silicon alloy steel spring wire having properties and quality intended for the manufacture of springs resistant to set when used at moderately elevated temperatures. This product is not meant to be used for high cycle fatigue applications. Either ingot or strand cast steel may be made by any commercially accepted steel making process. The steel shall conform on heat and product analysis to the chemical composition requirements prescribed for carbon, manganese, phosphorus, sulfur, silicon and chromium. Annealed and cold drawn or oil-tempered wires shall conform to the specified mechanical properties including tensile strength. Requirements for tension and wrap tests as well as metallurgical requirements for etched surface testing and decarburization are detailed. SCOPE 1.1 This specification covers round and shaped chromium-silicon alloy steel spring wire having properties and quality intended for the manufacture of springs resistant to set when used at moderately elevated temperatures. This product is not meant to be used for non-static applications involving moderate fatigue stresses (see Specification A1000/A1000M) or high cycle fatigue applications (see Specification A877/A877M). This wire shall be provided either in the annealed and cold-drawn or quench and tempered condition as specified by the purchaser. 1.2 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard. 1.2.1 Within the text, the inch-pound units are shown in brackets. 1.3 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

ASTM A401/A401M-18 is classified under the following ICS (International Classification for Standards) categories: 77.140.65 - Steel wire, wire ropes and link chains. The ICS classification helps identify the subject area and facilitates finding related standards.

ASTM A401/A401M-18 has the following relationships with other standards: It is inter standard links to ASTM A401/A401M-15, ASTM A941-24, ASTM A370-24, ASTM E8/E8M-24, ASTM A700-14(2019), ASTM A370-19, ASTM A370-17a, ASTM A941-17, ASTM A370-17, ASTM E8/E8M-16, ASTM A877/A877M-16, ASTM A370-15, ASTM A941-15, ASTM E8/E8M-15, ASTM A700-14. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.

ASTM A401/A401M-18 is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.

Standards Content (Sample)


This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
Designation:A401/A401M −18
Standard Specification for
Steel Wire, Chromium-Silicon Alloy
This standard is issued under the fixed designationA401/A401M; the number immediately following the designation indicates the year
of original adoption or, in the case of revision, the year of last revision.Anumber in parentheses indicates the year of last reapproval.
A superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope* A700Guide for Packaging, Marking, and Loading Methods
for Steel Products for Shipment
1.1 This specification covers round and shaped chromium-
A751Test Methods, Practices, and Terminology for Chemi-
silicon alloy steel spring wire having properties and quality
cal Analysis of Steel Products
intended for the manufacture of springs resistant to set when
A877/A877M Specification for Steel Wire, Chromium-
used at moderately elevated temperatures. This product is not
Silicon Alloys, Chrome-Silicon-Vanadium Alloy Valve
meant to be used for non-static applications involving moder-
Spring Quality
ate fatigue stresses (see Specification A1000/A1000M) or high
A941TerminologyRelatingtoSteel,StainlessSteel,Related
cycle fatigue applications (see Specification A877/A877M).
Alloys, and Ferroalloys
This wire shall be provided either in the annealed and
A1000/A1000MSpecification for Steel Wire, Carbon and
cold-drawn or quench and tempered condition as specified by
Alloy Specialty Spring Quality
the purchaser.
E8/E8MTest Methods for Tension Testing of Metallic Ma-
1.2 The values stated in either SI units or inch-pound units
terials
are to be regarded separately as standard. The values stated in
E29Practice for Using Significant Digits in Test Data to
each system may not be exact equivalents; therefore, each
Determine Conformance with Specifications
system shall be used independently of the other. Combining
values from the two systems may result in non-conformance
3. Terminology
with the standard.
3.1 Definitions:
1.2.1 Within the text, the inch-pound units are shown in
3.1.1 For definitions of terms used in this specification, see
brackets.
Terminology A941.
1.3 This international standard was developed in accor-
3.2 Definitions of Terms Specific to This Standard:
dance with internationally recognized principles on standard-
3.2.1 equivalent round diameter, n—diameter of a round
ization established in the Decision on Principles for the
wire having equivalent cross sectional area to a given shaped
Development of International Standards, Guides and Recom-
wire.
mendations issued by the World Trade Organization Technical
3.2.2 round wire, n—wire having a circular cross section.
Barriers to Trade (TBT) Committee.
3.2.3 shape factor, n—this value is used to obtain cross
sectional area for shaped wires when multiplied by measured
2. Referenced Documents
width and thickness.
2.1 ASTM Standards:
3.2.4 shaped wire, n—wire having a non-circular cross
A370Test Methods and Definitions for Mechanical Testing
section.
of Steel Products
A510/A510MSpecification for General Requirements for
4. Ordering Information
Wire Rods and Coarse Round Wire, Carbon Steel, and
4.1 It shall be the responsibility of the purchaser to specify
Alloy Steel
all requirements that are necessary for material under this
specification. Such requirements may include, but are not
limited to, the following:
This specification is under the jurisdiction ofASTM Committee A01 on Steel,
4.1.1 Quantity (mass),
Stainless Steel and RelatedAlloys and is the direct responsibility of Subcommittee
A01.03 on Steel Rod and Wire.
4.1.2 Name of material (chromium-silicon alloy steel wire),
Current edition approved Sept. 1, 2018. Published September 2018. Originally
4.1.3 Dimensions (Table 1 and Section 9),
approved in 1956. Last previous edition approved in 2015 as A401/A401M–15.
4.1.4 Condition (Section 7), and
DOI: 10.1520/A0401_A0401M-18.
For referenced ASTM standards, visit the ASTM website, www.astm.org, or 4.1.5 ASTM designation and year of issue.
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
4.2 Thepurchasershallhavetheoptiontospecifyadditional
Standards volume information, refer to the standard’s Document Summary page on
the ASTM website. requirements, including but not limited to:
*A Summary of Changes section appears at the end of this standard
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
A401/A401M−18
A
TABLE 1 Tensile Requirements
4.2.3 Other special requirements, if any.
SI Units
NOTE 1—A typical ordering description is as follows: 20 000-kg,
quench and tempered chromium-silicon alloy steel wire, size 6.00 mm in
Reduction of
B
Diameter, mm MPa, min MPa, max
C,D
Area, min, % 150 kg coils toASTM A401/A401M dated ____, or for inch-pound units,
40 000-lbquenchandtemperedchromium-siliconalloysteelspringwire,
0.80 2080 2260 . . .
size 0.250 in. in 350-lb coils to ASTM A401/A401M dated ____.
0.90 2070 2250 . . .
1.00 2060 2240 . . .
5. Materials and Manufacture
1.10 2040 2220 . . .
1.20 2020 2200 . . .
5.1 The steel may be made by any commercially accepted
1.40 2000 2180 . . .
steel making process. The steel may be either ingot cast or
1.60 1980 2160 . . .
1.80 1960 2140 . . . strand cast.
2.00 1940 2120 . . .
5.2 The finished wire shall be free from detrimental pipe
2.20 1920 2100 . . .
2.50 1900 2080 45
and undue segregation.
2.80 1880 2060 45
3.00 1860 2040 45
6. Chemical Composition
3.50 1840 2020 40
4.00 1820 2000 40
6.1 The steel shall conform to the requirements of Grade
4.50 1800 1980 40
9254 for chemical composition specified in Table 2.
5.00 1780 1960 40
5.50 1760 1940 40
6.2 Heat Analysis—Each heat of steel shall be analyzed to
6.00 1740 1920 40
determine the percentage of elements prescribed in Table 2.
6.50 1720 1900 40
7.00 1700 1880 40
This analysis shall be made from a test specimen preferably
8.00 1680 1860 40
takenduringthepouringoftheheat.Whenrequested,thisshall
9.00 1660 1840 40
be reported to the purchaser and shall conform to the require-
10.00 1640 1820 40
11.00 1620 1800 35
ments of Table 2.
12.0 1600 1780 35
13.0 1580 1760 30 6.3 Product Analysis—An analysis may be made by the
14.0 1570 1750 30
purchaser from finished wire representing each heat of steel.
15.0 1560 1740 30
The chemical composition thus determined, as to elements
16.0 1550 1730 30
17.0 1540 1720 30 required or restricted, shall conform to the product analysis
18.0 1530 1710 30
requirements in Table 4 of Specification A510/A510M.
Inch-Pound Units
6.4 For referee purposes, Test Methods, Practices, and
Reduction of
Diameter, in. ksi, min ksi, max Terminology A751 shall be used.
C,D
Area, min, %
7. Mechanical Properties
0.032 300 325 . . .
0.041 298 323 . . .
7.1 Annealed and Cold Drawn—When purchased in the
0.054 292 317 . . .
0.062 290 315 . . .
annealed and cold-drawn condition, the wire shall have been
0.080 285 310 . . .
given a sufficient amount of cold working to meet the purchas-
0.092 280 305 45
er’scoilingrequirementsandshallbeinasuitableconditionto
0.120 275 300 45
0.135 270 295 40 respond properly to heat treatment. In special cases the
0.162 265 290 40
hardness or tensile strength, if desired, shall be stated in the
0.177 260 285 40
purchase order.
0.192 260 283 40
0.219 255 278 40
7.2 Quench and Tempered—When purchased in the quench
0.250 250 275 40
and tempered condition, the tensile strength and minimum
0.312 245 270 40
0.375 240 265 40
percent reduction of area shall conform to the requirements
0.438 235 260 35
prescribed in Table 1. Tensile strength of shaped wires shall
0.500 230 255 35
0.562 228 253 30 conform to this table based on the conversion to equivalent
0.625 226 251 30
round dimensions.
0.687 224 249 30
7.2.1 Number of Tests—Onetestspecimenshallbetakenfor
A
Tensile strength values for intermediate diameters shall be interpolated.
eachtencoils,orfractionthereof,inalot.Eachheatinagiven
B
Preferred sizes.
C
lot shall be tested.
The reduction of area test is not applicable to wire under 2.34 mm [0.092 in.] in
diameter. For intermediate wire diameters, the reduction of area requirement shall
be that of the next larger wire.
D
“. . .” Indicates no minimum requirement.
TABLE 2 Chemical Requirements
UNS Designation G92540 Grade No. 9254
Ranges and Limits, %
4.2.1 Requirements for certifications, heat analysis or test Carbon Manga- Phosphorus, Sulfur, Silicon Chro-
nese max max mium
reports (6.2 and Section 14),
4.2.2 Special packing, marking, and loading requirements
0.51–0.59 0.60–0.80 0.035 0.040 1.20–1.60 0.60–0.80
(Section 15), and
A401/A401M−18
7.2.2 Location of Tests—It shall be permissible to take test unetchedarea,properlymountedandpolishedandexaminedto
specimens from either end of the coil. measure the depth of the surface imperfection.
7.2.3 Test Method—The tension test shall be made in
8.2 Decarburization:
accordance with Test Methods and Definitions A370. For
8.2.1 The depth of complete decarburization (free ferrite)
shaped wires, cross sectional area shall be calculated either by
shall not exceed 0.75% of the equivalent round wire diameter.
using the procedure in Test Methods E8/E8M for uniform but
The total affected depth (free ferrite plus partial decarburiza-
nonsymmetrical cross-sections, or by measuring width and
tion) shall not exceed 2.0% of the equivalent round wire
thickness and multiplying by a shape factor. Reduction of area
diameter on all sizes of wire.
for shaped wires shall be calculated by using this shape factor.
8.2.2 Test Method—Decarburization shall be determined by
Measurethemaximumandminimumdimensiononthenecked
etching a suitably polished transverse section of wire with
down section and multiply by the shape factor to estimate the
nital.Theentireperipheryto
...


This document is not an ASTM standard and is intended only to provide the user of an ASTM standard an indication of what changes have been made to the previous version. Because
it may not be technically possible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current version
of the standard as published by ASTM is to be considered the official document.
Designation: A401/A401M − 15 A401/A401M − 18
Standard Specification for
Steel Wire, Chromium-Silicon Alloy
This standard is issued under the fixed designation A401/A401M; the number immediately following the designation indicates the year
of original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval.
A superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope*
1.1 This specification covers round and shaped chromium-silicon alloy steel spring wire having properties and quality intended
for the manufacture of springs resistant to set when used at moderately elevated temperatures. This product is not meant to be used
for non-static applications involving moderate fatigue stresses (see Specification A1000/A1000M) or high cycle fatigue
applications (see Specification A877/A877M). This wire shall be provided either in the annealed and cold-drawn or quench and
tempered condition as specified by the purchaser.
1.2 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each
system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the
two systems may result in non-conformance with the standard.
1.2.1 Within the text, the inch-pound units are shown in brackets.
1.3 This international standard was developed in accordance with internationally recognized principles on standardization
established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued
by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
2. Referenced Documents
2.1 ASTM Standards:
A370 Test Methods and Definitions for Mechanical Testing of Steel Products
A510/A510M Specification for General Requirements for Wire Rods and Coarse Round Wire, Carbon Steel, and Alloy Steel
A700 Guide for Packaging, Marking, and Loading Methods for Steel Products for Shipment
A751 Test Methods, Practices, and Terminology for Chemical Analysis of Steel Products
A877/A877M Specification for Steel Wire, Chromium-Silicon Alloys, Chrome-Silicon-Vanadium Alloy Valve Spring Quality
A941 Terminology Relating to Steel, Stainless Steel, Related Alloys, and Ferroalloys
A1000/A1000M Specification for Steel Wire, Carbon and Alloy Specialty Spring Quality
E8/E8M Test Methods for Tension Testing of Metallic Materials
E29 Practice for Using Significant Digits in Test Data to Determine Conformance with Specifications
3. Terminology
3.1 Definitions:
3.1.1 For definitions of terms used in this specification, see Terminology A941.
3.2 Definitions of Terms Specific to This Standard:
3.2.1 equivalent round diameter, n—diameter of a round wire having equivalent cross sectional area to a given shaped wire.
3.2.2 round wire, n—wire having a circular cross section.
3.2.3 shape factor, n—this value is used to obtain cross sectional area for shaped wires when multiplied by measured width and
thickness.
3.2.4 shaped wire, n—wire having a non-circular cross section.
This specification is under the jurisdiction of ASTM Committee A01 on Steel, Stainless Steel and Related Alloys and is the direct responsibility of Subcommittee A01.03
on Steel Rod and Wire.
Current edition approved Nov. 1, 2015Sept. 1, 2018. Published November 2015September 2018. Originally approved in 1956. Last previous edition approved in 20102015
as A401/A401M – 10.A401/A401M – 15. DOI: 10.1520/A0401_A0401M-15.10.1520/A0401_A0401M-18.
For referenced ASTM standards, visit the ASTM website, www.astm.org, or contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM Standards
volume information, refer to the standard’s Document Summary page on the ASTM website.
*A Summary of Changes section appears at the end of this standard
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
A401/A401M − 18
4. Ordering Information
4.1 It shall be the responsibility of the purchaser to specify all requirements that are necessary for material under this
specification. Such requirements may include, but are not limited to, the following:
4.1.1 Quantity (mass),
4.1.2 Name of material (chromium-silicon alloy steel wire),
4.1.3 Dimensions (Table 1 and Section 9),
4.1.4 Condition (Section 7), and
4.1.5 ASTM designation and year of issue.
4.2 It The purchaser shall be the responsibility of the purchaser to specify all requirements that are necessary for material under
this specification. Such requirements may include, but are not limited to, the following:have the option to specify additional
requirements, including but not limited to:
3.1.1 Quantity (mass),
3.1.2 Name of material (chromium-silicon alloy steel wire),
4.2.1 Dimensions Requirements for certifications, heat analysis or test reports (Table 16.2 and Section 814),
3.1.4 Condition (Section 6),
3.1.5 Packaging (Section 14),
3.1.6 Heat analysis report, if requested (5.2),
4.2.2 Certification or test report, or both, if specified Special packing, marking, and loading requirements (Section 1315), and
4.2.3 ASTM designation and year of issue. Other special requirements, if any.
NOTE 1—A typical ordering description is as follows: 20 000-kg, quench and tempered chromium-silicon alloy steel wire, size 6.00 mm in 150 kg coils
to ASTM A401/A401M dated ____, or for inch-pound units, 40 000-lb quench and tempered chromium-silicon alloy steel spring wire, size 0.250 in. in
350-lb coils to ASTM A401/A401M dated ____.
5. Materials and Manufacture
5.1 The steel may be made by any commercially accepted steel making process. The steel may be either ingot cast or strand
cast.
5.2 The finished wire shall be free from detrimental pipe and undue segregation.
6. Chemical Composition
6.1 The steel shall conform to the requirements of Grade 9254 for chemical composition specified in Table 2.
6.2 Heat Analysis—Each heat of steel shall be analyzed by the manufacturer to determine the percentage of elements prescribed
in Table 2. This analysis shall be made from a test specimen preferably taken during the pouring of the heat. When requested, this
shall be reported to the purchaser and shall conform to the requirements of Table 2.
6.3 Product Analysis—An analysis may be made by the purchaser from finished wire representing each heat of steel. The
chemical composition thus determined, as to elements required or restricted, shall conform to the product analysis requirements
in Table 4 of Specification A510/A510M.
6.4 For referee purposes, Test Methods, Practices, and Terminology A751 shall be used.
7. Mechanical Properties
7.1 Annealed and Cold Drawn—When purchased in the annealed and cold-drawn condition, the wire shall have been given a
sufficient amount of cold working to meet the purchaser’s coiling requirements and shall be in a suitable condition to respond
properly to heat treatment. In special cases the hardness or tensile strength, if desired, shall be stated in the purchase order.
7.2 Quench and Tempered—When purchased in the quench and tempered condition, the tensile strength and minimum percent
reduction of area, sizes 2.50 mm [0.098 in.] and coarser, of the wire area shall conform to the requirements prescribed in Table
1. Tensile strength of shaped and flat rolled wires shall conform to this table based on the conversion to equivalent round
dimensions. Percent reduction of area is not applicable to shaped and flat rolled wires.
NOTE 2—Any specimen breaking in the grips shall be discarded and a new specimen tested if the specified mechanical properties are not achieved.
NOTE 3—Equivalent round definition: The cross sectional area of non-round wires converted to the round wire diameter.
7.2.1 Number of Tests—One test specimen shall be taken for each ten coils, or fraction thereof, in a lot. Each heat in a given
lot shall be tested.
7.2.2 Location of Tests—Test specimens It shall be taken permissible to take test specimens from either end of the coil.
7.2.3 Test Method—The tension test shall be made in accordance with Test Methods and Definitions A370. For shaped wires,
cross sectional area shall be calculated either by using the procedure in Test Methods E8/E8M for uniform but nonsymmetrical
cross-sections, or by measuring width and thickness and multiplying by a shape factor. Reduction of area for shaped wires shall
be calculated by using this shape factor. Measure the maximum and minimum dimension on the necked down section and multiply
by the shape factor to estimate the cross sectional area for use in the standard reduction of area calculation.
A401/A401M − 18
A
TABLE 1 Tensile Requirements
SI Units
B
Reduction of
Diameter,
MPa, min MPa, max
mm Area, min, %
SI Units
Reduction of
B
Diameter, mm MPa, min MPa, max
C,D
Area, min, %
C
0.80 2080 2260
0.80 2080 2260 . . .
C
0.90 2070 2250
0.90 2070 2250 . . .
C
1.00 2060 2240
1.00 2060 2240 . . .
C
1.10 2040 2220
1.10 2040 2220 . . .
C
1.20 2020 2200
1.20 2020 2200 . . .
C
1.40 2000 2180
1.40 2000 2180 . . .
C
1.60 1980 2160
1.60 1980 2160 . . .
C
1.80 1960 2140
1.80 1960 2140 . . .
C
2.00 1940 2120
2.00 1940 2120 . . .
C
2.20 1920 2100
2.20 1920 2100 . . .
2.50 1900 2080 45
2.50 1900 2080 45
2.80 1880 2060 45
2.80 1880 2060 45
3.00 1860 2040 45
3.00 1860 2040 45
3.50 1840 2020 40
3.50 1840 2020 40
4.00 1820 2000 40
4.00 1820 2000 40
4.50 1800 1980 40
4.50 1800 1980 40
5.00 1780 1960 40
5.00 1780 1960 40
5.50 1760 1940 40
5.50 1760 1940 40
6.00 1740 1920 40
6.00 1740 1920 40
6.50 1720 1900 40
6.50 1720 1900 40
7.00 1700 1880 40
7.00 1700 1880 40
8.00 1680 1860 40
8.00 1680 1860 40
9.00 1660 1840 40
9.00 1660 1840 40
10.00 1640 1820 40
11.00 1620 1800 35
12.0 1600 1780 35
12.0 1600 1780 35
13.0 1580 1760 30
13.0 1580 1760 30
14.0 1570 1750 30
14.0 1570 1750 30
15.0 1560 1740 30
15.0 1560 1740 30
16.0 1550 1730 30
16.0 1550 1730 30
17.0 1540 1720 30
17.0 1540 1720 30
18.0 1530 1710 30
18.0 1530 1710 30
Inch-Pound Units
Diameter, Reduction of
ksi, min ksi, max
C,D
in. Area, min, %
A401/A401M − 18
SI Units
B
Reduction of
Diameter,
MPa, min MPa, max
mm Area, min, %
C
0.032 300 325
0.032 300 325 . . .
C
0.041 298 323
0.041 298 323 . . .
C
0.054 292 317
0.054 292 317 . . .
C
0.062 290 315
0.062 290 315 . . .
C
0.080 285 310
0.080 285 310 . . .
0.092 280 305 45
0.120 275 300 45
0.135 270 295 40
0.162 265 290 40
0.177 260 285 40
0.192 260 283 40
0.219 255 278 40
0.250 250 275 40
0.312 245 270 40
0.375 240 265 40
0.438 235 260 35
0.500 230 255 35
0.562 228 253 30
0.625 226 251 30
0.687 224 249 30
A
Tensile strength values for intermediate diameters mayshall be interpolated.
B
Preferred sizes. For a complete list, refer to ANSI B32.4.
C
The reduction of area test is not applicable to wire under 2.34 mm [0.092 in.] in
diameter.
For intermediate wire diameters, the reduction of
...

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