Standard Test Method for Acid and Mortar Resistance of Factory-Applied Clear Coatings on Extruded Aluminum Products

SIGNIFICANCE AND USE
4.1 This test method will provide differentiation between types of coatings for acid and motor resistance providing the coating is applied in a uniform continuous film with a specified film thickness.
SCOPE
1.1 This test method covers the evaluation of the mortar and acid resistance of clear protective coating factory applied to extruded aluminum substrates.  
1.2 The values stated in SI units are to be regarded as the standard. The values given in parentheses are for information only.  
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

General Information

Status
Published
Publication Date
31-May-2023

Relations

Effective Date
01-Dec-2017
Effective Date
01-Nov-2012
Effective Date
01-Jun-2011
Effective Date
01-Jun-2007
Effective Date
01-Jan-2006
Effective Date
01-May-2005
Effective Date
01-Feb-2004
Effective Date
01-Jan-2001
Effective Date
01-Jan-2001
Effective Date
10-Nov-1997

Overview

ASTM D3260-01(2023), titled Standard Test Method for Acid and Mortar Resistance of Factory-Applied Clear Coatings on Extruded Aluminum Products, defines procedures for evaluating the durability of clear protective coatings on extruded aluminum substrates. This standard focuses on determining the acid and mortar resistance of coatings, when applied as uniform, continuous films with specified film thickness. Developed by ASTM International, the method ensures consistency and reliability in coating evaluation, supporting industries in achieving optimal corrosion resistance and product longevity.

Key Topics

  • Acid Resistance Testing
    Assesses the ability of clear coatings on extruded aluminum to withstand exposure to acidic solutions, specifically a standardized hydrochloric acid bath.

  • Mortar Resistance Evaluation
    Determines how coatings resist attack from building mortar, simulating real-world conditions that may affect aluminum products during construction.

  • Standardized Test Panels and Preparation
    Panels made from aluminum alloy 6063-T5 are used to provide uniformity. Panel cleaning, neutralization, and coating application follow strict protocols to ensure accurate results.

  • Coating Film Thickness
    The method requires the application of coatings in continuous films of specified dry thickness to allow comparison of different products and finishes.

  • Visual Inspection
    After exposure to acid or mortar, panels are inspected for signs of coating failure such as blistering, peeling, discoloration, or substrate corrosion.

  • Safety and Environmental Responsibility
    The standard emphasizes the importance of user responsibility for safety, health, and environmental practices during testing procedures.

Applications

The ASTM D3260-01(2023) test method is essential in areas where extruded aluminum parts are factory-coated with clear protective finishes. Typical application fields include:

  • Architectural Aluminum Products
    Ensuring the durability and resistance of window frames, doors, curtain wall components, and decorative trims used in buildings and facades.

  • Manufacturing and Construction
    Assisting manufacturers in quality control of aluminum extrusions destined for infrastructure, commercial, and residential projects.

  • Product Development & Specification
    Supporting R&D and procurement by allowing objective comparison and selection of coating systems with proven resistance to acid and mortar exposure.

  • Regulatory and Warranty Requirements
    Serving as an accepted reference for compliance with project specifications, regulatory frameworks, and warranty conditions for coated aluminum products.

Related Standards

Several key ASTM documents and international guidelines are referenced or relevant when applying ASTM D3260-01(2023):

  • ASTM C207 - Specification for Hydrated Lime for Masonry Purposes.
  • ASTM D823 - Practices for Producing Films of Uniform Thickness of Paint, Coatings and Related Products on Test Panels.
  • World Trade Organization TBT Principles - Ensures alignment with internationally recognized standardization principles.

Using ASTM D3260-01(2023) as part of a robust coatings evaluation program helps manufacturers deliver high-quality, corrosion-resistant extruded aluminum products that perform reliably in demanding environments. For further information and official documentation, refer to the ASTM International website.

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ASTM D3260-01(2023) - Standard Test Method for Acid and Mortar Resistance of Factory-Applied Clear Coatings on Extruded Aluminum Products

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Frequently Asked Questions

ASTM D3260-01(2023) is a standard published by ASTM International. Its full title is "Standard Test Method for Acid and Mortar Resistance of Factory-Applied Clear Coatings on Extruded Aluminum Products". This standard covers: SIGNIFICANCE AND USE 4.1 This test method will provide differentiation between types of coatings for acid and motor resistance providing the coating is applied in a uniform continuous film with a specified film thickness. SCOPE 1.1 This test method covers the evaluation of the mortar and acid resistance of clear protective coating factory applied to extruded aluminum substrates. 1.2 The values stated in SI units are to be regarded as the standard. The values given in parentheses are for information only. 1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. 1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

SIGNIFICANCE AND USE 4.1 This test method will provide differentiation between types of coatings for acid and motor resistance providing the coating is applied in a uniform continuous film with a specified film thickness. SCOPE 1.1 This test method covers the evaluation of the mortar and acid resistance of clear protective coating factory applied to extruded aluminum substrates. 1.2 The values stated in SI units are to be regarded as the standard. The values given in parentheses are for information only. 1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. 1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

ASTM D3260-01(2023) is classified under the following ICS (International Classification for Standards) categories: 87.020 - Paint coating processes. The ICS classification helps identify the subject area and facilitates finding related standards.

ASTM D3260-01(2023) has the following relationships with other standards: It is inter standard links to ASTM D823-17, ASTM D823-95(2012), ASTM C207-06(2011), ASTM D823-95(2007), ASTM C207-06, ASTM C207-05, ASTM C207-04, ASTM D823-95(2001), ASTM D823-95, ASTM C207-91(1997). Understanding these relationships helps ensure you are using the most current and applicable version of the standard.

ASTM D3260-01(2023) is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.

Standards Content (Sample)


This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
Designation: D3260 − 01 (Reapproved 2023)
Standard Test Method for
Acid and Mortar Resistance of Factory-Applied Clear
Coatings on Extruded Aluminum Products
This standard is issued under the fixed designation D3260; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope 4. Significance and Use
4.1 This test method will provide differentiation between
1.1 This test method covers the evaluation of the mortar and
types of coatings for acid and motor resistance providing the
acid resistance of clear protective coating factory applied to
coating is applied in a uniform continuous film with a specified
extruded aluminum substrates.
film thickness.
1.2 The values stated in SI units are to be regarded as the
standard. The values given in parentheses are for information
5. Reagents
only.
5.1 Acid—Ten volume percent solution of commercial grade
1.3 This standard does not purport to address all of the
hydrochloric acid (31.4 % to 31.8 % HCl, 20°Bé) in distilled
safety concerns, if any, associated with its use. It is the
water.
responsibility of the user of this standard to establish appro-
5.2 Cleaning Solution—An alkaline cleaner in the concen-
priate safety, health, and environmental practices and deter-
tration recommended by the manufacturer, usually 45 g ⁄L to 60
mine the applicability of regulatory limitations prior to use.
g/L (6 oz ⁄gal to 8 oz/gal) of water. The pH of the solution
1.4 This international standard was developed in accor-
should be between 11.4 and 12.2.
dance with internationally recognized principles on standard-
ization established in the Decision on Principles for the 5.3 Lime—Building lime complying with Specification
C207.
Development of International Standards, Guides and Recom-
mendations issued by the World Trade Organization Technical
5.4 Neutralizing Solution—Prepare from a stable free-
Barriers to Trade (TBT) Committee.
flowing, granular material having a chromate base as recom-
mended by the supplier, usually at a concentration of 90 g ⁄L to
2. Referenced Documents
120 g/L (12 oz ⁄gal to 16 oz/gal) of water.
2.1 ASTM Standards:
5.5 Sand—Dry sand capable of passing through a 10-mesh
C207 Specification for Hydrated Lime for Masonry Pur-
wire screen.
poses
D823 Practices for Producing Films of Uniform Thickness
6. Test Panels
of Paint, Coatings and Related Products on Test Panels
6.1 Panels of extruded aluminum alloy No. 6063-T5 with
dimensions 150 mm by 75 mm by 6.3 mm (6 in. by 3 in. by ⁄4
3. Summary of Test Method
in.) shall be used for the test.
3.1 Panels that have been buffed, cleaned, neutralized, and
coated with the material being evaluated are exposed to freshly 7. Procedure
prepared mortar and to a hydrochloric acid solution.
7.1 Preparation of Test Panels:
7.1.1 Buff the aluminum panels and remove the buffing
compound with an organic solvent.
This test method is under the jurisdiction of ASTM Committee D01 on Paint 7.1.2 Immerse the panels in cleaning solution (5.2) for 1 h at
and Related Coatings, Materials, and Applications and is the direct responsibility of
a temperature of 93 °C (200 °F).
Subcommittee D01.55 on Factory Applied Coatings on Preformed Products.
7.1.3 Rinse the panels in tap water having a pH of 6.5 to 7.5
Current edition approved June 1, 2023. Published June 2023. Originally
until the surface is free of water break. Use reagent water for
approved in 1982. Last previous edition approved in 2017 as D3260 – 01 (2017).
DOI: 10.1520/D3260-01R23.
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
Standards volume information, refer to the standard’s Document Summary page on Diversey No. 808 has been found satisfactory for this purpose.
the ASTM website. Diversey No. 814 has been found satisfactory for this purpose.
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