Standard Test Method for Real Density of Calcined Petroleum Coke by Helium Pycnometer

SIGNIFICANCE AND USE
5.1 The real density of calcined petroleum coke directly influences the physical and chemical properties of the manufactured carbon and graphite artifacts for which it is used. Density, therefore, is a major quality specification of calcined petroleum coke and is used as a control in coke calcination.
SCOPE
1.1 This test method covers the determination of the real density (RD) of calcined petroleum coke. Real density, by definition is obtained when the particle size of the specimen is smaller than 75 µm (U.S. No. 200 Sieve).  
1.2 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.  
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

General Information

Status
Published
Publication Date
31-Dec-2020

Relations

Effective Date
01-Dec-2019
Effective Date
01-Jun-2016
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01-Jun-2015
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01-Oct-2013
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01-May-2013
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01-Nov-2011
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01-May-2011
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01-May-2009
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15-Oct-2008
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15-Oct-2008
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15-Oct-2008
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01-Oct-2008
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01-Jul-2006
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01-Nov-2005
Effective Date
01-Nov-2004

Overview

ASTM D2638-21 - Standard Test Method for Real Density of Calcined Petroleum Coke by Helium Pycnometer - is an internationally recognized test method developed by ASTM International. This standard specifies a procedure to determine the real density (RD) of calcined petroleum coke, a crucial parameter that directly affects the physical and chemical characteristics of carbon and graphite products manufactured using this material. The measurement uses a helium pycnometer and is applicable to samples reduced to a particle size smaller than 75 µm.

Real density serves as a key quality and control specification in petroleum coke calcination processes and plays an important role in standardizing the raw material properties for downstream applications.


Key Topics

  • Real Density Determination: The standard outlines the method for obtaining the real density of calcined petroleum coke by measuring the mass of a finely ground, dried sample and the helium displacement volume using a helium pycnometer.
  • Sample Preparation: Emphasizes proper procedures for sampling, dedusting (removal of oil or dedusting material), and grinding petroleum coke to under 75 µm to ensure consistent and accurate measurement results.
  • Precision and Repeatability: Describes the repeatability and reproducibility of the test, highlighting that repeatability does not exceed 0.005 g/cm³ and reproducibility does not exceed 0.013 g/cm³ under controlled conditions.
  • Compliance and Safety: Clarifies that users must observe appropriate health, safety, and environmental practices and determine if there are regulatory requirements or limitations.
  • SI Units: Only SI units are used and recognized as standard within the document.

Applications

The ASTM D2638-21 standard is widely used in industries and laboratories that:

  • Manufacture Carbon and Graphite Artifacts: Real density impacts the strength, conductivity, and reactivity of the final products such as electrodes and specialty graphite components.
  • Quality Control During Coke Calcination: Petroleum refiners and carbon product manufacturers use this method as a control point to ensure material consistency.
  • R&D and Compliance Testing: Supports product development, qualification, and routine testing of raw materials for both end users and suppliers.
  • Laboratory Analysis: Provides a unified approach for interlaboratory comparisons and proficiency testing involving real density measurement.
  • Material Certification: Used in providing certificates of analysis and meeting customer or regulatory requirements.

The reliable determination of real density allows manufacturers and users to optimize raw material selection for downstream performance, improve product quality, and uphold industry benchmarks.


Related Standards

The following ASTM standards are commonly referenced alongside ASTM D2638-21:

  • ASTM D4930: Test Method for Dust Control Material on Calcined Petroleum Coke
  • ASTM D4292: Test Method for Determination of Vibrated Bulk Density of Calcined Petroleum Coke
  • ASTM D4057: Practice for Manual Sampling of Petroleum and Petroleum Products
  • ASTM D6970: Practice for Collection of Gross Sample of Calcined Petroleum Coke Samples for Analysis
  • ASTM E11: Specification for Woven Wire Test Sieve Cloth and Test Sieves
  • ASTM E691: Practice for Conducting an Interlaboratory Study to Determine the Precision of a Test Method

These standards provide guidance for associated sampling, analysis, and quality control practices crucial for petroleum coke and related petrochemical testing.


Keywords: ASTM D2638, calcined petroleum coke, real density, helium pycnometer, coke calcination, carbon artifacts, graphite manufacturing, petroleum product testing.

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Frequently Asked Questions

ASTM D2638-21 is a standard published by ASTM International. Its full title is "Standard Test Method for Real Density of Calcined Petroleum Coke by Helium Pycnometer". This standard covers: SIGNIFICANCE AND USE 5.1 The real density of calcined petroleum coke directly influences the physical and chemical properties of the manufactured carbon and graphite artifacts for which it is used. Density, therefore, is a major quality specification of calcined petroleum coke and is used as a control in coke calcination. SCOPE 1.1 This test method covers the determination of the real density (RD) of calcined petroleum coke. Real density, by definition is obtained when the particle size of the specimen is smaller than 75 µm (U.S. No. 200 Sieve). 1.2 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard. 1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. 1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

SIGNIFICANCE AND USE 5.1 The real density of calcined petroleum coke directly influences the physical and chemical properties of the manufactured carbon and graphite artifacts for which it is used. Density, therefore, is a major quality specification of calcined petroleum coke and is used as a control in coke calcination. SCOPE 1.1 This test method covers the determination of the real density (RD) of calcined petroleum coke. Real density, by definition is obtained when the particle size of the specimen is smaller than 75 µm (U.S. No. 200 Sieve). 1.2 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard. 1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. 1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

ASTM D2638-21 is classified under the following ICS (International Classification for Standards) categories: 75.160.10 - Solid fuels. The ICS classification helps identify the subject area and facilitates finding related standards.

ASTM D2638-21 has the following relationships with other standards: It is inter standard links to ASTM D6970-03(2019), ASTM D6969-16, ASTM D6969-15, ASTM E11-13, ASTM E691-13, ASTM E691-11, ASTM D4930-06(2011), ASTM E11-09e1, ASTM D6969-03(2008), ASTM D6970-03(2013)e1, ASTM D6970-03(2008), ASTM E691-08, ASTM D4930-06, ASTM E691-05, ASTM D4930-94(2004)e1. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.

ASTM D2638-21 is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.

Standards Content (Sample)


This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
Designation: D2638 − 21
Standard Test Method for
Real Density of Calcined Petroleum Coke by Helium
Pycnometer
This standard is issued under the fixed designation D2638; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope* 3. Terminology
1.1 This test method covers the determination of the real 3.1 Definitions:
density (RD) of calcined petroleum coke. Real density, by 3.1.1 calcined petroleum coke, n—petroleum coke that has
definition is obtained when the particle size of the specimen is been thermally treated to drive off the volatile matter and to
smaller than 75 µm (U.S. No. 200 Sieve). develop crystalline structure.
3.1.2 petroleum coke, n—a solid, carbonaceous residue
1.2 The values stated in SI units are to be regarded as
produced by thermal decomposition of heavy petroleum frac-
standard. No other units of measurement are included in this
tions or cracked stocks, or both.
standard.
1.3 This standard does not purport to address all of the 3.2 Definitions of Terms Specific to This Standard:
safety concerns, if any, associated with its use. It is the 3.2.1 dedusting material, n—See Test Method D4930.
responsibility of the user of this standard to establish appro-
3.2.2 real density, n—(RD) (also be referred to as true
priate safety, health, and environmental practices and deter-
specific gravity). The mass divided by the volume occupied by
mine the applicability of regulatory limitations prior to use.
thematerialexcludingporesandvoids.Itisrequired,therefore,
1.4 This international standard was developed in accor-
that voids in the coke be eliminated and that pores in the
dance with internationally recognized principles on standard-
materialbefilledbythefluidbeingdisplaced.Thisrequirement
ization established in the Decision on Principles for the
ismetforthepurposesofthistestmethodbyreducingthecoke
Development of International Standards, Guides and Recom-
particles to a size smaller than 75 µm.
mendations issued by the World Trade Organization Technical
3.2.2.1 Discussion—The density of particles larger than
Barriers to Trade (TBT) Committee.
75 µm up to the largest that can be put into the helium
pycnometer can also be determined, but must be designated as
2. Referenced Documents
particle density (PD). The precision data obtained for RD may
2.1 ASTM Standards:
not be applicable to PD.
D4930 Test Method for Dust Control Material on Calcined
Petroleum Coke 4. Summary of Test Method
D6969 Practice for Preparation of Calcined Petroleum Coke
4.1 A representative sample of calcined petroleum coke is
Samples for Analysis
dried and ground to pass a 75 µm (200-mesh) screen.The mass
D6970 Practice for Collection of Calcined Petroleum Coke
of the sample is determined directly and the volume derived by
Samples for Analysis
the volume of helium displaced when the sample is introduced
E11 Specification for Woven Wire Test Sieve Cloth and Test
into a helium pycnometer. The ratio of the mass of the sample
Sieves
to the volume is reported as the real density.
E691 Practice for Conducting an Interlaboratory Study to
Determine the Precision of a Test Method
5. Significance and Use
5.1 The real density of calcined petroleum coke directly
1 influences the physical and chemical properties of the manu-
This test method is under the jurisdiction of ASTM Committee D02 on
Petroleum Products, Liquid Fuels, and Lubricants and is the direct responsibility of factured carbon and graphite artifacts for which it is used.
SubcommitteeD02.05onPropertiesofFuels,PetroleumCokeandCarbonMaterial.
Density, therefore, is a major quality specification of calcined
Current edition approved Jan. 1, 2021. Published January 2021. Originally
petroleum coke and is used as a control in coke calcination.
ɛ1
approved in 1991. Last previous edition approved in 2015 as D2638 – 10 (2015) .
DOI: 10.1520/D2638-21.
For referenced ASTM standards, visit the ASTM website, www.astm.org, or 6. Interferences
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
6.1 Oil or other dedust material sprayed on calcined petro-
Standards volume information, refer to the standard’s Document Summary page on
the ASTM website. leum coke to control dust will interfere with the determination
*A Summary of Changes section appears at the end of this standard
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
D2638 − 21
of real density so the oil must be removed before reducing the absolute pressures in each chamber prior to connection and the
sample to 75 µm. Refer to Test Method D4930 for dedust oil final pressure after the chambers have been connected.
removal.
10.5 Record the final sample volume or density when the
pycnometer has reached equilibrium.
7. Apparatus
NOTE 2—This is a generic procedure which describes the basic steps
7.1 Analytical Balance, accurate to 60.1 mg.
involved to obtain a final result. For further specific details, the manufac-
turers’ operating instructions are to be reviewed.
7.2 Desiccator.
7.3 Drying Oven, preferably a vacuum oven, for tempera-
11. Calculation
ture to 120 °C.
11.1 Determine the real density of the sample in g/cm from
7.4 Helium Pycnometer:
Eq 1.
7.5 Jaw Crusher and Roll Crusher—Other style crushers
Density 5 M/V (1)
which allow control over particle size without contamination
where:
are acceptable.
M = mass of sample in g, and
7.6 Rifflers, with hoppers and closures.
V = volume of helium displace
...


This document is not an ASTM standard and is intended only to provide the user of an ASTM standard an indication of what changes have been made to the previous version. Because
it may not be technically possible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current version
of the standard as published by ASTM is to be considered the official document.
´1
Designation: D2638 − 10 (Reapproved 2015) D2638 − 21
Standard Test Method for
Real Density of Calcined Petroleum Coke by Helium
Pycnometer
This standard is issued under the fixed designation D2638; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
ε NOTE—Editorial changes were made throughout in December 2015.
1. Scope Scope*
1.1 This test method covers the determination of the real density (RD) of calcined petroleum coke. Real density, by definition is
obtained when the particle size of the specimen is smaller than 75 μm (U.S. No. 200 Sieve).
1.2 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility
of the user of this standard to establish appropriate safety safety, health, and healthenvironmental practices and determine the
applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization
established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued
by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
2. Referenced Documents
2.1 ASTM Standards:
D346D4930 Practice for Collection and Preparation of Coke Samples for Laboratory AnalysisTest Method for Dust Control
Material on Calcined Petroleum Coke
D2013D6969 Practice for Preparing Coal Preparation of Calcined Petroleum Coke Samples for Analysis
D2234/D2234MD6970 Practice for Collection of a Gross Sample of CoalCalcined Petroleum Coke Samples for Analysis
D4057 Practice for Manual Sampling of Petroleum and Petroleum Products
D4292 Test Method for Determination of Vibrated Bulk Density of Calcined Petroleum Coke
D4930 Test Method for Dust Control Material on Calcined Petroleum Coke
E11 Specification for Woven Wire Test Sieve Cloth and Test Sieves
E691 Practice for Conducting an Interlaboratory Study to Determine the Precision of a Test Method
3. Terminology
3.1 Definitions:
This test method is under the jurisdiction of ASTM Committee D02 on Petroleum Products, Liquid Fuels, and Lubricants and is the direct responsibility of Subcommittee
D02.05 on Properties of Fuels, Petroleum Coke and Carbon Material.
Current edition approved Oct. 1, 2015Jan. 1, 2021. Published December 2015January 2021. Originally approved in 1991. Last previous edition approved in 20102015 as
ɛ1
D2638 – 10.D2638 – 10 (2015) . DOI: 10.1520/D2638-10R15E01. 10.1520/D2638-21.
For referenced ASTM standards, visit the ASTM website, www.astm.org, or contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM Standards
volume information, refer to the standard’s Document Summary page on the ASTM website.
*A Summary of Changes section appears at the end of this standard
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
D2638 − 21
3.1.1 calcined petroleum coke, n—petroleum coke that has been thermally treated to drive off the volatile matter and to develop
crystalline structure.
3.1.2 petroleum coke, n—a solid, carbonaceous residue produced by thermal decomposition of heavy petroleum fractions or
cracked stocks, or both.
3.2 Definitions of Terms Specific to This Standard:
3.2.1 bulk density, n—the mass of the particles divided by the volume they occupy which includes the space between the particles.
Refer to Test Method D4292 for bulk density procedures.
3.2.1 dedusting material, n—See Test Method D4930.
3.2.2 real density, n—(RD) (also be referred to as true specific gravity). The mass divided by the volume occupied by the material
excluding pores and voids. It is required, therefore, that voids in the coke be eliminated and that pores in the material be filled by
the fluid being displaced. This requirement is met for the purposes of this test method by reducing the coke particles to a size
smaller than 75 μm.
3.2.2.1 Discussion—
The density of particles larger than 75 μm up to the largest that can be put into the helium pycnometer can also be determined,
but must be designated as particle density (PD). The precision data obtained for RD may not be applicable to PD.
4. Summary of Test Method
4.1 A representative sample of calcined petroleum coke is dried and ground to pass a 75 μm (200-mesh) screen. The mass of the
sample is determined directly and the volume derived by the volume of helium displaced when the sample is introduced into a
helium pycnometer. The ratio of the mass of the sample to the volume is reported as the real density.
5. Significance and Use
5.1 The real density of calcined petroleum coke directly influences the physical and chemical properties of the manufactured
carbon and graphite artifacts for which it is used. Density, therefore, is a major quality specification of calcined petroleum coke
and is used as a control in coke calcination.
6. Interferences
6.1 Oil or other dedust material sprayed on calcined petroleum coke to control dust will interfere with the determination of real
density so the oil must be removed before reducing the sample to 75 μm. Refer to Test Method D4930 for dedust oil removal.
7. Apparatus
7.1 Analytical Balance, accurate to 60.1 mg.
7.2 Desiccator.
7.3 Drying Oven, preferably a vacuum oven, for temperature to 120 °C.
7.4 Helium Pycnometer:
7.5 Jaw Crusher and Roll Crusher—Other style crushers which allow control over particle size without contamination are
acceptable.
7.6 Rifflers, with hoppers and closures.
7.7 Wire Sieve, 75 μm (U.S. No. 200 mesh), meeting Specification E11.
D2638 − 21
8. Reagents and Materials
8.1 Helium, 99.9 %.
9. Sample Preparation
9.1 For recomme
...

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