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ASTM G46-21

(Guide)

Standard Guide for Examination and Evaluation of Pitting Corrosion

Standard Guide for Examination and Evaluation of Pitting Corrosion

SIGNIFICANCE AND USE
4.1 It is important to be able to determine the extent of pitting, either in a service application in which it is necessary to predict the remaining life in a metal structure, or in laboratory test programs that are used to select the most pitting-resistant materials for service. The purpose of the study is crucial in determining the appropriate examination and evaluation steps.  
4.2 Some typical purposes of laboratory tests include, but are not limited to, evaluating performance of alloys, determining whether an alloy is resistant to the environment, evaluating how environmental conditions including corrosion inhibitor affect or prevent pitting, and evaluating whether a lot of metal is sufficiently resistant for its use in a particular application or environment.  
4.3 Some typical purposes of field studies include, but are not limited to, determining if pits are likely to grow and cause leak or release of process fluid, and assisting a determination of whether to replace or repair damage from pits (remaining life assessment).
SCOPE
1.1 This guide covers the selection of procedures that can be used in the examination and evaluation of pitted metals. These procedures include both nondestructive and destructive approaches.  
1.2 The procedures covered in this guide include those that may be used in laboratory evaluations of corroded metal specimens and field examinations and inspections.  
1.3 The values stated in SI units are to be regarded as standard. The values given in parentheses after SI units are provided for information only and are not considered standard.  
1.3.1 Exception—In X1.2.1, mils per year (MPY) are regarded as standard for the target corrosion rate.  
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

General Information

Status
Published
Publication Date
31-Jul-2021
ICS
77.060 - Corrosion of metals
Technical Committee
G01 - Corrosion of Metals
Drafting Committee
G01.05 - Laboratory Corrosion Tests
Current Stage
Ref Project

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This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
Designation: G46 − 21
Standard Guide for
1
Examination and Evaluation of Pitting Corrosion
ThisstandardisissuedunderthefixeddesignationG46;thenumberimmediatelyfollowingthedesignationindicatestheyearoforiginal
adoptionor,inthecaseofrevision,theyearoflastrevision.Anumberinparenthesesindicatestheyearoflastreapproval.Asuperscript
epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope G16Guide for Applying Statistics to Analysis of Corrosion
Data
1.1 Thisguidecoverstheselectionofproceduresthatcanbe
G61Test Method for Conducting Cyclic Potentiodynamic
used in the examination and evaluation of pitted metals.These
Polarization Measurements for Localized Corrosion Sus-
procedures include both nondestructive and destructive ap-
ceptibility of Iron-, Nickel-, or Cobalt-Based Alloys
proaches.
G193Terminology and Acronyms Relating to Corrosion
1.2 The procedures covered in this guide include those that 3
2.2 ISO Standard:
may be used in laboratory evaluations of corroded metal
ISO 25178-604:2013(E)Geometrical product specifications
specimens and field examinations and inspections.
(GPS) — Surface texture: Areal — Part 604: Nominal
characteristics of non-contact (coherence scanning inter-
1.3 The values stated in SI units are to be regarded as
standard. The values given in parentheses after SI units are ferometry) instruments
4
2.3 NACE Standards:
providedforinformationonlyandarenotconsideredstandard.
1.3.1 Exception—In X1.2.1, mils per year (MPY) are re- NACE RP-01-73Collection and Identification of Corrosion
5
Products
garded as standard for the target corrosion rate.
NACESP0775Preparation,Installation,Analysis,andInter-
1.4 This standard does not purport to address all of the
pretation of Corrosion Coupons in Oilfield Operations
safety concerns, if any, associated with its use. It is the
responsibility of the user of this standard to establish appro-
3. Terminology
priate safety, health, and environmental practices and deter-
3.1 Terms and acronyms used in this guide are defined in
mine the applicability of regulatory limitations prior to use.
Terminology G193.
1.5 This international standard was developed in accor-
dance with internationally recognized principles on standard- 4. Significance and Use
ization established in the Decision on Principles for the
4.1 It is important to be able to determine the extent of
Development of International Standards, Guides and Recom-
pitting, either in a service application in which it is necessary
mendations issued by the World Trade Organization Technical
to predict the remaining life in a metal structure, or in
Barriers to Trade (TBT) Committee.
laboratory test programs that are used to select the most
pitting-resistantmaterialsforservice.Thepurposeofthestudy
2. Referenced Documents
is crucial in determining the appropriate examination and
2
evaluation steps.
2.1 ASTM Standards:
E3Guide for Preparation of Metallographic Specimens
4.2 Some typical purposes of laboratory tests include, but
G1Practice for Preparing, Cleaning, and Evaluating Corro-
are not limited to, evaluating performance of alloys, determin-
sion Test Specimens
ingwhetheranalloyisresistanttotheenvironment,evaluating
how environmental conditions including corrosion inhibitor
affect or prevent pitting, and evaluating whether a lot of metal
1
This guide is under the jurisdiction ofASTM Committee G01 on Corrosion of
is sufficiently resistant for its use in a particular application or
Metals and is the direct responsibility of Subcommittee G01.05 on Laboratory
environment.
Corrosion Tests.
Current edition approved Aug. 1, 2021. Published October 2021. Originally
3
approved in 1976. Last previous edition approved in 2018 as G46-94 (2018). DOI: Available from International Organization for Standardization (ISO), ISO
10.1520/G0046-21. Central Secretariat, Chemin de Blandonnet 8, CP 401, 1214 Vernier, Geneva,
2
For referenced ASTM standards, visit the ASTM website, www.astm.org, or Switzerland, https://www.iso.org.
4
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM AvailablefromAssociationforMaterialsProtectionandPerformance(AMPP),
Standards volume information, refer to the standard’s Document Summary page on 15835 Park Ten Pl., Houston, TX 77084, http://www.ampp.org.
5
the ASTM website.
Insert in Materials Protection and Performance,Vol 12, June 1973, p. 65.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
1

---------------------- Page: 1 ----------------------
G46−21
FIG. 1 Variations in Cross-Sectional Shape of Pits
4.3 Some typical purposes of field studies include, but are (20×) t
...

This document is not an ASTM standard and is intended only to provide the user of an ASTM standard an indication of what changes have been made to the previous version. Because
it may not be technically possible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current version
of the standard as published by ASTM is to be considered the official document.
Designation: G46 − 94 (Reapproved 2018) G46 − 21
Standard Guide for
1
Examination and Evaluation of Pitting Corrosion
This standard is issued under the fixed designation G46; the number immediately following the designation indicates the year of original
adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A superscript
epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope
1.1 This guide covers the selection of procedures that can be used in the identification and examination of pits and in the evaluation
of pitting (See Terminologyexamination and evaluation of pitted metals. These G15) corrosion to determine the extent of its
effect.procedures include both nondestructive and destructive approaches.
1.2 The procedures covered in this guide include those that may be used in laboratory evaluations of corroded metal specimens
and field examinations and inspections.
1.3 The values stated in SI units are to be regarded as standard. The values given in parentheses after SI units are provided for
information only and are not considered standard.
1.3.1 Exception—In X1.2.1, mils per year (MPY) are regarded as standard for the target corrosion rate.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility
of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of
regulatory limitations prior to use.
1.5 This international standard was developed in accordance with internationally recognized principles on standardization
established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued
by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
2. Referenced Documents
2
2.1 ASTM Standards:
E3 Guide for Preparation of Metallographic Specimens
G1 Practice for Preparing, Cleaning, and Evaluating Corrosion Test Specimens
3
G15 Terminology Relating to Corrosion and Corrosion Testing (Withdrawn 2010)
G16 Guide for Applying Statistics to Analysis of Corrosion Data
G61 Test Method for Conducting Cyclic Potentiodynamic Polarization Measurements for Localized Corrosion Susceptibility of
Iron-, Nickel-, or Cobalt-Based Alloys
G193 Terminology and Acronyms Relating to Corrosion
1
This guide is under the jurisdiction of ASTM Committee G01 on Corrosion of Metals and is the direct responsibility of Subcommittee G01.05 on Laboratory Corrosion
Tests.
Current edition approved Oct. 1, 2018Aug. 1, 2021. Published November 2018October 2021. Originally approved in 1976. Last previous edition approved in 20132018
as G46 – 94 (2013).G46-94 (2018). DOI: 10.1520/G0046-94R18.10.1520/G0046-21.
2
For referenced ASTM standards, visit the ASTM website, www.astm.org, or contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM Standards
volume information, refer to the standard’sstandard’s Document Summary page on the ASTM website.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
1

---------------------- Page: 1 ----------------------
G46 − 21
3
2.2 ISO Standard:
ISO 25178-604:2013(E) Geometrical product specifications (GPS) — Surface texture: Areal — Part 604: Nominal character-
istics of non-contact (coherence scanning interferometry) instruments
4
2.3 National Association of Corrosion Engineers Standard:NACE Standards:
5
NACE RP-01-73 Collection and Identification of Corrosion Products
NACE SP0775 Preparation, Installation, Analysis, and Interpretation of Corrosion Coupons in Oilfield Operations
3. Terminology
3.1 Terms and acronyms used in this guide are defined in Terminology G193.
4. Significance and Use
4.1 It is important to be able to determine the extent of pitting, either in a service application where in which it is necessary to
predict the remaining life in a metal structure, or in laboratory test programs that are used to select the most pitting-resistant
materials for service. The purpose of the study is crucial in determining the appropriate examination and evaluation steps.
4.2 Some typical purposes of laboratory tests include, but are not limited to, evaluating performance of alloys, determining
whether an alloy is resistant to the environment, evaluating how environmental conditions including corrosion inhibitor affect or
prevent pitting, and evaluating whether a lot of metal is sufficiently
...

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ASTM G35-23(Practice)
Standard Practice for Determining the Susceptibility of Stainless Steels and Related Nickel-Chromium-Iron Alloys to Stress-Corrosion Cracking in Polythionic Acids

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4.1 Polythionic acids are chemically described as H2SxO6, where x is usually 3, 4, or 5 (1)3 though can be more than 50 (2). These acid environments provide a way of evaluating the resistance of stainless steels and related alloys to intergranular stress corrosion cracking. Failure is accelerated by the presence of increasing amounts of intergranular precipitate. Results for the polythionic acid test have not been correlated exactly with those of intergranular corrosion tests (Test Methods G28). Also, this test may not be relevant to stress corrosion cracking in chlorides or caustic environments.  
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3.1 Moist air containing sulfur dioxide quickly produces easily visible corrosion on many metals in a form resembling that occurring in industrial environments. It is therefore a test medium well suited to detect pores or other sources of weakness in protective coatings and deficiencies in corrosion resistance associated with unsuitable alloy composition or treatments.  
3.2 The results obtained in the test should not be regarded as a general guide to the corrosion resistance of the tested materials in all environments where these materials may be used. Performance of different materials in the test should only be taken as a general guide to the relative corrosion resistance of these materials in moist SO2 service.
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FIG. 1 Typical Stressed U-bends  
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5.1 Autoclave tests are commonly used to evaluate the corrosion performance of metallic and non-metallic materials under simulated HP and HTHP service conditions. Examples of service environments in which HP and HTHP corrosion tests have been used include chemical processing, petroleum production and refining, food processing, pressurized cooling water, electric power systems, and aerospace propulsion.  
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SCOPE
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ASTM G37-98(2021)(Practice)
Standard Practice for Use of Mattsson's Solution of pH 7.2 to Evaluate the Stress-Corrosion Cracking Susceptibility of Copper-Zinc Alloys

SIGNIFICANCE AND USE
4.1 This test environment is believed to give an accelerated ranking of the relative or absolute degree of stress-corrosion cracking susceptibility for different brasses. It has been found to correlate well with the corresponding service ranking in environments that cause stress-corrosion cracking which is thought to be due to the combined presence of traces of moisture and ammonia vapor. The extent to which the accelerated ranking correlates with the ranking obtained after long-term exposure to environments containing corrodents other than ammonia is not at present known. Examples of such environments may be severe marine atmospheres (Cl−), severe industrial atmospheres (predominantly SO2), and super-heated ammonia-free steam.  
4.2 It is not possible at present to specify any particular time to failure (defined on the basis of any particular failure criteria) in pH 7.2 Mattsson’s solution that corresponds to a distinction between acceptable and unacceptable stress-corrosion behavior in brass alloys. Such particular correlations must be determined individually.  
4.3 Mattsson's solution of pH 7.2 may also cause stress independent general and intergranular corrosion of brasses to some extent. This leads to the possibility of confusing stress-corrosion failures with mechanical failures induced by corrosion-reduced net cross sections. This danger is particularly great with small cross section specimens, high applied stress levels, long exposure periods and stress-corrosion resistant alloys. Careful metallographic examination is recommended for correct diagnosis of the cause of failure. Alternatively, unstressed control specimens may be exposed to evaluate the extent to which stress independent corrosion degrades mechanical properties.
SCOPE
1.1 This practice covers the preparation and use of Mattsson’s solution of pH 7.2 as an accelerated stress-corrosion cracking test environment for brasses (copper-zinc base alloys). The variables (to the extent that these are known at present) that require control are described together with possible means for controlling and standardizing these variables.  
1.2 This practice is recommended only for brasses (copper-zinc base alloys). The use of this test environment is not recommended for other copper alloys since the results may be erroneous, providing completely misleading rankings. This is particularly true of alloys containing aluminum or nickel as deliberate alloying additions.  
1.3 This practice is intended primarily where the test objective is to determine the relative stress-corrosion cracking susceptibility of different brasses under the same or different stress conditions or to determine the absolute degree of stress corrosion cracking susceptibility, if any, of a particular brass or brass component under one or more specific stress conditions. Other legitimate test objectives for which this test solution may be used do, of course, exist. The tensile stresses present may be known or unknown, applied or residual. The practice may be applied to wrought brass products or components, brass castings, brass weldments, and so forth, and to all brasses. Strict environmental test conditions are stipulated for maximum assurance that apparent variations in stress-corrosion susceptibility are attributable to real variations in the material being tested or in the tensile stress level and not to environmental variations.  
1.4 This practice relates solely to the preparation and control of the test environment. No attempt is made to recommend surface preparation or finish, or both, as this may vary with the test objectives. Similarly, no attempt is made to recommend particular stress-corrosion test specimen configurations or methods of applying the stress. Test specimen configurations that may be used are referenced in Practice G30 and STP 425.2  
1.5 The values stated in SI units are to be regarded as standard. No other units of measurement are included ...

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ASTM G186-05(2021)(Test Method)
Standard Test Method for Determining Whether Gas-Leak-Detector Fluid Solutions Can Cause Stress Corrosion Cracking of Brass Alloys

SIGNIFICANCE AND USE
5.1 Brass components are routinely used in compressed gas service for valves, pressure regulators, connectors and many other components. Although soft brass is not susceptible to ammonia SCC, work-hardened brass is susceptible if its hardness exceeds about 54 HR 30T (55HRB) (Rockwell scale). Normal assembly of brass components should not induce sufficient work hardening to cause susceptibility to ammonia SCC. However, it is has been observed that over-tightening of the components will render them susceptible to SCC, and the problem becomes more severe in older components that have been tightened many times. In this test, the specimens are obtained in the hardened condition and are strained beyond the elastic limit to accelerate the tendency towards SCC.  
5.2 It is normal practice to use LDFs to check pressurized systems to assure that leaking is not occurring. LDFs are usually aqueous solutions containing surfactants that will form bubbles at the site of a leak. If the LDF contains ammonia or other agent that can cause SCC in brass, serious damage can occur to the system that will compromise its safety and integrity.  
5.3 It is important to test LDFs to assure that they do not cause SCC of brass and to assure that the use of these products does not compromise the integrity of the pressure containing system.  
5.4 It has been found that corrosion of brass is necessary before SCC can occur. The reason for this is that the corrosion process results in cupric and cuprous ions accumulating in the electrolyte. Therefore, adding copper metal and cuprous oxide (Cu2O) to the aqueous solution accelerates the SCC process if agents that cause SCC are present. However, adding these components to a solution that does not cause SCC will not make stressed brass crack.  
5.5 Repeated application of the solution to the specimen followed by a drying period causes the components in the solution to concentrate thereby further increasing the rate of cracking. This also simulates se...
SCOPE
1.1 This test method covers an accelerated test method for evaluating the tendency of gas leak detection fluids (LDFs) to cause stress corrosion cracking (SCC) of brass components in compressed gas service.  
1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.  
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

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ASTM G39-99(2021)(Practice)
Standard Practice for Preparation and Use of Bent-Beam Stress-Corrosion Test Specimens

SIGNIFICANCE AND USE
5.1 The bent-beam specimen is designed for determining the stress-corrosion behavior of alloy sheets and plates in a variety of environments. The bent-beam specimens are designed for testing at stress levels below the elastic limit of the alloy. For testing in the plastic range, U-bend specimens should be employed (see Practice G30). Although it is possible to stress bent-beam specimens into the plastic range, the stress level cannot be calculated for plastically-stressed three- and four-point loaded specimens as well as the double-beam specimens. Therefore, the use of bent-beam specimens in the plastic range is not recommended for general use.
SCOPE
1.1 This practice covers procedures for designing, preparing, and using bent-beam stress-corrosion specimens.  
1.2 Different specimen configurations are given for use with different product forms, such as sheet or plate. This practice is applicable to specimens of any metal that are stressed to levels less than the elastic limit of the material, and therefore, the applied stress can be accurately calculated or measured (see Note 1). Stress calculations by this practice are not applicable to plastically stressed specimens.  
Note 1: It is the nature of these practices that only the applied stress can be calculated. Since stress-corrosion cracking is a function of the total stress, for critical applications and proper interpretation of results, the residual stress (before applying external stress) or the total elastic stress (after applying external stress) should be determined by appropriate nondestructive methods, such as X-ray diffraction (1).2  
1.3 Test procedures are given for stress-corrosion testing by exposure to gaseous and liquid environments.  
1.4 The bent-beam test is best suited for flat product forms, such as sheet, strip, and plate. For plate material the bent-beam specimen is more difficult to use because more rugged specimen holders must be built to accommodate the specimens. A double-beam modification of a four-point loaded specimen to utilize heavier materials is described in 10.5.  
1.5 The exposure of specimens in a corrosive environment is treated only briefly since other practices deal with this aspect, for example, Practices D1141, G30, G36, G44, G50, and G85. The experimenter is referred to ASTM Special Technical Publication 425 (2).  
1.6 The bent-beam practice generally constitutes a constant strain (deflection) test. Once cracking has initiated, the state of stress at the tip of the crack as well as in uncracked areas has changed, and therefore, the known or calculated stress or strain values discussed in this practice apply only to the state of stress existing before initiation of cracks.  
1.7 The values stated in SI units are to be regarded as standard. The values given in parentheses after SI units are provided for information only and are not considered standard.  
1.8  This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. (For more specific safety hazard information see Section 7 and 12.1.)  
1.9 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

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ASTM G82-98(2021)e1(Guide)
Standard Guide for Development and Use of a Galvanic Series for Predicting Galvanic Corrosion Performance

SIGNIFICANCE AND USE
4.1 When two dissimilar metals in electrical contact are exposed to a common electrolyte, one of the metals can undergo increased corrosion while the other can show decreased corrosion. This type of accelerated corrosion is referred to as galvanic corrosion. Because galvanic corrosion can occur at a high rate, it is important that a means be available to alert the user of products or equipment that involve the use of dissimilar metal combinations in an electrolyte of the possible effects of galvanic corrosion.  
4.2 One method that is used to predict the effects of galvanic corrosion is to develop a galvanic series by arranging a list of the materials of interest in order of observed corrosion potentials in the environment and conditions of interest. The metal that will suffer increased corrosion in a galvanic couple in that environment can then be predicted from the relative position of the two metals in the series.  
4.3 Types of Galvanic Series:  
4.3.1 One type of Galvanic Series lists the metals of interest in order of their corrosion potentials, starting with the most active (electronegative) and proceeding in order to the most noble (electropositive). The potentials themselves (versus an appropriate reference half-cell) are listed so that the potential difference between metals in the series can be determined. This type of Galvanic Series has been put in graphical form as a series of bars displaying the range of potentials exhibited by the metal listed opposite each bar. Such a series is illustrated in Fig. 1.    
4.4 Use of a Galvanic Series:  
4.4.1 Generally, upon coupling two metals in the Galvanic Series, the more active (electronegative) metal will have a tendency to undergo increased corrosion while the more noble (electropositive) metal will have a tendency to undergo reduced corrosion.  
4.4.2 Usually, the further apart two metals are in the series, and thus the greater the potential difference between them, the greater is the driving force f...
SCOPE
1.1 This guide covers the development of a galvanic series and its subsequent use as a method of predicting the effect that one metal can have upon another metal can when they are in electrical contact while immersed in an electrolyte. Suggestions for avoiding known pitfalls are included.  
1.2 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.  
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. Specific precautionary statements are given in Section 5.  
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

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