ASTM C166-05(2023)
(Test Method)Standard Test Method for Covering Capacity and Volume Change Upon Drying of Thermal Insulating Cement
Standard Test Method for Covering Capacity and Volume Change Upon Drying of Thermal Insulating Cement
SIGNIFICANCE AND USE
4.1 This test method is used to determine the wet covering and volume change upon drying of thermal insulating cement.
SCOPE
1.1 Wet covering capacity and volume change upon drying are often of major importance in the application of thermal insulating cement. These properties can be easily determined at the same time that the determinations of dry covering capacity are made. Therefore, the procedures for determining these three properties are covered together in this test method.
1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
General Information
- Status
- Published
- Publication Date
- 14-Mar-2023
- Technical Committee
- C16 - Thermal Insulation
- Drafting Committee
- C16.31 - Chemical and Physical Properties
Relations
- Effective Date
- 15-Apr-2024
- Effective Date
- 15-Apr-2018
- Effective Date
- 01-Jun-2017
- Effective Date
- 15-Oct-2015
- Effective Date
- 01-Jun-2015
- Effective Date
- 01-Apr-2013
- Effective Date
- 01-Sep-2010
- Effective Date
- 01-Jan-2010
- Effective Date
- 15-Dec-2008
- Effective Date
- 01-Sep-2008
- Effective Date
- 01-Jun-2008
- Effective Date
- 01-Nov-2005
- Effective Date
- 01-Jun-2005
- Effective Date
- 01-Apr-2005
- Effective Date
- 10-Apr-2003
Overview
ASTM C166-05(2023) - Standard Test Method for Covering Capacity and Volume Change Upon Drying of Thermal Insulating Cement provides a reliable procedure for evaluating two critical properties of thermal insulating cement: wet covering capacity and the percentage volume change after drying. These properties are vital for both manufacturers and users to ensure the effectiveness and durability of thermal insulation systems. The standard also supports international uniformity by adhering to globally recognized principles established by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
Key Topics
Wet Covering Capacity: This refers to the area that can be covered with a specified thickness of wet thermal insulating cement mixed according to recommended guidelines. Accurate measurement is crucial to estimate material requirements and project costs.
Volume Change Upon Drying: After drying, thermal insulating cement can experience a reduction in volume. This standard specifies the calculation of shrinkage or percentage volume change, which is fundamental to predicting insulation performance and potential cracking or detachment risks.
Dry Covering Capacity: The method also enables determination of the area that can be covered with a specified thickness of cement in its dry state, offering a complete view of material efficiency.
Test Method Precision: The standard outlines the required apparatus, sampling, mixing, and measurement procedures to ensure reliable and repeatable results across different laboratories and production batches.
Applications
ASTM C166-05(2023) is widely applied in:
Quality Control: Manufacturers of thermal insulating cement use this method to evaluate batch consistency and adherence to product specifications. Wet covering capacity and volume change are indicators of product quality and mix design.
Project Specification and Planning: Engineers and contractors use the results from this test to estimate material quantities more accurately and prepare for installation challenges related to volume change during drying.
Product Development: R&D teams utilize this standard to develop new or improved cement formulations with optimized coverage and minimal shrinkage.
Regulatory Compliance: The method supports compliance with international and local industry requirements, ensuring that materials meet standardized testing protocols.
Performance Assessment: Asset managers and inspectors apply the standard during maintenance cycles to assess installed insulation material’s integrity and ongoing performance.
Related Standards
When implementing ASTM C166-05(2023), consider its relationship with other key standards, such as:
- ASTM C163 – Practice for Mixing Thermal Insulating Cement Samples
- ASTM C168 – Terminology Relating to Thermal Insulation
These referenced standards provide essential definitions, material handling practices, and additional context for accurate test execution and interpretation.
Practical Value
By following ASTM C166-05(2023), stakeholders in the thermal insulation industry gain:
- Consistent Quality: Uniform testing procedures enable reliable comparison across materials and suppliers.
- Informed Material Selection: Data on covering capacity and volume change help users choose the most suitable insulating cement for specific applications.
- Cost and Waste Reduction: Accurate measurement of material coverage assists in project budgeting and reduces the risk of overuse or shortfall.
- Enhanced Performance: Understanding volume change on drying helps prevent application defects, cracking, and insulation failure, contributing to longer service life.
For professionals involved in thermal insulation, using ASTM C166-05(2023) is critical to achieving effective, durable, and compliant insulating systems in industrial and commercial applications.
Buy Documents
ASTM C166-05(2023) - Standard Test Method for Covering Capacity and Volume Change Upon Drying of Thermal Insulating Cement
Get Certified
Connect with accredited certification bodies for this standard

ICC Evaluation Service
Building products evaluation and certification.

QAI Laboratories
Building and construction product testing and certification.

Aboma Certification B.V.
Specialized in construction, metal, and transport sectors.
Sponsored listings
Frequently Asked Questions
ASTM C166-05(2023) is a standard published by ASTM International. Its full title is "Standard Test Method for Covering Capacity and Volume Change Upon Drying of Thermal Insulating Cement". This standard covers: SIGNIFICANCE AND USE 4.1 This test method is used to determine the wet covering and volume change upon drying of thermal insulating cement. SCOPE 1.1 Wet covering capacity and volume change upon drying are often of major importance in the application of thermal insulating cement. These properties can be easily determined at the same time that the determinations of dry covering capacity are made. Therefore, the procedures for determining these three properties are covered together in this test method. 1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard. 1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. 1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
SIGNIFICANCE AND USE 4.1 This test method is used to determine the wet covering and volume change upon drying of thermal insulating cement. SCOPE 1.1 Wet covering capacity and volume change upon drying are often of major importance in the application of thermal insulating cement. These properties can be easily determined at the same time that the determinations of dry covering capacity are made. Therefore, the procedures for determining these three properties are covered together in this test method. 1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard. 1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. 1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
ASTM C166-05(2023) is classified under the following ICS (International Classification for Standards) categories: 91.100.10 - Cement. Gypsum. Lime. Mortar. The ICS classification helps identify the subject area and facilitates finding related standards.
ASTM C166-05(2023) has the following relationships with other standards: It is inter standard links to ASTM C168-24, ASTM C168-18, ASTM C168-17, ASTM C168-15a, ASTM C168-15, ASTM C168-13, ASTM C163-05(2010), ASTM C168-10, ASTM C168-08b, ASTM C168-08a, ASTM C168-08, ASTM C168-05a, ASTM C168-05, ASTM C163-05, ASTM C168-03. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.
ASTM C166-05(2023) is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.
Standards Content (Sample)
This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
Designation: C166 − 05 (Reapproved 2023)
Standard Test Method for
Covering Capacity and Volume Change Upon Drying of
Thermal Insulating Cement
This standard is issued under the fixed designation C166; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope of dry cement) after the wet cement has been molded and dried
to constant weight in accordance with Section 6.
1.1 Wet covering capacity and volume change upon drying
are often of major importance in the application of thermal
3.2 volume change upon drying—the percentage change in
insulating cement. These properties can be easily determined at
volume of the wet molded cement that occurs when the dry
the same time that the determinations of dry covering capacity
cement is mixed with the recommended amount of water,
are made. Therefore, the procedures for determining these
molded, and dried to constant weight in accordance with
three properties are covered together in this test method.
Section 6.
1.2 The values stated in inch-pound units are to be regarded
3.3 wet covering capacity—the area covered in “ft , 1 in. in
as standard. The values given in parentheses are mathematical
thickness/100 lb of dry cement” (m , 1 cm in thickness/100 kg
conversions to SI units that are provided for information only
of dry cement) when the cement is mixed with the recom-
and are not considered standard.
mended amount of water and molded in accordance with
1.3 This standard does not purport to address all of the Section 6.
safety concerns, if any, associated with its use. It is the
3.4 Definitions in Terminology C168 shall be considered as
responsibility of the user of this standard to establish appro-
applying to the terms used in this test method.
priate safety, health, and environmental practices and deter-
mine the applicability of regulatory limitations prior to use.
4. Significance and Use
1.4 This international standard was developed in accor-
dance with internationally recognized principles on standard- 4.1 This test method is used to determine the wet covering
ization established in the Decision on Principles for the and volume change upon drying of thermal insulating cement.
Development of International Standards, Guides and Recom-
mendations issued by the World Trade Organization Technical
5. Apparatus
Barriers to Trade (TBT) Committee.
5.1 Mold—A rigid mold having inside dimensions of 1 by 8
by 30 in. (25.4 by 203 by 726 mm) with one end and one face
2. Referenced Documents
open, and a piece of wood or other suitable material 1 by 1 ⁄2
2.1 ASTM Standards:
by 7 ⁄8 in. (25.4 by 38.1 by 200 mm) in dimensions for squaring
C163 Practice for Mixing Thermal Insulating Cement
up the end of the test specimen toward the open end of the
Samples
mold.
C168 Terminology Relating to Thermal Insulation
5.2 Wax Paper—Sheets of wax paper 8 by 30 in. (200 by
3. Terminology
762 mm) in dimensions.
3.1 dry covering capacity—the area covered in “ft , 1 in. in
5.3 Engine Oil.
thickness/100 lb of dry cement” (m , 1 cm in thickness/100 kg
5.4 Trowel—A 16-in. (about 400-mm) rectangular plaster-
er’s trowel.
This test method is under the jurisdiction of ASTM Committee C16 on Thermal
5.5 Steel Rules—Steel rules 18 and 36 in. (about ⁄2 and 1 m)
Insulation and is the direct responsibility of Subcommittee C16.31 on Chemical and
Physical Properties. in length accurate to within ⁄64 in. (0.5 mm).
Current edition approved March 15, 2023. Published April 2023. Originally
5.6 Depth Gage—A depth gage consisting of a rigid,
approved in 1941. Last previous edition approved in 2016 as C166 – 05 (2016).
DOI: 10.1520/C0166-05R23.
pointed rod approximately ⁄8 in. (3 mm) in diameter, fitted
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
with a flat disk about ⁄2 in. (13 mm) in diameter which is
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
moved along the rod either by a sliding action or by means of
Standards volume information, refer to the standard’s Document Summary page on
the ASTM website. threads.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
C166 − 05 (2023)
6. Sampling and Mixing 7.6 Immediately after the measurements have been made, or
as soon thereafter as recommended by the manufacturer, place
6.1 The cement shall be sampled and mixed in accordance
the cement specimen and mold in an oven at 215 to 250°F (102
with Practice C163.
to 121°C) until dried to constant weight. The oven chamber
shall be adequately vented in such a manner as to ensure
7. Procedure
complete circulation of the atmosphere of the entire oven
7.1 Oil the inside surfaces of the mold well, or line them
chamber, preferably by fan or other forced circulation method.
with wax paper in order to prevent the cement from sticking to
7.7 After the dried specimen has been weighed, measure it
the sides and to permit convenient removal of the specimen.
for thickness, width, and length at the same locations at which
Then place the mixed cement in the mold.
corresponding measurements were made before the specimen
7.2 Trowel the cement in one layer and in two directions
was dried. These locations are indicated by the indentation
lengthwise of the mold without unnecessary compacting, until
marks made in the wet cement. Measure the thickness as
the surface is smooth and flush with the top edges of the mold.
described in 7.4. In order to prevent false thickness measure-
Sufficient wet cement shall be used to fill the mold when the
ments on the dry specimen, due to the bottom surface of the
piece of wood or other suitable material is in place in the open
specimen having become warped in drying, remove the speci-
end of the mold and in contact with the c
...




Questions, Comments and Discussion
Ask us and Technical Secretary will try to provide an answer. You can facilitate discussion about the standard in here.
Loading comments...