Standard Practice for Process Step to Inactivate Rodent Retrovirus with Triton X-100 Treatment<rangeref></rangeref >

SIGNIFICANCE AND USE
3.1 Rodent-derived cell lines are widely used in the production of biopharmaceutical drugs such as mAbs and Fc fusion proteins. These cell lines have been shown to contain genes encoding endogenous retroviral-like particles or endogenous retrovirus. Despite the lack of evidence for an association between such rodent retroviruses and disease in humans, the potential contamination of human therapeutics raises safety concerns for biopharmaceutical drugs. Additionally, adventitious agents such as viruses can be introduced into a biopharmaceutical drug substance manufacturing process from other sources, and potential safety issues can be attributed to these potential unknowns. For these reasons, effective viral clearance is an essential aspect of an integrated approach combining safety testing and process characterization which ensures virus safety for biopharmaceutical drug products made using rodent cell lines.  
3.2 Solvent/detergent inactivation has been widely used for decades to inactivate enveloped viruses in blood plasma derived biopharmaceutical therapies (1-3).3 Solvent/detergent systems using the detergents Triton X-100 or Polysorbate 80 along with the organic solvent tri(n-butyl)phosphate (TNBP) have been used to inactivate enveloped viruses by disrupting the viral envelope thereby reducing the ability of the enveloped virus to attach to and then infect the host cell (4 and 5).  
3.3 Most manufacturers of mAbs, recombinant proteins, and Fc fusion proteins have focused on viral inactivation methods using the detergent Triton X-100 or Polysorbate 80 in the absence of TNBP (6), which can interfere with subsequent bioprocessing steps. The ability of the detergents alone to inactivate retroviruses has been demonstrated in monoclonal antibodies produced in rodent-derived cell lines (6-9). At a 2011 workshop devoted to viral clearance steps used in bioprocessing (7), investigators from one firm showed incubation with 0.2 % Triton X-100 for 60 min of hold time at a...
SCOPE
1.1 This practice assures effective inactivation of ≥4 log10 of infectious rodent retrovirus (that is, reduction from 10 000 to 1 infectious rodent retrovirus or removal of 99.99 % of infectious rodent retroviruses) in the manufacturing processes of monoclonal antibodies or immunoglobulin G (IgG) Fc fusion proteins manufactured in rodent-derived cell lines that do not target retroviral antigens. Rodent retrovirus is used as a model for rodent cell substrate endogenous retrovirus-like particles potentially present in the production stream of these proteins.  
1.2 The parameters specified for this practice are clarification, Triton X-100 detergent concentration, hold time, pH, and inactivation temperature.  
1.3 This practice can be used in conjunction with other clearance or inactivation unit operations that are orthogonal to this inactivation mechanism to achieve sufficient total process clearance or inactivation of rodent retrovirus.  
1.4 This detergent inactivation step is performed on a clarified, cell-free intermediate of the monoclonal antibody or IgG Fc fusion protein.  
1.5 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.  
1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.7 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

General Information

Status
Published
Publication Date
31-Jan-2024

Relations

Effective Date
01-Feb-2024
Effective Date
01-Feb-2024

Overview

ASTM E3042-16(2024) is an international standard developed by ASTM International. The standard provides a validated practice for inactivating rodent retrovirus using Triton X-100 detergent treatment in the manufacturing of monoclonal antibodies (mAbs) and IgG Fc fusion proteins derived from rodent cell lines. Viral contamination remains a paramount safety concern in the biopharmaceutical industry, especially for products derived from rodent origins, due to the risk of endogenous retroviruses. This practice helps ensure the viral safety of therapeutic proteins by detailing a robust inactivation process targeting enveloped viruses such as rodent retroviruses.

Key Topics

  • Purpose and Scope:

    • Ensures inactivation of ≥4 log10 (~99.99%) of infectious rodent retrovirus during manufacturing.
    • Applies to processes involving mAbs and Fc fusion proteins from rodent cell lines not targeting retroviral antigens.
    • Focuses on clarified, cell-free intermediates.
  • Critical Process Parameters:

    • Clarification: Removal of cells and debris with filtration (≤0.2 μm pore size) before inactivation.
    • Triton X-100 Concentration: Standardizes detergent levels for effective viral inactivation.
    • Hold Time: Specifies minimum contact time (≥60 minutes) after thorough mixing.
    • pH and Temperature: Designates the appropriate range (typically pH 6.0–8.0, temperature 15°C–25°C) for optimal inactivation.
  • Orthogonal Virus Clearance:

    • This method can be used with other viral clearance strategies for comprehensive safety.
  • Effective Viral Clearance:

    • Demonstrates removal or inactivation of viruses to regulatory standards, with a log reduction value (LRV) of ≥4 for rodent retrovirus.

Applications

  • Biopharmaceutical Manufacturing:

    • Essential in the production of therapeutic proteins, including monoclonal antibodies and Fc fusion proteins, ensuring viral safety for final drug products.
  • Process Validation:

    • Integral part of modular viral clearance validation, meeting regulatory guidance for biopharmaceuticals derived from animal cell cultures.
  • Regulatory Compliance:

    • Supports compliance with international quality standards for viral inactivation, reducing the risk of adventitious viral agent contamination in drugs.
  • Risk Mitigation:

    • Integrates with other safety controls to minimize the presence of endogenous retroviruses and adventitious agents.

Related Standards

  • ASTM E2888: Practice for Process for Inactivation of Rodent Retrovirus by pH.
  • ICH Q5A: Guidelines on viral safety evaluation of biotechnology products from cell lines of human or animal origin.
  • FDA Points to Consider: Guidance for manufacturing and testing of monoclonal antibodies for human use.
  • WHO and EMA Guidelines: Regulatory frameworks for viral clearance validation in biopharmaceuticals.

Practical Value

  • Enhances Drug Safety: Reduces viral contamination risks in therapeutics for human use, strengthening patient safety.

  • Supports Industry Best Practices: Standardizes a critical virus inactivation step, facilitating reproducibility and regulatory approval.

  • Improves Product Quality: Ensures consistent process performance in viral inactivation, a key component of quality assurance in biopharmaceuticals.

Keywords

Triton X-100, detergent inactivation, rodent retrovirus, viral clearance, monoclonal antibodies, biopharmaceutical manufacturing, IgG Fc fusion proteins, enveloped viruses, process validation, ASTM E3042-16(2024), modular viral validation, protein therapeutics.

Buy Documents

Standard

ASTM E3042-16(2024) - Standard Practice for Process Step to Inactivate Rodent Retrovirus with Triton X-100 Treatment<rangeref></rangeref >

English language (4 pages)
sale 15% off
sale 15% off

Frequently Asked Questions

ASTM E3042-16(2024) is a standard published by ASTM International. Its full title is "Standard Practice for Process Step to Inactivate Rodent Retrovirus with Triton X-100 Treatment<rangeref></rangeref >". This standard covers: SIGNIFICANCE AND USE 3.1 Rodent-derived cell lines are widely used in the production of biopharmaceutical drugs such as mAbs and Fc fusion proteins. These cell lines have been shown to contain genes encoding endogenous retroviral-like particles or endogenous retrovirus. Despite the lack of evidence for an association between such rodent retroviruses and disease in humans, the potential contamination of human therapeutics raises safety concerns for biopharmaceutical drugs. Additionally, adventitious agents such as viruses can be introduced into a biopharmaceutical drug substance manufacturing process from other sources, and potential safety issues can be attributed to these potential unknowns. For these reasons, effective viral clearance is an essential aspect of an integrated approach combining safety testing and process characterization which ensures virus safety for biopharmaceutical drug products made using rodent cell lines. 3.2 Solvent/detergent inactivation has been widely used for decades to inactivate enveloped viruses in blood plasma derived biopharmaceutical therapies (1-3).3 Solvent/detergent systems using the detergents Triton X-100 or Polysorbate 80 along with the organic solvent tri(n-butyl)phosphate (TNBP) have been used to inactivate enveloped viruses by disrupting the viral envelope thereby reducing the ability of the enveloped virus to attach to and then infect the host cell (4 and 5). 3.3 Most manufacturers of mAbs, recombinant proteins, and Fc fusion proteins have focused on viral inactivation methods using the detergent Triton X-100 or Polysorbate 80 in the absence of TNBP (6), which can interfere with subsequent bioprocessing steps. The ability of the detergents alone to inactivate retroviruses has been demonstrated in monoclonal antibodies produced in rodent-derived cell lines (6-9). At a 2011 workshop devoted to viral clearance steps used in bioprocessing (7), investigators from one firm showed incubation with 0.2 % Triton X-100 for 60 min of hold time at a... SCOPE 1.1 This practice assures effective inactivation of ≥4 log10 of infectious rodent retrovirus (that is, reduction from 10 000 to 1 infectious rodent retrovirus or removal of 99.99 % of infectious rodent retroviruses) in the manufacturing processes of monoclonal antibodies or immunoglobulin G (IgG) Fc fusion proteins manufactured in rodent-derived cell lines that do not target retroviral antigens. Rodent retrovirus is used as a model for rodent cell substrate endogenous retrovirus-like particles potentially present in the production stream of these proteins. 1.2 The parameters specified for this practice are clarification, Triton X-100 detergent concentration, hold time, pH, and inactivation temperature. 1.3 This practice can be used in conjunction with other clearance or inactivation unit operations that are orthogonal to this inactivation mechanism to achieve sufficient total process clearance or inactivation of rodent retrovirus. 1.4 This detergent inactivation step is performed on a clarified, cell-free intermediate of the monoclonal antibody or IgG Fc fusion protein. 1.5 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard. 1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. 1.7 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

SIGNIFICANCE AND USE 3.1 Rodent-derived cell lines are widely used in the production of biopharmaceutical drugs such as mAbs and Fc fusion proteins. These cell lines have been shown to contain genes encoding endogenous retroviral-like particles or endogenous retrovirus. Despite the lack of evidence for an association between such rodent retroviruses and disease in humans, the potential contamination of human therapeutics raises safety concerns for biopharmaceutical drugs. Additionally, adventitious agents such as viruses can be introduced into a biopharmaceutical drug substance manufacturing process from other sources, and potential safety issues can be attributed to these potential unknowns. For these reasons, effective viral clearance is an essential aspect of an integrated approach combining safety testing and process characterization which ensures virus safety for biopharmaceutical drug products made using rodent cell lines. 3.2 Solvent/detergent inactivation has been widely used for decades to inactivate enveloped viruses in blood plasma derived biopharmaceutical therapies (1-3).3 Solvent/detergent systems using the detergents Triton X-100 or Polysorbate 80 along with the organic solvent tri(n-butyl)phosphate (TNBP) have been used to inactivate enveloped viruses by disrupting the viral envelope thereby reducing the ability of the enveloped virus to attach to and then infect the host cell (4 and 5). 3.3 Most manufacturers of mAbs, recombinant proteins, and Fc fusion proteins have focused on viral inactivation methods using the detergent Triton X-100 or Polysorbate 80 in the absence of TNBP (6), which can interfere with subsequent bioprocessing steps. The ability of the detergents alone to inactivate retroviruses has been demonstrated in monoclonal antibodies produced in rodent-derived cell lines (6-9). At a 2011 workshop devoted to viral clearance steps used in bioprocessing (7), investigators from one firm showed incubation with 0.2 % Triton X-100 for 60 min of hold time at a... SCOPE 1.1 This practice assures effective inactivation of ≥4 log10 of infectious rodent retrovirus (that is, reduction from 10 000 to 1 infectious rodent retrovirus or removal of 99.99 % of infectious rodent retroviruses) in the manufacturing processes of monoclonal antibodies or immunoglobulin G (IgG) Fc fusion proteins manufactured in rodent-derived cell lines that do not target retroviral antigens. Rodent retrovirus is used as a model for rodent cell substrate endogenous retrovirus-like particles potentially present in the production stream of these proteins. 1.2 The parameters specified for this practice are clarification, Triton X-100 detergent concentration, hold time, pH, and inactivation temperature. 1.3 This practice can be used in conjunction with other clearance or inactivation unit operations that are orthogonal to this inactivation mechanism to achieve sufficient total process clearance or inactivation of rodent retrovirus. 1.4 This detergent inactivation step is performed on a clarified, cell-free intermediate of the monoclonal antibody or IgG Fc fusion protein. 1.5 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard. 1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. 1.7 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

ASTM E3042-16(2024) is classified under the following ICS (International Classification for Standards) categories: 07.100.01 - Microbiology in general. The ICS classification helps identify the subject area and facilitates finding related standards.

ASTM E3042-16(2024) has the following relationships with other standards: It is inter standard links to ASTM E3042-16, ASTM E3326-22. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.

ASTM E3042-16(2024) is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.

Standards Content (Sample)


This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
Designation: E3042 − 16 (Reapproved 2024)
Standard Practice for
Process Step to Inactivate Rodent Retrovirus with Triton
1,2
X-100 Treatment
This standard is issued under the fixed designation E3042; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope ization established in the Decision on Principles for the
Development of International Standards, Guides and Recom-
1.1 This practice assures effective inactivation of ≥4 log of
mendations issued by the World Trade Organization Technical
infectious rodent retrovirus (that is, reduction from 10 000 to 1
Barriers to Trade (TBT) Committee.
infectious rodent retrovirus or removal of 99.99 % of infectious
rodent retroviruses) in the manufacturing processes of mono-
2. Terminology
clonal antibodies or immunoglobulin G (IgG) Fc fusion pro-
teins manufactured in rodent-derived cell lines that do not
2.1 Definitions of Terms Specific to This Standard:
target retroviral antigens. Rodent retrovirus is used as a model
2.1.1 clarified, cell free intermediate, n—in-process pool
for rodent cell substrate endogenous retrovirus-like particles
located downstream of the cell clarification unit operation(s),
potentially present in the production stream of these proteins.
which should include a filtration step of ≤0.2 μm nominal pore
size, and upstream of the initial purification step in the
1.2 The parameters specified for this practice are
clarification, Triton X-100 detergent concentration, hold time, purification process of a monoclonal antibody or IgG Fc fusion
protein.
pH, and inactivation temperature.
2.1.1.1 Discussion—Cell clarification unit operations are
1.3 This practice can be used in conjunction with other
performed on the cell culture supernatant. Cell clarification
clearance or inactivation unit operations that are orthogonal to
unit operations can be one or more of the following opera-
this inactivation mechanism to achieve sufficient total process
tion(s): microfiltration, centrifugation, depth filtration, or
clearance or inactivation of rodent retrovirus.
flocculation, or combination thereof. The primary purpose of
1.4 This detergent inactivation step is performed on a
cell clarification unit operation(s) is to remove cells used to
clarified, cell-free intermediate of the monoclonal antibody or
generate monoclonal antibody or IgG Fc fusion protein and
IgG Fc fusion protein.
some proportion of cellular debris from the cell culture
1.5 The values stated in SI units are to be regarded as
supernatant before the initial purification step. All clarification
standard. No other units of measurement are included in this
steps must include ≤0.2 μm nominal pore size filtration to
standard.
minimize the presence of virus aggregates, prior to detergent
inactivation. Freezing or prolonged storage between ≤0.2 μm
1.6 This standard does not purport to address all of the
filtration and detergent inactivation should be avoided.
safety concerns, if any, associated with its use. It is the
responsibility of the user of this standard to establish appro-
2.1.2 enveloped virus, n—viruses in which the nucleic acid
priate safety, health, and environmental practices and deter-
component of the virus is surrounded by a lipid containing
mine the applicability of regulatory limitations prior to use.
envelope acquired from the host cell during virus assembly and
1.7 This international standard was developed in accor-
budding.
dance with internationally recognized principles on standard-
2.1.2.1 Discussion—Some examples of enveloped viruses
are from the families orthomyxoviridae (influenza), paramyxo-
This practice is under the jurisdiction of ASTM Committee E55 on Manufac-
viridae [mumps and measles], retroviridae [human immuno-
ture of Pharmaceutical and Biopharmaceutical Products and is the direct responsi-
deficiency virus (HIV) and murine leukemia virus (MuLV)],
bility of Subcommittee E55.12 on Process Applications.
and herpesviridae [human herpes virus (HHV), varicella-zoster
Current edition approved Feb. 1, 2024. Published February 2024. Originally
approved in 2016. Last previous edition approved in 2016 as E3042 – 16. DOI:
virus (VZV), and pseudorabies virus (PRV)].
10.1520/E3042-16R24.
2.1.3 hold time, n—amount of time, after sufficient mixing
Triton X-100 is a trademark of The Dow Chemical Company, Midlands,
Michigan, http://www.dow.com. The sole source of manufacture of the material
takes place, that the biological drug intermediate and retrovirus
known to the committee at this time is The Dow Chemical Company. If you are
interact with a specific chemical, in this case, the amount of
aware of alternative suppliers, please provide this information to ASTM Interna-
time the biological drug intermediate and retrovirus interact
tional Headquarters. Your comments will receive careful consideration at a meeting
of the responsible technical committee, which you may attend. with the Triton X-100.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
E3042 − 16 (2024)
2.1.3.1 Discussion—Demonstration of sufficient mixing is 2.1.11 inactivation temperature, n—temperature (°C) of ma-
the responsibility of the manufacturer. trix in the container holding the Triton X-100 and the clarified,
cell-free intermediate.
2.1.4 immunoglobulin G, IgG, n—antibody molecule com-
2.1.12 retrovirus, n—ribonucleic acid (RNA) virus that is
posed of four peptide chains—two gamma heavy chains and
propagated in a host cell using the reverse transcriptase enzyme
two light chains.
to produce deoxyribonucleic acid (DNA) from its RNA ge-
2.1.4.1 Discussion—Each IgG has two antigen binding
nome.
sites. IgG constitutes 75 % of serum immunoglobulins in
2.1.12.1 Discussion—The DNA is then incorporated into the
humans. IgG molecules are synthesized and secreted by plasma
host’s genome by an integrase enzyme. The virus thereafter
B cells. There are four IgG subclasses (IgG1, 2, 3, and 4) in
replicates as part of the host cell’s DNA. Retroviruses are
humans named in order of their abundance in serum (IgG1
enveloped viruses that belong to the viral family Retroviridae.
being the most abundant).
2.1.13 Triton X-100 (polyethylene glycol p-(1,1,3,3-
2.1.5 immunoglobulin G (IgG) fusion protein, n—dimeric
tetramethylbutyl)-phenyl ether), n—non-ionic surfactant; a liq-
proteins comprised of two monomers, each monomer consist-
uid at room temperature.
ing of a peptide sequence (usually a human receptor-like
2.1.13.1 Discussion—Triton X-100 is also known as poly-
protein or protein fragment) fused to a human IgG antibody Fc
ethylene glycol p-(1,1,3,3-tetramethylbutyl)-phenyl ether, oc-
domain.
tyl phenol ethoxylate, Octylphenol Ethoxylate (non-ionic), and
2.1.6 effective viral clearance, n—a viral clearance unit
Octoxynol-9. The CAS number for Triton X-100 is 9002-93-1.
operation that removes or inactivates ≥4 log reduction value
In this practice, the chemical polyethylene glycol p-(1,1,3,3-
of virus.
tetramethylbutyl)-phenyl ether, CAS number 9002-93-1, will
be referred to as Triton X-100.
2.1.6.1 Discussion—Inactivation requires a loss of infectiv-
ity.
2.1.14 Triton X-100 concentration, n—percentage of Triton
X-100 (% weight : volume) in the Triton X-100 detergent
2.1.7 log reduction value, LRV, n—log reduction is
10 10
solution.
typically used to describe the degree of reduction of an
organism population, in this case, rodent retrovirus, or other
3. Significance and Use
enveloped virus, by the treatment process.
3.1 Rodent-derived cell lines are widely used in the produc-
2.1.7.1 Discussion—Each log reduction represents a 90 %
tion of biopharmaceutical drugs such as mAbs and Fc fusion
reduction in the organism population so a process shown to
proteins. These cell lines have been shown to contain genes
achieve a “6 log reduction” will reduce a population from a
encoding endogenous retroviral-like particles or endogenous
million organisms to one.
retrovirus. Despite the lack of evidence for an association
2.1.8 modular viral validation, n—modular clearance study
between such rodent retroviruses and disease in humans, the
is one that demonstrates virus removal or inactivation by
potential contamination of human therapeutics raises safety
individual unit operations during the purification process
concerns for biopharmaceutical drugs. Additionally, adventi-
(column chromatography, filtration, pasteurization, solvent/
tious agents such as viruses can be introduced into a biophar-
detergent, low pH, and so forth).
maceutical drug substance manufacturing process from other
2.1.8.1 Discussion—Each unit operation, or module, in the sources, and potential safety issues can be attributed to these
purification scheme may be studied independently of the other
potential unknowns. For these reasons, effective viral clearance
modules. Different model monoclonal antibodies (mAbs) may is an essential aspect of an integrated approach combining
be used to demonstrate viral clearance in different modules, if
safety testing and process characterization which ensures virus
necessary. If the purification process parameters used in the safety for biopharmaceutical drug products made using rodent
manufacturing of a mAb product differs at any of the virus
cell lines.
removal or inactivation modules from the model mAb, this
3.2 Solvent/detergent inactivation has been widely used for
module shall be studied independently from the model. The
decades to inactivate enveloped viruses in blood plasma
other, identical modules in the procedure may be extrapolated
derived biopharmaceutical therapies (1-3). Solvent/detergent
to the product mAb.
systems using the detergents Triton X-100 or Polysorbate 80
2.1.9 monoclonal antibody, mAb, n—monospecific, recom- along with the organic solvent tri(n-butyl)phosphate (TNBP)
binant antibody manufactured using a productio
...

Questions, Comments and Discussion

Ask us and Technical Secretary will try to provide an answer. You can facilitate discussion about the standard in here.

Loading comments...