Standard Specification for Copper Alloy Permanent Mold Castings for General Applications

ABSTRACT
This specification covers the requirements for UNS C95300, C95400, C95410, C95500, C95800, C87500, C87800, C87850, and C89540 copper alloy permanent mold castings for general applications. UNS C95800 copper alloy used in sea water applications should be heat treated for better corrosion resistance. In general, alloys included in this specification are weldable. Mechanical properties like the tensile strength, yield strength and elongation are determined from separately cast test bar castings and should conform to the specified requirements.
SCOPE
1.1 This specification covers requirements for copper alloy2 permanent mold castings for general applications. Nominal compositions of the alloys under this specification are shown in Table 1.  
1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.  
1.3 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

General Information

Status
Published
Publication Date
30-Sep-2023
Technical Committee
B05 - Copper and Copper Alloys

Relations

Effective Date
01-Oct-2023
Effective Date
01-Oct-2023
Effective Date
01-Oct-2023
Effective Date
01-Oct-2023

Overview

ASTM B806-23: Standard Specification for Copper Alloy Permanent Mold Castings for General Applications establishes requirements for the chemical composition, mechanical properties, and manufacturing process of permanent mold castings made from specific copper alloys, ensuring reliable quality and performance for general engineering purposes. Developed by ASTM International, this standard covers a range of copper alloys including UNS C95300, C95400, C95410, C95500, C95800, C87500, C87800, C87850, and C89540, widely used for their strength, corrosion resistance, and machinability.

Permanent mold casting is a proven method for producing high-quality metal components with repeatable properties. ASTM B806-23 supports manufacturers, purchasers, and engineers in specifying, procuring, and verifying copper alloy products for demanding applications.

Key Topics

  • Copper Alloy Grades: Specifies detailed composition and requirements for alloys such as aluminum bronze, silicon brass, nickel aluminum bronze, and lead-free brasses.
  • Mechanical Properties: Covers minimum requirements for tensile strength, yield strength, and elongation, established through standard test procedures.
  • Heat Treatment: Recommends temper anneal heat treatment for UNS C95800 alloy in seawater service to enhance corrosion resistance.
  • Manufacturing and Quality: Includes guidelines on sampling, certification, casting repairs, and compliance with soundness and inspection criteria.
  • Ordering Information: Outlines what must be included in a purchase order, such as alloy type (UNS number), quantities, required tests, and specific quality clauses.
  • Measurement Units: Provides values primarily in inch-pound units with SI equivalents for informational reference.

Applications

Castings produced under ASTM B806-23 are integral to multiple industries due to copper alloys’ superior properties, such as durability and resistance to mechanical and chemical stress. Common applications include:

  • Marine Components: Propellers, valve bodies, and fittings, particularly where corrosion resistance is critical, such as with C95800 in seawater environments.
  • Industrial Machinery: Bearings, gears, and bushings that require high strength and wear resistance.
  • General Engineering: Pump components, fixtures, and architectural hardware, benefiting from the consistent mechanical properties and machinability provided by permanent mold casting.
  • Plumbing and Fluid Handling: Use in systems that demand resistance to corrosion, especially where potable water or aggressive fluids are present.

This standard ensures that copper alloy castings meet international quality and performance benchmarks, facilitating global commerce and interoperability.

Related Standards

Several referenced and related ASTM standards support the consistent application and testing of copper alloy permanent mold castings:

  • ASTM B208: Guides the preparation of tension test specimens for copper alloy castings, ensuring valid mechanical property testing.
  • ASTM B824: Sets general requirements for copper alloy castings, covering aspects like pressure and soundness testing, marking, and certification.
  • ASTM E527: Defines the Unified Numbering System (UNS) for identifying metals and alloys, allowing clear communication and traceability.

By adhering to ASTM B806-23, manufacturers and users gain confidence in the quality and suitability of copper alloy permanent mold castings, supporting reliable performance in critical applications worldwide.

Keywords: ASTM B806-23, copper alloy castings, permanent mold castings, alloy specification, mechanical properties, corrosion resistance, ASTM standards, UNS numbers, aluminum bronze, nickel aluminum bronze, general engineering applications.

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Frequently Asked Questions

ASTM B806-23 is a technical specification published by ASTM International. Its full title is "Standard Specification for Copper Alloy Permanent Mold Castings for General Applications". This standard covers: ABSTRACT This specification covers the requirements for UNS C95300, C95400, C95410, C95500, C95800, C87500, C87800, C87850, and C89540 copper alloy permanent mold castings for general applications. UNS C95800 copper alloy used in sea water applications should be heat treated for better corrosion resistance. In general, alloys included in this specification are weldable. Mechanical properties like the tensile strength, yield strength and elongation are determined from separately cast test bar castings and should conform to the specified requirements. SCOPE 1.1 This specification covers requirements for copper alloy2 permanent mold castings for general applications. Nominal compositions of the alloys under this specification are shown in Table 1. 1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard. 1.3 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

ABSTRACT This specification covers the requirements for UNS C95300, C95400, C95410, C95500, C95800, C87500, C87800, C87850, and C89540 copper alloy permanent mold castings for general applications. UNS C95800 copper alloy used in sea water applications should be heat treated for better corrosion resistance. In general, alloys included in this specification are weldable. Mechanical properties like the tensile strength, yield strength and elongation are determined from separately cast test bar castings and should conform to the specified requirements. SCOPE 1.1 This specification covers requirements for copper alloy2 permanent mold castings for general applications. Nominal compositions of the alloys under this specification are shown in Table 1. 1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard. 1.3 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

ASTM B806-23 is classified under the following ICS (International Classification for Standards) categories: 77.150.30 - Copper products. The ICS classification helps identify the subject area and facilitates finding related standards.

ASTM B806-23 has the following relationships with other standards: It is inter standard links to ASTM B806-14(2022), ASTM B584-22, ASTM B824-17, ASTM B30-23. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.

ASTM B806-23 is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.

Standards Content (Sample)


This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
Designation: B806 − 23
Standard Specification for
Copper Alloy Permanent Mold Castings for General
Applications
This standard is issued under the fixed designation B806; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
This standard has been approved for use by agencies of the U.S. Department of Defense.
1. Scope* E527 Practice for Numbering Metals and Alloys in the
2 Unified Numbering System (UNS)
1.1 This specification covers requirements for copper alloy
permanent mold castings for general applications. Nominal
3. Ordering Information
compositions of the alloys under this specification are shown in
3.1 Orders for casting under this specification shall include
Table 1.
the following information:
1.2 The values stated in inch-pound units are to be regarded
3.1.1 Quantity of castings required,
as standard. The values given in parentheses are mathematical
3.1.2 Copper Alloy UNS number (Table 2) and temper
conversions to SI units that are provided for information only
(as-cast, heat-treated, and so forth), (4.2),
and are not considered standard.
3.1.3 Specification number, title, and year of issue.
3.1.4 Pattern or drawing number, and condition (cast,
1.3 This international standard was developed in accor-
machined, and so forth),
dance with internationally recognized principles on standard-
3.1.5 Pressure test requirements, if specified in the purchase
ization established in the Decision on Principles for the
order (Specification B824),
Development of International Standards, Guides and Recom-
3.1.6 Soundness requirements, if specified in the purchase
mendations issued by the World Trade Organization Technical
order (Specification B824),
Barriers to Trade (TBT) Committee.
3.1.7 Repair of castings (Section 7),
3.1.8 Certification, if specified in the purchase order (Speci-
2. Referenced Documents
fication B824),
2.1 The following documents of the issue in effect on date
3.1.9 Foundry test report, if specified in the purchase order
of material purchase form part of this specification to the extent
(Specification B824),
referenced herein:
3.1.10 Witness inspection, if specified in the purchase order
2.2 ASTM Standards:
(Specification B824),
B208 Practice for Preparing Tension Test Specimens for
3.1.11 Product marking, if specified in the purchase order
Copper Alloy Sand, Permanent Mold, Centrifugal, and
(Specification B824), and
Continuous Castings
3.1.12 Castings for Seawater Service (Section 4).
B824 Specification for General Requirements for Copper
3.2 When material is purchased for agencies of the U.S.
Alloy Castings
government, the Supplementary Requirements of Specification
B824 may be specified.
This specification is under the jurisdiction of ASTM Committee B05 on Copper 4. Materials and Manufacture
and Copper Alloys and is the direct responsibility of Subcommittee B05.05 on
4.1 For better corrosion resistance in sea water applications,
Castings and Ingots for Remelting.
castings in Copper Alloy UNS No. C95800 shall be given a
Current edition approved Oct. 1, 2023. Published October 2023. Originally
approved in 1990. Last previous edition approved in 2022 as B806 – 14 (2022).
temper anneal heat treatment at 1200 °F to 1300 °F (650 °C to
DOI: 10.1520/B0806-23.
705 °C) for 6 h minimum. Cooling shall be the fastest means
The UNS system for copper and copper alloys (see Practice E527) is a simple
possible that will not cause excess distortion or cracking.
expansion of the former standard designation system accomplished by the addition
of a prefix “C” and a suffix “00.” The suffix can be used to accommodate Propeller castings shall be exempt from this requirement.
composition variations of the base alloy.
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
5. Chemical Composition
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
5.1 The castings shall conform to the chemical requirements
Standards volume information, refer to the standard’s Document Summary page on
the ASTM website. specified in Table 2.
*A Summary of Changes section appears at the end of this standard
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
B806 − 23
TABLE 1 Nominal Composition
Copper Nominal Composition
Classification Alloy Nickel (incl
Copper Aluminum Iron Manganese Silicon Lead Zinc Tin
UNS No. Cobalt)
A
Yellow brass C85470 62.5 0.5 . . . . . . . . . . . . . . . 34.3 2.5
Silicon brass C87500 82.0 . . . . 4.0 . 14.0 .
C87800 82.0 . . . . 4.0 . 14.0 .
B
C87850 76.0 . . . . . . . . . . . . 3.0 . . . 20.9 . . .
C
Lead-free yellow brass C89540 61.0 0.40 0.30 . 0.5 . . 36.0 0.8
Aluminum bronze C95300 89.0 10.0 1.0 . . . . . .
C95400 85.0 11.0 4.0 . . . . . .
C95410 84.0 10.0 4.0 . 2.0 . . . .
Nickel aluminum bronze C95500 81.0 11.0 4.0 . 4.0 . . . .
C95800 81.3 9.0 4.0 1.2 4.5 . . . .
A
Phosphorus 0.13.
B
Phosphorus 0.12.
C
Bismuth 0.9; selenium 0.03.
TABLE 2 Chemical Requirements
Composition, % max except as indicated
...


This document is not an ASTM standard and is intended only to provide the user of an ASTM standard an indication of what changes have been made to the previous version. Because
it may not be technically possible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current version
of the standard as published by ASTM is to be considered the official document.
Designation: B806 − 14 (Reapproved 2022) B806 − 23
Standard Specification for
Copper Alloy Permanent Mold Castings for General
Applications
This standard is issued under the fixed designation B806; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
This standard has been approved for use by agencies of the U.S. Department of Defense.
1. Scope*
1.1 This specification establishescovers requirements for copper alloy permanent mold castings for general applications. Nominal
compositions of the alloys under this specification are shown in Table 1.
1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical
conversions to SI units that are provided for information only and are not considered standard.
1.3 This international standard was developed in accordance with internationally recognized principles on standardization
established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued
by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
2. Referenced Documents
2.1 The following documents of the issue in effect on date of material purchase form part of this specification to the extent
referenced herein:
2.2 ASTM Standards:
B208 Practice for Preparing Tension Test Specimens for Copper Alloy Sand, Permanent Mold, Centrifugal, and Continuous
Castings
B824 Specification for General Requirements for Copper Alloy Castings
E527 Practice for Numbering Metals and Alloys in the Unified Numbering System (UNS)
3. Ordering Information
3.1 Orders for casting under this specification shall include the following information:
3.1.1 Quantity of castings required,
This specification is under the jurisdiction of ASTM Committee B05 on Copper and Copper Alloys and is the direct responsibility of Subcommittee B05.05 on Castings
and Ingots for Remelting.
Current edition approved May 1, 2022Oct. 1, 2023. Published May 2022October 2023. Originally approved in 1990. Last previous edition approved in 20142022 as
B806 – 14.B806 – 14 (2022). DOI: 10.1520/B0806-14R22.10.1520/B0806-23.
The UNS system for copper and copper alloys (see Practice E527) is a simple expansion of the former standard designation system accomplished by the addition of a
prefix “C” and a suffix “00.” The suffix can be used to accommodate composition variations of the base alloy.
For referenced ASTM standards, visit the ASTM website, www.astm.org, or contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM Standards
volume information, refer to the standard’s Document Summary page on the ASTM website.
*A Summary of Changes section appears at the end of this standard
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
B806 − 23
TABLE 1 Nominal Composition
Copper Nominal Composition
Classification Alloy
Nickel (incl
Copper Aluminum Iron Manganese Silicon Lead Zinc Tin
UNS No. Cobalt)
A
Yellow brass C85470 62.5 0.5 . . . . . . . . . . . . . . . 34.3 2.5
Silicon brass C87500 82.0 . . . . 4.0 . 14.0 .
C87800 82.0 . . . . 4.0 . 14.0 .
B
C87850 76.0 . . . . . . . . . . . . 3.0 . . . 20.9 . . .
C
Lead-free yellow brass C89540 61.0 0.40 0.30 . 0.5 . . 36.0 0.8
Aluminum bronze C95300 89.0 10.0 1.0 . . . . . .
C95400 85.0 11.0 4.0 . . . . . .
C95410 84.0 10.0 4.0 . 2.0 . . . .
Nickel aluminum bronze C95500 81.0 11.0 4.0 . 4.0 . . . .
C95800 81.3 9.0 4.0 1.2 4.5 . . . .
A
Phosphorus 0.13.
B
Phosphorus 0.12.
C
Bismuth 0.9; selenium 0.03.
3.1.2 Copper Alloy UNS number (Table 2) and temper (as-cast, heat-treated, and so forth), (4.2),
3.1.3 Specification number, title, and year of issue.
3.1.4 Pattern or drawing number, and condition (cast, machined, and so forth),
3.1.5 Pressure test requirements, if specified in the purchase order (Specification B824),
3.1.6 Soundness requirements, if specified in the purchase order (Specification B824),
3.1.7 Repair of castings (Section 7),
3.1.8 Certification, if specified in the purchase order (Specification B824),
3.1.9 Foundry test report, if specified in the purchase order (Specification B824),
3.1.10 Witness inspection, if specified in the purchase order (Specification B824),
3.1.11 Product marking, if specified in the purchase order (Specification B824), and
3.1.12 Castings for Seawater Service (Section 4).
TABLE 2 Chemical Requirements
Composition, % max except as indicated
Copper
Copper + Sum
Classification Alloy
Nickel (incl of named
Copper Aluminum Iron Manganese Silicon Lead Zinc Tin
UNS No.
Cobalt) elements,
min
A
Yellow brass C85470 60.0–65.0 0.10–1.0 0.20 . . . 0.09 Rem 1.0–4.0 99.5
Silicon brass C87500 79.0 min 0.5 . . . 3.0–5.0 0.09 12.0–16.0 . 99.5
B
C87800 80.0 min 0.15 0.15 0.15 0.20 3.8–4.2 0.09 12.0–16.0 0.25 99.8
C
C87850 75.0–78.0 . . . 0.10 0.10 0.20 2.7–3.4 0.09 Remainder 0.30 99.5
Lead-free yellow C89540 58.0–64.0 0.10–0.60 0.50 . 1.0 . 0.10 32.0–38.0 1.2 99.5
D
brass
Aluminum bronze C95300 86.0 min 9.0–11.0 0.75–1.5 . . . . . . 99.0
C95400 83.0 min 10.0–11.5 3.0–5.0 0.25 1.5 . . . . 99.5
C95410 83.0 min 10.0–11.5
...

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