Standard Guide for Testing Epoxy Resins

SIGNIFICANCE AND USE
3.1 This guide directs the user to test methods that determine properties generally accepted as standard test items for classification of epoxy resins.
SCOPE
1.1 This guide covers methods for testing epoxy resins as listed in Table 1. All of the methods were tested by interlaboratory participation in accordance with usual ASTM guidelines. Each method specifies a recommended amount of sample for starting a separate analysis, but several of the procedures can be conducted on the same starting material if so desired. For example, viscosity, color, and density could be run on the same specimen.  
1.2 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.3 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

General Information

Status
Published
Publication Date
31-May-2022
Drafting Committee
D01.33 - Polymers and Resins

Relations

Effective Date
01-Apr-2024
Effective Date
01-Nov-2023
Effective Date
01-Jun-2019
Effective Date
01-Jun-2018
Effective Date
15-Dec-2016
Effective Date
01-Jul-2014
Effective Date
01-Jul-2014
Effective Date
01-Feb-2013
Effective Date
01-Nov-2012
Effective Date
01-Jun-2012
Effective Date
15-Apr-2012
Effective Date
01-Feb-2012
Effective Date
01-Nov-2011
Effective Date
01-Nov-2011
Effective Date
01-Jun-2011

Overview

ASTM D4142-89(2022): Standard Guide for Testing Epoxy Resins is an internationally recognized guide developed by ASTM International. This standard provides direction on selecting appropriate test methods for determining key physical and chemical properties of epoxy resins. It is designed for manufacturers, quality control laboratories, and research institutions to ensure reliable and consistent characterization of epoxy resin materials according to established practices. ASTM D4142 aligns with global standards as outlined by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

Key Topics

The standard details recommended ASTM test methods for the following critical properties of epoxy resins:

  • Epoxy Content: Assessed by chemical reaction methods as outlined in ASTM D1652.
  • Hydrolyzable Chlorine Content: Determined using ASTM D1726, especially suitable for concentrations below 1%.
  • Total Chlorine Content: Measured by ASTM D1847 through oxidation and subsequent titration or gravimetric analyses.
  • Viscosity: Evaluated by kinematic (ASTM D445) or bubble time (ASTM D1545) methods for transparent and opaque liquids.
  • Color: Assessed using the Gardner Color Scale (ASTM D1544) or the Platinum-Cobalt Scale (ASTM D1209) for clear epoxy resins.
  • Density: Determined using ASTM D1475, valuable for high-viscosity and volatile liquids.
  • Nonvolatile Content: Measured using thin film techniques in accordance with ASTM D1259.
  • Acid Value: Evaluated by ASTM D1639, which indicates the amount of acid in the epoxy resin.

Each method has undergone interlaboratory testing to determine repeatability and reproducibility, providing reliable benchmarks for quality assurance.

Applications

ASTM D4142 is a practical tool across various industries and use cases:

  • Quality Control: Manufacturers utilize this standard to verify the physical and chemical characteristics of epoxy resins before product release, ensuring consistent batch quality.
  • Product Development: R&D teams adopt these test methods to characterize new epoxy resin formulations or to verify performance attributes during formulation adjustments.
  • Regulatory Compliance: The standard supports compliance with international trade and safety regulations by following accepted test methodologies.
  • Comparative Analysis: Laboratories and technical experts use the prescribed methods for objective comparisons between different epoxy resin samples and suppliers.
  • Process Optimization: Industrial operations apply these standardized tests to optimize batch processes and resin properties tailored to specific application requirements.

The ability to conduct multiple tests (e.g., viscosity, color, and density) on a single specimen streamlines workflows and reduces material waste in analytical labs.

Related Standards

The following ASTM test methods and guides are directly related and referenced within ASTM D4142-89(2022):

  • ASTM D445 - Test Method for Kinematic Viscosity of Transparent and Opaque Liquids
  • ASTM D1545 - Test Method for Viscosity by Bubble Time Method
  • ASTM D1209 - Test Method for Color of Clear Liquids (Platinum-Cobalt Scale)
  • ASTM D1259 - Test Methods for Nonvolatile Content of Resin Solutions
  • ASTM D1475 - Test Method for Density of Liquid Coatings, Inks, and Related Products
  • ASTM D1544 - Test Method for Color of Transparent Liquids (Gardner Color Scale)
  • ASTM D1652 - Test Method for Epoxy Content of Epoxy Resins
  • ASTM D1726 - Test Methods for Hydrolyzable Chloride Content of Liquid Epoxy Resins
  • ASTM D1847 - Test Methods for Total Chlorine Content of Epoxy Resins
  • ASTM D1639 - Test Method for Acid Value of Organic Coating Materials

For comprehensive test procedures and industry guidelines on epoxy resins, consult these referenced ASTM standards.


Keywords: ASTM D4142, epoxy resin testing, epoxy resins, quality control, viscosity, color measurement, density, chemical analysis, hydrolyzable chlorine, total chlorine, nonvolatile content, acid value, resin standards.

Buy Documents

Guide

ASTM D4142-89(2022) - Standard Guide for Testing Epoxy Resins

English language (2 pages)
sale 15% off
sale 15% off

Get Certified

Connect with accredited certification bodies for this standard

Smithers Quality Assessments

US management systems and product certification.

ANAB United States Verified

DIN CERTCO

DIN Group product certification.

DAKKS Germany Verified

Sponsored listings

Frequently Asked Questions

ASTM D4142-89(2022) is a guide published by ASTM International. Its full title is "Standard Guide for Testing Epoxy Resins". This standard covers: SIGNIFICANCE AND USE 3.1 This guide directs the user to test methods that determine properties generally accepted as standard test items for classification of epoxy resins. SCOPE 1.1 This guide covers methods for testing epoxy resins as listed in Table 1. All of the methods were tested by interlaboratory participation in accordance with usual ASTM guidelines. Each method specifies a recommended amount of sample for starting a separate analysis, but several of the procedures can be conducted on the same starting material if so desired. For example, viscosity, color, and density could be run on the same specimen. 1.2 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. 1.3 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

SIGNIFICANCE AND USE 3.1 This guide directs the user to test methods that determine properties generally accepted as standard test items for classification of epoxy resins. SCOPE 1.1 This guide covers methods for testing epoxy resins as listed in Table 1. All of the methods were tested by interlaboratory participation in accordance with usual ASTM guidelines. Each method specifies a recommended amount of sample for starting a separate analysis, but several of the procedures can be conducted on the same starting material if so desired. For example, viscosity, color, and density could be run on the same specimen. 1.2 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. 1.3 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

ASTM D4142-89(2022) is classified under the following ICS (International Classification for Standards) categories: 83.080.10 - Thermosetting materials. The ICS classification helps identify the subject area and facilitates finding related standards.

ASTM D4142-89(2022) has the following relationships with other standards: It is inter standard links to ASTM D445-24, ASTM D445-23, ASTM D1726-11(2019), ASTM D1259-06(2018), ASTM D445-16, ASTM D445-14, ASTM D445-14e1, ASTM D1545-13, ASTM D1475-98(2012), ASTM D1259-06(2012), ASTM D445-12, ASTM D1545-07(2012), ASTM D1652-11, ASTM D1652-11e1, ASTM D1726-11. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.

ASTM D4142-89(2022) is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.

Standards Content (Sample)


This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
Designation: D4142 − 89 (Reapproved 2022)
Standard Guide for
Testing Epoxy Resins
This standard is issued under the fixed designation D4142; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope D1545 Test Method for Viscosity of Transparent Liquids by
Bubble Time Method
1.1 This guide covers methods for testing epoxy resins as
D1639 Test Method for Acid Value of Organic Coating
listed in Table 1. All of the methods were tested by interlabo-
Materials (Withdrawn 2005)
ratory participation in accordance with usual ASTM guide-
D1652 Test Method for Epoxy Content of Epoxy Resins
lines.Eachmethodspecifiesarecommendedamountofsample
D1726 Test Methods for Hydrolyzable Chloride Content of
for starting a separate analysis, but several of the procedures
Liquid Epoxy Resins
can be conducted on the same starting material if so desired.
D1847 Test Methods for Total Chlorine Content of Epoxy
For example, viscosity, color, and density could be run on the
Resins (Withdrawn 2007)
same specimen.
1.2 This standard does not purport to address all of the
3. Significance and Use
safety concerns, if any, associated with its use. It is the
3.1 This guide directs the user to test methods that deter-
responsibility of the user of this standard to establish appro-
mine properties generally accepted as standard test items for
priate safety, health, and environmental practices and deter-
classification of epoxy resins.
mine the applicability of regulatory limitations prior to use.
1.3 This international standard was developed in accor-
4. Epoxy Content
dance with internationally recognized principles on standard-
4.1 The epoxy content of epoxy resins is determined by
ization established in the Decision on Principles for the
reacting a solution of the resin with a standard solution of
Development of International Standards, Guides and Recom-
hydrogen bromide in glacial acetic acid. The quantity of acid
mendations issued by the World Trade Organization Technical
consumed is a measure of the epoxy content. Test Methods
Barriers to Trade (TBT) Committee.
D1652 was found to have a repeatability of 2 % of the epoxy
2. Referenced Documents content and a reproducibility of 6 % of the epoxy content.
2.1 ASTM Standards:
5. Hydrolyzable Chlorine
D445 Test Method for Kinematic Viscosity of Transparent
5.1 Test Method D1726 covers the determination of the
and Opaque Liquids (and Calculation of Dynamic Viscos-
easily hydrolyzable chlorine content of liquid epoxy resins in
ity)
concentrations below 1 weight %. The specimen is refluxed
D1209 Test Method for Color of Clear Liquids (Platinum-
with a known amount of a standard alcoholic potassium
Cobalt Scale)
hydroxide solution. The amount of hydroxide consumed is
D1259 Test Methods for Nonvolatile Content of Resin
measured by titration and corresponds to the hydrolyzable
Solutions
chlorine content of the resin. By interlaboratory testing, the
D1475 Test Method for Density of Liquid Coatings, Inks,
repeatability was found to be 0.02 %, and the reproducibility
and Related Products
was found to be 0.05 %, both absolute.
D1544 Test Method for Color of Transparent Liquids (Gard-
ner Color Scale)
6. Total Chlorine
6.1 Organic and inorganic chlorine compounds are deter-
This guide is under the jurisdiction of ASTM Committee D01 on Paint and
minedinepoxyresinsinaccordancewithTestMethodsD1847.
Related Coatings, Materials, and Applications and is the direct responsibility of
The resin specimen is oxidized by combustion in a bomb
Subcommittee D01.33 on Polymers and Resins.
Current edition approved June 1, 2022. Published June 2022. Originally
containing oxygen under pressure. The chlorides formed are
approved in 1982. Last previous edition approved in 2017 as D4142 – 89 (2017).
dissolved in a sodium carbonate solution and then either
DOI: 10.1520/D4142-89R22.
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
Standards volume information, refer to the standard’s Document Summary page on The last approved version of this historical standard is referenced on
the ASTM website. www.astm.org.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
...

Questions, Comments and Discussion

Ask us and Technical Secretary will try to provide an answer. You can facilitate discussion about the standard in here.

Loading comments...