ASTM F1930-23
(Test Method)Standard Test Method for Evaluation of Flame-Resistant Clothing for Protection Against Fire Simulations Using an Instrumented Manikin
Standard Test Method for Evaluation of Flame-Resistant Clothing for Protection Against Fire Simulations Using an Instrumented Manikin
SIGNIFICANCE AND USE
5.1 Use this test method to measure the thermal protection provided by different materials, garments, clothing ensembles, and systems when exposed to a specified fire (see 3.2.2, 3.2.3, 4.1, and 10.4).
5.1.1 This test method does not simulate high radiant exposures, for example, those found in electric arc flash exposures, some types of fire exposures where liquid or solid fuels are involved, nor exposure to nuclear explosions.
5.2 This test method provides a measurement of garment and clothing ensemble performance on a stationary upright manikin of specified dimensions. This test method is used to provide predicted skin burn injury for a specific garment or protective clothing ensemble when exposed to a laboratory simulation of a fire. It does not establish a pass/fail for material performance.
5.2.1 This test method is not intended to be a quality assurance test. The results do not constitute a material’s performance specification.
5.2.2 The effects of body position and movement are not addressed in this test method.
5.3 The measurement of the thermal protection provided by clothing is complex and dependent on the apparatus and techniques used. It is not practical in a test method of this scope to establish details sufficient to cover all contingencies. Departures from the instructions in this test method have the potential to lead to significantly different test results. Technical knowledge concerning the theory of heat transfer and testing practices is needed to evaluate if, and which departures from the instructions given in this test method are significant. Standardization of the test method reduces, but does not eliminate, the need for such technical knowledge. Report any departures along with the results.
SCOPE
1.1 This test method is used to provide predicted human skin burn injury for single-layer garments or protective clothing ensembles mounted on a stationary upright instrumented manikin which are then exposed in a laboratory to a simulated fire environment having controlled heat flux, flame distribution, and duration. The average exposure heat flux is 84 kW/m2 (2 cal/s·cm2), with durations up to 20 s.
1.2 The visual and physical changes to the single-layer garment or protective clothing ensemble are recorded to aid in understanding the overall performance of the garment or protective clothing ensemble and how the predicted human skin burn injury results can be interpreted.
1.3 The skin burn injury prediction is based on a limited number of experiments where the forearms of human subjects were exposed to elevated thermal conditions. This forearm information for skin burn injury is applied uniformly to the entire body of the manikin, except the hands and feet. The hands and feet are not included in the skin burn injury prediction.
1.4 The measurements obtained and observations noted can only apply to the particular garment(s) or ensemble(s) tested using the specified heat flux, flame distribution, and duration.
1.5 This standard is used to measure and describe the response of materials, products, or assemblies to heat and flame under controlled conditions, but does not by itself incorporate all factors required for fire hazard or fire risk assessment of the materials, products, or assemblies under actual fire conditions.
1.6 This method is not a fire test response test method.
1.7 The values stated in SI units are to be regarded as standard. The values given in parentheses are mathematical conversions to inch-pound units or other units commonly used for thermal testing. If appropriate, round the non-SI units for convenience.
1.8 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.9 Fire testing is ...
General Information
- Status
- Published
- Publication Date
- 31-May-2023
- Technical Committee
- F23 - Personal Protective Clothing and Equipment
- Drafting Committee
- F23.80 - Flame and Thermal
Relations
- Effective Date
- 01-Sep-2017
- Effective Date
- 15-Jul-2017
- Effective Date
- 01-Mar-2017
- Effective Date
- 15-Sep-2015
- Effective Date
- 01-Sep-2015
- Effective Date
- 01-Apr-2015
- Effective Date
- 15-Feb-2015
- Effective Date
- 01-May-2014
- Effective Date
- 01-Jul-2013
- Effective Date
- 01-Jul-2013
- Effective Date
- 15-Jun-2013
- Effective Date
- 15-Jun-2013
- Effective Date
- 15-May-2013
- Effective Date
- 01-May-2013
- Effective Date
- 01-May-2013
Overview
ASTM F1930-23: Standard Test Method for Evaluation of Flame-Resistant Clothing for Protection Against Fire Simulations Using an Instrumented Manikin is a globally recognized standard published by ASTM International. This test method provides a consistent way to assess the thermal protection offered by flame-resistant garments and protective clothing ensembles when exposed to a controlled simulated fire. The evaluation is performed using a stationary, upright instrumented manikin equipped with thermal energy sensors, allowing objective measurement and prediction of potential skin burn injury under standardized laboratory conditions.
Key Topics
- Thermal Protection Measurement: The standard measures how effectively different garments, materials, and clothing systems protect against heat and flame by exposing them to a controlled fire.
- Instrumented Manikin: Garments are fitted to a stationary manikin embedded with thermal energy sensors, which collect data on heat transfer and are used to calculate predicted skin burn injury.
- Test Conditions: Exposure involves a defined heat flux (average 84 kW/m²), controlled flame distribution, and set durations of up to 20 seconds to ensure consistency and repeatability.
- Data Analysis: Advanced software analyzes time-dependent sensor data to estimate predicted second- and third-degree burn injuries, supporting informed decisions in garment selection and design.
- Scope and Limitations: The method does not simulate every real-world fire hazard (e.g., electric arc, liquid fuel fires, or nuclear events) and does not establish a pass/fail threshold or material specification.
Applications
ASTM F1930-23 is widely used across industries where flame and thermal hazards pose significant risk. Practical applications include:
- Protective Clothing Evaluation: Fire departments, oil and gas, chemical processing, electrical utilities, and other industries use the standard to assess and compare the protective performance of flame-resistant clothing.
- Product Development and Improvement: Manufacturers employ the test method to optimize garment design and material selection, ensuring that clothing provides maximum protection during fire exposure.
- Comparative Benchmarking: The standard enables apples-to-apples comparisons, supporting procurement teams, safety managers, and regulatory bodies in selecting the most appropriate flame-resistant garments.
- Training and Risk Assessment: Results from the test can inform safety training programs and support more accurate risk assessments by quantifying potential burn injury under specified conditions.
- Conformance Assessment: While not a quality assurance or performance specification standard, ASTM F1930-23 can be referenced in conformance evaluations for regulatory or contractual requirements.
Related Standards
Several standards complement or provide additional context for the use and interpretation of ASTM F1930-23:
- ASTM D123: Terminology Relating to Textiles
- ASTM F1494: Terminology Relating to Protective Clothing
- ASTM D3776/D3776M: Mass Per Unit Area (Weight) of Fabric
- NFPA 2112: Standard on Flame-Resistant Garments for Protection of Industrial Personnel Against Flash Fire
- ISO 13506: Protective clothing - Thermal manikin test for complete garments exposed to flame
- AATCC Test Methods 135 and 158: Dimensional changes after home laundering and dry-cleaning
Practical Value
By standardizing the approach to fire simulation testing and burn injury prediction, ASTM F1930-23 supports the development, selection, and use of more reliable flame-resistant clothing. Organizations benefit through improved worker safety, enhanced product comparability, and strengthened regulatory compliance. Utilizing this test method can help reduce the incidence and severity of thermal injuries in environments where fire hazards are present.
Keywords: ASTM F1930-23, flame-resistant clothing, instrumented manikin, thermal protection, skin burn injury, fire simulation, protective clothing testing, heat flux, occupational safety, garment performance.
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Frequently Asked Questions
ASTM F1930-23 is a standard published by ASTM International. Its full title is "Standard Test Method for Evaluation of Flame-Resistant Clothing for Protection Against Fire Simulations Using an Instrumented Manikin". This standard covers: SIGNIFICANCE AND USE 5.1 Use this test method to measure the thermal protection provided by different materials, garments, clothing ensembles, and systems when exposed to a specified fire (see 3.2.2, 3.2.3, 4.1, and 10.4). 5.1.1 This test method does not simulate high radiant exposures, for example, those found in electric arc flash exposures, some types of fire exposures where liquid or solid fuels are involved, nor exposure to nuclear explosions. 5.2 This test method provides a measurement of garment and clothing ensemble performance on a stationary upright manikin of specified dimensions. This test method is used to provide predicted skin burn injury for a specific garment or protective clothing ensemble when exposed to a laboratory simulation of a fire. It does not establish a pass/fail for material performance. 5.2.1 This test method is not intended to be a quality assurance test. The results do not constitute a material’s performance specification. 5.2.2 The effects of body position and movement are not addressed in this test method. 5.3 The measurement of the thermal protection provided by clothing is complex and dependent on the apparatus and techniques used. It is not practical in a test method of this scope to establish details sufficient to cover all contingencies. Departures from the instructions in this test method have the potential to lead to significantly different test results. Technical knowledge concerning the theory of heat transfer and testing practices is needed to evaluate if, and which departures from the instructions given in this test method are significant. Standardization of the test method reduces, but does not eliminate, the need for such technical knowledge. Report any departures along with the results. SCOPE 1.1 This test method is used to provide predicted human skin burn injury for single-layer garments or protective clothing ensembles mounted on a stationary upright instrumented manikin which are then exposed in a laboratory to a simulated fire environment having controlled heat flux, flame distribution, and duration. The average exposure heat flux is 84 kW/m2 (2 cal/s·cm2), with durations up to 20 s. 1.2 The visual and physical changes to the single-layer garment or protective clothing ensemble are recorded to aid in understanding the overall performance of the garment or protective clothing ensemble and how the predicted human skin burn injury results can be interpreted. 1.3 The skin burn injury prediction is based on a limited number of experiments where the forearms of human subjects were exposed to elevated thermal conditions. This forearm information for skin burn injury is applied uniformly to the entire body of the manikin, except the hands and feet. The hands and feet are not included in the skin burn injury prediction. 1.4 The measurements obtained and observations noted can only apply to the particular garment(s) or ensemble(s) tested using the specified heat flux, flame distribution, and duration. 1.5 This standard is used to measure and describe the response of materials, products, or assemblies to heat and flame under controlled conditions, but does not by itself incorporate all factors required for fire hazard or fire risk assessment of the materials, products, or assemblies under actual fire conditions. 1.6 This method is not a fire test response test method. 1.7 The values stated in SI units are to be regarded as standard. The values given in parentheses are mathematical conversions to inch-pound units or other units commonly used for thermal testing. If appropriate, round the non-SI units for convenience. 1.8 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. 1.9 Fire testing is ...
SIGNIFICANCE AND USE 5.1 Use this test method to measure the thermal protection provided by different materials, garments, clothing ensembles, and systems when exposed to a specified fire (see 3.2.2, 3.2.3, 4.1, and 10.4). 5.1.1 This test method does not simulate high radiant exposures, for example, those found in electric arc flash exposures, some types of fire exposures where liquid or solid fuels are involved, nor exposure to nuclear explosions. 5.2 This test method provides a measurement of garment and clothing ensemble performance on a stationary upright manikin of specified dimensions. This test method is used to provide predicted skin burn injury for a specific garment or protective clothing ensemble when exposed to a laboratory simulation of a fire. It does not establish a pass/fail for material performance. 5.2.1 This test method is not intended to be a quality assurance test. The results do not constitute a material’s performance specification. 5.2.2 The effects of body position and movement are not addressed in this test method. 5.3 The measurement of the thermal protection provided by clothing is complex and dependent on the apparatus and techniques used. It is not practical in a test method of this scope to establish details sufficient to cover all contingencies. Departures from the instructions in this test method have the potential to lead to significantly different test results. Technical knowledge concerning the theory of heat transfer and testing practices is needed to evaluate if, and which departures from the instructions given in this test method are significant. Standardization of the test method reduces, but does not eliminate, the need for such technical knowledge. Report any departures along with the results. SCOPE 1.1 This test method is used to provide predicted human skin burn injury for single-layer garments or protective clothing ensembles mounted on a stationary upright instrumented manikin which are then exposed in a laboratory to a simulated fire environment having controlled heat flux, flame distribution, and duration. The average exposure heat flux is 84 kW/m2 (2 cal/s·cm2), with durations up to 20 s. 1.2 The visual and physical changes to the single-layer garment or protective clothing ensemble are recorded to aid in understanding the overall performance of the garment or protective clothing ensemble and how the predicted human skin burn injury results can be interpreted. 1.3 The skin burn injury prediction is based on a limited number of experiments where the forearms of human subjects were exposed to elevated thermal conditions. This forearm information for skin burn injury is applied uniformly to the entire body of the manikin, except the hands and feet. The hands and feet are not included in the skin burn injury prediction. 1.4 The measurements obtained and observations noted can only apply to the particular garment(s) or ensemble(s) tested using the specified heat flux, flame distribution, and duration. 1.5 This standard is used to measure and describe the response of materials, products, or assemblies to heat and flame under controlled conditions, but does not by itself incorporate all factors required for fire hazard or fire risk assessment of the materials, products, or assemblies under actual fire conditions. 1.6 This method is not a fire test response test method. 1.7 The values stated in SI units are to be regarded as standard. The values given in parentheses are mathematical conversions to inch-pound units or other units commonly used for thermal testing. If appropriate, round the non-SI units for convenience. 1.8 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. 1.9 Fire testing is ...
ASTM F1930-23 is classified under the following ICS (International Classification for Standards) categories: 13.340.10 - Protective clothing. The ICS classification helps identify the subject area and facilitates finding related standards.
ASTM F1930-23 has the following relationships with other standards: It is inter standard links to ASTM E2683-17, ASTM D3776/D3776M-09a(2017), ASTM D123-17, ASTM D123-15b, ASTM D123-15a, ASTM D123-15, ASTM D5219-15, ASTM E177-14, ASTM F1494-13, ASTM D3776/D3776M-09a(2013), ASTM D123-13ae1, ASTM D123-13a, ASTM D123-13, ASTM E177-13, ASTM E691-13. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.
ASTM F1930-23 is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.
Standards Content (Sample)
This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
Designation: F1930 − 23
Standard Test Method for
Evaluation of Flame-Resistant Clothing for Protection
Against Fire Simulations Using an Instrumented Manikin
This standard is issued under the fixed designation F1930; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope conversions to inch-pound units or other units commonly used
for thermal testing. If appropriate, round the non-SI units for
1.1 This test method is used to provide predicted human
convenience.
skin burn injury for single-layer garments or protective cloth-
1.8 This standard does not purport to address all of the
ing ensembles mounted on a stationary upright instrumented
safety concerns, if any, associated with its use. It is the
manikin which are then exposed in a laboratory to a simulated
responsibility of the user of this standard to establish appro-
fire environment having controlled heat flux, flame
priate safety, health, and environmental practices and deter-
distribution, and duration. The average exposure heat flux is 84
2 2
mine the applicability of regulatory limitations prior to use.
kW/m (2 cal ⁄s·cm ), with durations up to 20 s.
1.9 Fire testing is inherently hazardous. Adequate safe-
1.2 The visual and physical changes to the single-layer
guards for personnel and property shall be employed in
garment or protective clothing ensemble are recorded to aid in
conducting these tests.
understanding the overall performance of the garment or
1.10 This international standard was developed in accor-
protective clothing ensemble and how the predicted human
dance with internationally recognized principles on standard-
skin burn injury results can be interpreted.
ization established in the Decision on Principles for the
1.3 The skin burn injury prediction is based on a limited
Development of International Standards, Guides and Recom-
number of experiments where the forearms of human subjects
mendations issued by the World Trade Organization Technical
were exposed to elevated thermal conditions. This forearm
Barriers to Trade (TBT) Committee.
information for skin burn injury is applied uniformly to the
entire body of the manikin, except the hands and feet. The
2. Referenced Documents
hands and feet are not included in the skin burn injury
2.1 ASTM Standards:
prediction.
D123 Terminology Relating to Textiles
1.4 The measurements obtained and observations noted can
D1835 Specification for Liquefied Petroleum (LP) Gases
only apply to the particular garment(s) or ensemble(s) tested
D3776/D3776M Test Methods for Mass Per Unit Area
using the specified heat flux, flame distribution, and duration.
(Weight) of Fabric
D5219 Terminology Relating to Body Dimensions for Ap-
1.5 This standard is used to measure and describe the
response of materials, products, or assemblies to heat and flame parel Sizing
E177 Practice for Use of the Terms Precision and Bias in
under controlled conditions, but does not by itself incorporate
ASTM Test Methods
all factors required for fire hazard or fire risk assessment of the
E457 Test Method for Measuring Heat-Transfer Rate Using
materials, products, or assemblies under actual fire conditions.
a Thermal Capacitance (Slug) Calorimeter
1.6 This method is not a fire test response test method.
E511 Test Method for Measuring Heat Flux Using a Copper-
1.7 The values stated in SI units are to be regarded as
Constantan Circular Foil, Heat-Flux Transducer
standard. The values given in parentheses are mathematical
E691 Practice for Conducting an Interlaboratory Study to
Determine the Precision of a Test Method
This test method is under the jurisdiction of ASTM Committee F23 on Personal
Protective Clothing and Equipment and is the direct responsibility of Subcommittee
F23.80 on Flame and Thermal. For referenced ASTM standards, visit the ASTM website, www.astm.org, or
Current edition approved June 1, 2023. Published June 2023. Originally contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
approved in 1999. Last previous edition approved in 2018 as F1930 – 18. Standards volume information, refer to the standard’s Document Summary page on
DOI:10.1520/F1930-23. the ASTM website.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
F1930 − 23
E2683 Test Method for Measuring Heat Flux Using Flush- 3.2.3 flame distribution, n—in the fire testing of clothing, a
Mounted Insert Temperature-Gradient Gages spatial distribution of incident flames from burners to provide
F1494 Terminology Relating to Protective Clothing
a controlled heat flux over the surface area of the manikin.
2.2 AATCC Standards:
3.2.4 heat flux, n—the heat flow rate through a surface of
Test Method 135 Dimensional Changes of Fabrics after
unit area perpendicular to the direction of heat flow (kW/m )
Home Laundering
(cal/s·cm ).
Test Method 158 Dimensional Changes on Dry-Cleaning in
3.2.4.1 Discussion—Two different heat fluxes are referred to
Perchloroethylene: Machine Method
in this test method: incident and absorbed. The incident heat
2.3 Canadian Standards:
flux refers to the energy striking the nude manikin, or the
CAN/CGSB-4.2 No. 58-M90 Textile Test Methods Color-
exterior of the test specimen when mounted on the manikin,
fastness and Dimensional Change in Domestic Launder-
during flame engulfment. The absorbed heat flux refers to only
ing of Textiles
the portion of the incident heat flux which is absorbed by each
CAN/CGSB-3.14 M88 Liquefied Petroleum Gas (Propane)
thermal energy sensor based on its absorption characteristics.
The incident heat flux is used in setting the required exposure
2.4 NFPA Standards:
conditions, while the absorbed heat flux is used in calculating
NFPA 54 National Fuel Gas Code, 2009 Edition
the predicted skin burn injury.
NFPA 58 Liquefied Petroleum Gas Code 2008 Edition
NFPA 85 Boiler and Combustion Systems Hazards Code,
3.2.5 instrumented manikin, n—in the fire testing of
2007 Edition
clothing, a structure designed and constructed to represent an
NFPA 86 Standard for Ovens and Furnaces, 1999 Edition
adult-size human and which is fitted with thermal energy (heat
flux) sensors at its surface.
3. Terminology
3.2.5.1 Discussion—The manikin is fabricated to specified
3.1 For definitions of terms used in this test method, use the
dimensions from a high-temperature-resistant material (see
following documents. For terms related to textiles, refer to
6.1). The instrumented manikin used in fire testing of clothing
Terminology D123; for terms related to protective clothing,
is fitted with at least 100 thermal energy sensors, distributed
refer to Terminology F1494; and for terms related to body
over the manikin surface. The feet and hands are not normally
dimensions, refer to Terminology D5219.
fitted with sensors. If the feet and hands are equipped with
sensors, it is up to the user to define a procedure to interpret the
3.2 Definitions:
results.
3.2.1 burn injury, n—thermal damage which occurs to
human skin at various depths and is a function of local
3.2.6 predicted second-degree burn injury, n—a calculated
temperature and time.
second-degree burn injury to skin based on measurements
3.2.1.1 Discussion—Burn injury in human tissue occurs
made with a thermal energy sensor.
when the tissue is heated above a critical temperature (44 °C
3.2.6.1 Discussion—For the purposes of this standard, pre-
(317.15 K or 111 °F)). Thermal burn damage to human tissue
dicted second-degree burn injury is defined by the burn injury
depends on the magnitude of the temperature rise above the
model parameters (see Section 12 and Appendix X1). Some
critical value and the duration that the temperature is above the
laboratories have unequally spaced sensors and assign an area
critical value. Thus, damage can occur during both the heating
to each sensor over which the same burn injury prediction is
and cooling phases of an exposure. The degree of burn injury
assumed to occur; others, with equally spaced sensors, have
(second or third degree) depends on the maximum depth within
equal areas for each sensor.
the skin layers to which tissue damage occurs. The first-degree
burn injury is considered minor relative to second-degree and
3.2.7 predicted third-degree burn injury, n—a calculated
third-degree burn injuries. It is not included in the evaluation of
third-degree burn injury to skin based on measurements made
test specimens in this test method (see Appendix X1).
with a thermal energy sensor.
3.2.2 fire exposure, n—in the fire testing of clothing, the fire 3.2.7.1 Discussion—For the purposes of this standard, pre-
exposure is a propane-air diffusion flame with a controlled heat dicted third-degree burn injury is defined by the burn injury
flux and spatial distribution, engulfing the manikin for a model parameters (see Section 12 and Appendix X1). Some
controlled duration. laboratories have unequally spaced sensors and assign an area
3.2.2.1 Discussion—The flames are generated by propane to each sensor over which the same burn injury prediction is
jet diffusion burners. Each burner produces a reddish-orange
assumed to occur; others, with equally spaced sensors, have
flame with accompanying black smoke (soot).
equal areas for each sensor.
3.2.8 predicted total burn injury, n—in the fire testing of
clothing, the manikin surface area represented by all thermal
Available from American Association of Textile Chemists and Colorists
energy sensors registering a predicted second-degree or pre-
(AATCC), P.O. Box 12215, Research Triangle Park, NC 27709, http://
dicted third-degree burn injury, expressed as a percentage (see
www.aatcc.org.
13.5).
Available from Standards Council of Canada, Suite 1200, 45 O’Conor St.,
Ottawa, Ontario, K1P 6N7.
3.2.9 second-degree burn injury, n—complete necrosis (liv-
Available from National Fire Protection Association (NFPA), 1 Batterymarch
Park, Quincy, MA 02169-7471, http://www.nfpa.org. ing cell death) of the epidermis skin layer (see Appendix X1).
F1930 − 23
3.2.10 thermal energy sensor, n—a device which produces computer-based data acquisition system is used to store the
an output suitable for calculating incident and absorbed heat time varying output from the sensors over a preset time
fluxes. interval.
3.2.10.1 Discussion—Types of sensors which have been
4.4 Computer software uses the stored data to calculate the
used successfully include slug calorimeters, surface and buried
incident heat flux and the absorbed heat flux and their variation
temperature measurements, and circular foil heat flux gauges.
with time for each sensor. The calculated absorbed heat flux
Some types of sensors approximate the thermal inertia of
and its variation with time is used to calculate the temperature
human skin and some do not. The known sensors in current use
within human skin and subcutaneous layers (adipose) as a
have relatively small detection areas. An assumption is made
function of time. The temperature history within the skin and
for the purposes of this method that thermal energy measured
subcutaneous layers (adipose) is used to predict the onset and
in these small areas can be extrapolated to larger surrounding
severity of human skin burn injury. The computer software
surface areas so that the overall manikin surface can be
calculates the predicted second-degree and predicted third-
approximated by a minimum number of sensors. The resulting
degree burn injury and the total predicted burn injury resulting
sensor-predicted burn injury applies to the extrapolated cover-
from the exposure.
age area. Some laboratories assign different coverage areas to
4.5 The overall percentage of predicted second-degree,
each sensor over which the same burn injury prediction is
predicted third-degree, and predicted total burn injury is
assumed to apply; others, with equally spaced sensors, have
calculated by dividing the total number of sensors indicating
equal areas for each sensor (see 6.2.2.1).
each of these conditions by the total number of sensors on the
3.2.11 thermal protection, n—the property that characterizes
manikin. Alternately, the overall percentages are calculated
the overall performance of a garment or protective clothing using sensor area-weighted techniques for facilities with non-
ensemble relative to how it retards thermal energy that is
uniform sensor coverage. A reporting is also made of the above
sufficient to cause a predicted second-degree or predicted conditions where the areas that are not covered by the test
third-degree burn injury.
specimen are excluded (see 13.5.1 and 13.5.2). This test
method does not include the ~12 % of body surface area
3.2.11.1 Discussion—Thermal protection of a garment or
represented by the unsensored manikin feet and hands. No
ensemble and the consequential predicted burn injury (second-
corrections are applied for their exclusion.
degree and third-degree), is quantified from the response of the
thermal energy sensors and use of a skin burn injury prediction
4.6 The visual and physical changes to the test specimen are
model. In addition to the calculated results, the physical
recorded to aid in understanding overall performance and how
response and degradation of the garment or protective clothing
the resulting burn injury results can be interpreted.
ensemble is an observable phenomenon useful in understand-
4.7 Identification of the test specimen, test conditions,
ing garment or protective clothing ensemble thermal protec-
comments and remarks about the test purpose, and response of
tion.
the test specimen to the exposure are recorded and are included
3.2.12 third-degree burn injury, n—complete necrosis (liv-
as part of the report.
ing cell death) of the epidermis and dermis skin layers (see
4.8 The performance of the test specimen is indicated by the
Appendix X1).
calculated burn injury area, expressed as a percentage, and
subjective observations of material response to the test expo-
4. Summary of Test Method
sure.
4.1 This test method covers quantitative measurements and
4.9 Appendix X1 contains a general description of human
subjective observations that characterize the performance of
burn injury, its calculation, and historical notes.
single-layer garments or protective clothing ensembles
mounted on a stationary upright instrumented manikin. The
5. Significance and Use
conditioned test specimen is placed on the instrumented
5.1 Use this test method to measure the thermal protection
manikin at ambient atmospheric conditions and exposed to a
provided by different materials, garments, clothing ensembles,
propane-air diffusion flame with controlled heat flux, flame
and systems when exposed to a specified fire (see 3.2.2, 3.2.3,
distribution, and duration. The average incident heat flux is
2 2
4.1, and 10.4).
84 kW ⁄m (2 cal/s·cm ), with durations up to 20 s.
5.1.1 This test method does not simulate high radiant
4.2 The test procedure, data acquisition, calculation of
exposures, for example, those found in electric arc flash
results, and preparation of parts of the test report are performed
exposures, some types of fire exposures where liquid or solid
with computer hardware and software programs. The complex-
fuels are involved, nor exposure to nuclear explosions.
ity of the test method requires a high degree of technical
5.2 This test method provides a measurement of garment
expertise in the test setup and operation of the instrumented
and clothing ensemble performance on a stationary upright
manikin and the associated data collection and analysis soft-
manikin of specified dimensions. This test method is used to
ware.
provide predicted skin burn injury for a specific garment or
4.3 Thermal energy transferred through and from the test protective clothing ensemble when exposed to a laboratory
specimen during and after the exposure is measured by thermal simulation of a fire. It does not establish a pass/fail for material
energy sensors located at the surface of the manikin. A performance.
F1930 − 23
5.2.1 This test method is not intended to be a quality 6.1.2 The manikin shall be constructed of flame-resistant,
assurance test. The results do not constitute a material’s thermally stable, nonmetallic materials which will not contrib-
performance specification. ute fuel to the combustion process. A flame-resistant, thermally
5.2.2 The effects of body position and movement are not stable, glass fiber-reinforced vinyl ester resin at least 3 mm
addressed in this test method. ( ⁄8 in.) thick has proven effective.
5.3 The measurement of the thermal protection provided by 6.2 Apparatus for Burn Injury Assessment:
clothing is complex and dependent on the apparatus and 6.2.1 Thermal Energy Sensors—Each sensor shall have the
techniques used. It is not practical in a test method of this scope capacity to measure the incident heat flux over a range from 0.0
2 2
to establish details sufficient to cover all contingencies. Depar- to 165 kW/m (0.0 to 4.0 cal/s·cm ). This range permits the use
tures from the instructions in this test method have the potential of the sensors to set the exposure level by directly exposing the
to lead to significantly different test results. Technical knowl- instrumented manikin to the controlled fire in a test without the
edge concerning the theory of heat transfer and testing prac- test specimen and also have the capability to measure the heat
tices is needed to evaluate if, and which departures from the transfer to the manikin when covered with a test specimen.
instructions given in this test method are significant. Standard- 6.2.1.1 The sensors shall be constructed of a material with
ization of the test method reduces, but does not eliminate, the known thermal and physical characteristics that shall be used to
need for such technical knowledge. Report any departures
indicate the time varying heat flux received by the sensors.
along with the results. Types of sensors which have been used successfully include
slug calorimeters, surface and buried temperature
6. Apparatus
measurements, and circular foil heat flux gauges. Some types
of sensors approximate the thermal inertia of human skin and
6.1 Instrumented Manikin—An upright manikin with speci-
some do not. The minimum response time for the thermal
fied dimensions that represents an adult human form shall be
energy sensor-data acquisition system shall be ≤0.2 s.
used (see Fig. 1).
6.1.1 Size and Shape—The manikin shall be constructed
NOTE 1—Technical information on the different types of sensors can be
with a head, neck, chest/back, abdomen/buttocks, arms, hands,
found in Test Methods E457, E511, and E2683.
legs, and feet. The manikin’s dimensions shall correspond to
6.2.1.2 The sensor surface shall have an absorptivity of at
those required for standard sizes of garments because devia-
least 0.9. Coating the sensor with a thin layer of flat black,
tions in fit will affect the results. A male manikin consisting of
high-temperature paint with an absorptivity of at least 0.9 has
the sizes given in Table 1 has been found satisfactory to
been found effective.
evaluate garments or protective ensembles. The sizes for a
6.2.2 Manikin Thermal Energy Sensor Layout—A minimum
female manikin have not yet been set.
of 100 thermal energy sensors shall be used. The percentage
distribution is given in Table 2. They shall be distributed as
uniformly as possible within each area on the manikin.
6.2.2.1 It is acceptable to have the sensor layout as one of
uniform spacing or of nonuniform spacing. With uniform
spacing, each sensor is located in the center of an area, the
areas being of uniform size over the surface of the manikin.
The nonuniform spacing results in sensors being located in the
center of an area, but the areas are not uniform over the surface
of the manikin. With the nonuniform spacing, laboratories shall
report area-weighted values of predicted second-degree, pre-
dicted third-degree, and predicted total burn injury and the
percentages as required in 13.5. Laboratories shall state the
basis on which the calculations are made.
6.3 Apparatus for Calibration of the Thermal Energy Sen-
sors:
6.3.1 Energy Sources—Pure radiant or a combination
convective-radiant energy source has been found effective for
these calibrations.
6.3.1.1 Understanding the interaction between the energy
source and the thermal energy sensor is critical to obtaining
accurate calibrations. If the temperature of either the source or
Krylon #1618 BBQ and Stove, Krylon #1316 Sandable Primer, and Krylon
#1614 High Heat and Radiator Paint have been found to be effective. See ASTM
NOTE 1—Only six of eight burners are shown.
Study “Evaluation of Black Paint and Calorimeters used for Electric Arc Testing,”
ASTM contract #F18-103601, Kinectrics Report:8046-003-RC-0001-R00, August
FIG. 1 Schematic of Instrumented Manikin and Burner Placement 22, 2000.
F1930 − 23
TABLE 1 Measurements for Male Manikin
Measurement Location Centimetres Inches
Height 180.3 ± 1.3 71 ± 0.5
Chest circumference at largest value (chest girth) 102.9 ± 1.9 40.5 ± 0.75
Center of base of rear neck to wrist measured across shoulder and along outside of arm (cervicale 79.4 ± 2.5 31.25 ± 1.0
to wrist length)
Top of shoulder to wrist along arm (arm length). 61 ± 2.5 24 ± 1.0
Arm circumference at largest diameter between shoulder and elbow (upper-arm girth) 30.5 ± 0.6 12 ± 0.25
Waist circumference at narrowest position (waist girth) 85 ± 1.3 33.5 ± 0.5
Crotch to heel along the inside of the leg (crotch height minus ankle height) 86.4 ± 2.5 34 ± 1.0
Hips circumference at the largest dimension (hip girth) 101.6 ± 1.9 40 ± 0.75
Base of center of rear neck to waist (center back waist length) 42.5 ± 1.9 16.75 ± 0.75
Waist to base of heel (waist height) 115.6 ± 5.0 45.5 ± 2.0
Thigh circumference at largest dimension between crotch and knee (thigh girth) 58.4 ± 1.3 23 ± 0.5
TABLE 2 Percentage Area of Male Manikin Form Represented by
6.5 Software Programs:
Sensors
6.5.1 Logging of Recorded Data—The software shall log the
Body Area Percent
output from the thermal energy sensors in identifiable files for
Head 7
A
the preset time at or above the minimum specified data
Trunk 40
Arms 16
acquisition rate.
Thighs 22
6.5.2 Heat Flux Calculations—The software shall convert
Lower legs/Shanks 15
Hands/Feet 0
the recorded thermal sensor outputs into a measured heat flux
Total 100
using a method appropriate for the thermal energy sensor
A
The trunk of the body includes the back, buttocks, chest, and pelvic areas.
design. This shall include accounting for the heat losses from
the surface and sides of the sensor, as appropriate.
6.5.2.1 Incident Heat Flux—The incident heat flux at each
the sensor changes during calibration, this will affect the
sample point for each thermal energy sensor shall be calculated
energy transfer to the sensor and the resulting calibration.
using the calibration characteristics determined in 10.2. These
6.3.2 Calibration Heat Flux Sensor—A traceable heat flux
values shall be stored for use in calculating the average
measuring device used to confirm the output of the energy
incident heat flux and its standard deviation for nude exposures
source used to calibrate the thermal energy sensors over a
as required in 10.4.
range of heat fluxes.
6.5.2.2 Absorbed Heat Flux—Using the absorption charac-
6.3.2.1 Understanding the interaction between the energy
source and the calibration heat flux sensor is critical to teristics of the thermal energy sensors, calculate and store the
obtaining accurate calibrations. Different calibration heat flux absorbed heat flux for each sensor for each sample point.
sensor designs respond differently to different modes of heat
6.5.3 Burn Injury Calculations—The computer software
transfer. For example, a thin foil or Gardon heat flux gauge
program used shall have the capability of using the calculated
responds well to pure radiant heat transfer, but not convection
time-dependent absorbed heat flux files to calculate the tem-
heat transfer. Schmidt-Boelter gauges respond well to both
peratures within the skin and subcutaneous layers (adipose) as
modes of heat transfer.
a function of depth and time, and calculating the time when a
6.3.3 The calibrations determined in 10.2 for each thermal
predicted second-degree or third-degree burn injury will occur
energy sensor shall be recorded and the most recent calibration
for each sensor utilizing a skin burn injury model. The total
results used to carry out the burn injury analysis.
predicted burn injury and the percentage predicted burn injury
shall be calculated using only the sensors having a calculated
6.4 Data Acquisition Hardware—A system shall be pro-
vided with the capability of acquiring and storing the results of second-degree and third-degree burn injury. The calculation
the measurement from each sensor at least five times per requirements of this program are identified in Section 12.
second for the data acquisition period.
6.5.3.1 The computer software program shall, as a
6.4.1 The data acquisition rate of five readings per second
minimum, calculate the predicted skin burn injury at the
from each sensor is the minimum necessary to obtain adequate
epidermis/dermis interface and the dermis/subcutaneous (adi-
data. Higher sampling rates are desirable during the flame
pose) interface (see Section 12 and Appendix X1).
exposure period. Laboratories sample up to ten samples per
6.5.4 Burn Injury Assessment—The area-weighted sum of
sensor during this period. The minimum rate of five samples
the sensors that received sufficient energy to result in a
per second per sensor is adequate after the flame exposure. The
predicted second-degree burn shall be the predicted second-
accuracy of the measurement system shall be less than 2 % of
degree burn assessment. The area-weighted sum of the sensors
the reading or 61.0 °C (61.8 °F) for temperature measure-
that received sufficient energy to result in a predicted third-
ments.
degree burn shall be the predicted third-degree burn assess-
ment. The area-weighted sum of all sensors registering a
second-degree or third-degree burn injury shall be the total
7 predicted burn injury resulting from the exposure to the fire
National Institute of Standards and Technology (NIST) or similar standards
body. condition.
F1930 − 23
6.5.4.1 The calculated results report the burn injury assess- apparatus. Examples of these safety devices, detectors, and
ment as a percentage (%) based on the total number of sensors suppression systems include propane gas detectors, motion
(entire manikin) and the total covered by the test specimen only detectors, door closure detectors, handheld fire extinguishers,
(see 13.5). For manikin systems that do not have a uniformly and any other devices necessary to meet the requirements of
spaced sensor layout, the laboratory shall area weight the local codes. A water deluge system and an interlocked “LEL/
results. Exhaust” system have been found effective. LEL is the Lower
Explosion Limit. For pure propane gas in air, the value is 2.1 %
6.5.5 Additional Computer Software Requirements—In ad-
dition to monitoring and controlling the operation of the fire, by volume (1).
data acquisition systems, and carrying out the incident heat 6.6.5.1 Additional information on safety devices is available
flux, absorbed heat flux, and skin burn injury calculations, the from NFPA 54 and NFPA 85 or equivalent local standards.
computer software shall be used to prepare some of the
6.7 Fuel and Delivery System—The chamber shall be
materials for the report, sensors calibrations, etc. Appendix X2
equipped with fuel supply, delivery, and burner systems to
is a list of recommended safety, control, data acquisition,
provide reproducible fire exposures.
calculation, report preparation, and supporting programs.
6.7.1 Fuel—The propane fuel used in the system shall be
6.6 Exposure Chamber—A ventilated, fire-resistant enclo- from a liquefied petroleum (LP) gas supply with sufficient
sure with viewing windows and access door(s) shall be purity and constancy to provide a uniform exposure.
provided to contain the manikin and exposure apparatus.
NOTE 2—Fuels meeting the HD-5 specifications (See Specification
6.6.1 Exposure Chamber Size—The chamber size shall be
D1835, CAN/CGSB 3.14 M88, or equivalent) have been found satisfac-
sufficient to provide a uniform flame engulfment of the
tory. Liquefied petroleum (LP) gas is commonly referred to as propane
fuel or propane gas. “Propane gas” are the words used in this standard to
manikin and shall have sufficient space to allow safe movement
identify the LP gas.
around the manikin for dressing without accidentally jarring
and displacing the burners. The minimum interior dimensions
6.7.2 Delivery System—A system of piping, pressure
of the chamber shall be 2.1 by 2.1 by 2.4 m (7.0 by 7.0 by regulators, valves, and pressure sensors, including a double
8.0 ft). There is no limitation on a maximum chamber size,
block and bleed burner management scheme (see NFPA 58) or
provided the operators are safely isolated from the chamber similar system consistent with local codes, shall be provided to
during and after the exposure, when combustion products and
safely deliver gaseous propane to the ignition system and
toxic gases are likely to be present. All chambers and burner exposure burners. This delivery system shall be sufficient to
systems shall meet the requirements in 4.1 and 10.4 in repeated
provide an average heat flux of at least 84 kW/m
exposures. (2.0 cal ⁄s·cm ) for an exposure time of at least 8 s. Fuel
6.6.2 Burner and Manikin Alignment—Apparatus and pro- delivery shall be controlled to provide known exposure dura-
cedures for checking the alignment of the burners and manikin tion within 60.1 s of the set exposure time.
position prior to each test shall be available. 6.7.3 Burner System—The burner system shall consist of
6.6.3 Chamber Temperature—The chamber temperature one ignition system for each exposure burner and sufficient
prior to a test shall be between 15 and 30 °C (58 and 85 °F). burners to provide the required range of heat fluxes, with a
flame distribution uniformity to meet the requirements in 10.4,
6.6.4 Chamber Air Flow—The chamber shall be isolated
10.4.1, 10.4.2, and 10.4.3.
from air movement other than the natural air flow required for
6.7.3.1 Exposure Burners—Large, induced combustion air,
the combustion process so that the pilot flames, if fitted, and the
exposure flames are not affected before and during the test industrial-style propane burners are positioned around the
manikin to produce a uniform laboratory simulation of a fire.
exposure. The isolation from air movement shall continue
during the data acquisition period after the exposure flames are These burners produce a large, fuel-rich, reddish-yellow flame.
extinguished. A forced-air exhaust system for rapid removal of If necessary, enlarge the burner gas jet, or remove it, to yield a
combustion products after the data acquisition period shall be fuel-to-air mixture for a long luminous reddish-yellow flame
provided. that engulfs the manikin. A minimum of eight burners shall be
used and positioned to yield the exposure level and uniformity
6.6.4.1 The unaided air flow within the chamber shall be
as described in 10.4, 10.4.1, 10.4.2, and 10.4.3. A satisfactory
sufficient to permit the combustion process needed for the
exposure has been achieved with eight burners, one positioned
required heat flux during the exposure period and shall be
at each quadrant of the manikin at the knee level, and one
controlled to provide a quiet atmosphere for the data acquisi-
positioned at each quadrant at the upper thigh level (see Fig. 1).
tion period. Openings to the exterior of the test chamber shall
Variations in exposure chamber size and air flow detail might
be provided for the passive supply of adequate amounts of air
require use of additional burners to achieve the desired flame
for safe combustion of the fuel during the exposure. The
distribution. Some laboratories have found it necessary to use
forced-air exhaust system for rapid removal of combustion
twelve burners with two each on six stands positioned at
products after the data acquisition period shall conform to
approximately 60° intervals around the manikin to achieve the
NFPA 86 (1999), Section 5–4.1.2. Due to their nature, the
desired flame distribution.
products of combustion from diffusion flames contain toxic
materials such as unburned fuel, carbon monoxide, and soot.
6.6.5 Chamber Safety Devices—The exposure chamber
shall be equipped with sufficient safety devices, detectors, and
The boldface numbers in parentheses refer to a list of references at the end of
suppression systems to provide safe operation of the test this standard.
F1930 − 23
6.7.3.2 Ignition System—Each exposure burner shall be 7.2 The exposure chamber shall be equipped with an ap-
equipped with a remotely operated ignition system positioned proved fire suppression system.
near the exit of the burner, but not in the direct path of the
7.3 Care shall be taken to prevent personnel contact with
flames so as to interfere with the exposure flame pattern. The
combustion products, smoke, and fumes resulting from the
ignition system shall be interlocked to the burner gas supply
flame exposure. Exposure to gaseous products shall be pre-
valves to prevent premature or erroneous opening of these
vented by adequate ventilation of the chamber. Appropriate
valves. Any electrical magnetic field generated by the ignition
personal protective equipment shall be worn when working in
system shall be small enough so as not to interfere with the
the exposure chamber, handling the exposed garments, and
quality of the data acquisition and recording process. Standing
cleaning the manikin after the test exposure.
pilot flames have been found to perform satisfactorily.
6.8 Image Recording System—A video system for recording 8. Types of Tests, Test Specimens, and Sampling
a visual image of the manikin before, during, and after the
8.1 Types of Tests—This test method is useful for three types
flame exposure shall be provided. The front of the manikin
of evaluations: comparison of the materials of garment
shall be the primary record of the burn exposure, with a
construction, garment design, and end-use garment specifica-
manikin rear record optional.
tion. Each type of appraisal has different garment type and
6.9 Safety Checklist—A checklist shall be included in the style requirements.
8.1.1 Materials of Garment Construction Evaluation—This
computer operating program to ensure that all safety features
have been satisfied before the flame exposure can occur. This evaluation requires garments of the standard garment design
(see 8.2.2) and size (Table 3), constructed with the different
list shall include, but is not limited to, the following: confirm
that the manikin has been properly dressed in the test speci- materials.
8.1.2 Garment Design Evaluation—This evaluation requires
men; confirm that no person is in the burn chamber; confirm
that the chamber doors are closed and all safety requirements garments constructed of the same material, of the standard size
(Table 3), and with the different design characteristics of
are met. The procedural safety checks shall be documented.
interest.
6.10 Test Specimen Conditioning Area—The area shall be
8.1.3 End-Use Garment Specification—This specification
maintained at 21 6 2 °C (70 6 5 °F) and 65 6 5 % relative
requires garments of the standard size (Table 3), constructed
humidity. It shall be large enough to have good air circulation
with the material and design representing the anticipated end
around the test specimens during conditioning.
use.
NOTE 3—The permitted variation in the conditioning temperature and
8.2 Test Specimen—A specimen is a garment (for example,
relative humidity is larger than other ASTM textile testing standards. This
a single-layer coverall) or protective clothing ensemble.
larger range was set to reflect present practice. Some manikin-fire
laboratories are at isolated sites and do not have conditioning rooms that 8.2.1 Fit of Test Specimen—Garment or ensemble fit on the
can meet the more stringent requirements.
manikin (the amount of ease) can be an important issue,
especially for lightweight specimens. Increasing the ease adds
7. Hazards
to the thickness of the insulating layer of air between the
7.1 Procedural operating instructions shall be provided by garment and the manikin surface. Experiments suggest that for
the testing laboratory and strictly followed to ensure safe a single-layer coverall, increasing the coverall by one size
testing. These instructions shall include, but are not limited to: above the nominal value for the manikin reduces the skin burn
exhaust of the chamber prior to any test series; no personnel injury prediction by about 5 %. When using a manikin with the
within the chamber when the ignition system is checked and dimensions given in Table 1, size 42R coveralls (Table 3) have
activated; isolation of the chamber during the test to contain the been found satisfactory.
combustion process and the resulting combustion products; 8.2.2 Standard Garment Design—The standard garment
ventilation of the chamber after the test exposure. shall be a long-sleeved coverall with set-in sleeves and
TABLE 3 Standard Coverall Size Requirements
NOTE 1—All measurements shall be taken with the coverall fully zippered, laid flat, smooth, and before preconditioning. See Fig. 2 for graphical details.
Measurement Location Centimeters (Inches) Description
Chest (A) 57.8 ± 1.9 (22.75 ± 0.75) Across the front at 2.54 cm (1.0 in.) below the armholes from folded edge to folded edge
Waist (B) 51.4 ± 1.9 (20.25 ± 0.75) At the waist of the coverall where the top and bottom sections are joined from folded edge
to folded edge
Hip (C) 61.6 ± 1.9 (24.25 ± 0.75) 20.3 cm (8.0 in.) below the waist of the coverall from folded edge to folded edge
Thigh (D) 36.8 ± 1.3 (14.5 ± 0.5) 2.54 cm (1.0 in.) below crotch seam, from folded edge to folded edge
Sleeve Length (E) 87.6 ± 1.9 (34.5 ± 0.75) From the center back neck to cuff edge
Trouser Leg; Inseam (F) 74.9 ± 1.9 (29.5 ± 0.75) From the crotch seam along leg inseam to bottom of leg
Torso Back Length (G) 96.5 ± 2.5 (38 ± 1.00) From the crotch seam to high point shoulder
Torso Front Length (H) 92.4 ± 3.2 (36.25 ± 1.25) From the crotch seam to high point shoulder
Sleeve Cuff Width (I) 14.0 ± 0.6 (5.5 ± 0.25) From folded edge to folded edge along the bottom of the sleeve
Leg Bottom Width (J) 21.6 ± 0.6 (8.5 ± 0.25) From folded edge to folded edge along the bottom of the leg
Front Rise Length (K) 38.7 ± 0.6 (15.25 ± 0.25) From the front waist seam to the center of the crotch
F1930 − 23
FIG. 2 Standard Coverall Measurement Locations
a point 12 cm (5.0 in.) above the coverall crotch seam has shown to be
full-length slide fastener in the front. Use the digitized pattern
satisfactory.
available from ASTM headquarters to create a more reproduc-
ible standard garment consistent with the dimensions in Table
8.2.2.1 The standard garment shall have a 150 by 150 mm
3. The coverall design shall meet the following requirements:
(6 by 6 in.) swatch attached inside to a seam. This swatch shall
(1) The coverall shall have a two-pointed collar (Note 4).
be used for measuring the area density using Option C of Test
(2) The slide fastener shall extend vertically from the collar
Methods D3776/D3776M. The swatch shall be cut from the
line to a point above the coverall crotch seam (Note 5). A
same lot of material used to make the outer layer of the test
full-length fabric placket on the interior of the slide fastener
specimen.
permanently attached to the garment body shall be provided to
8.2.3 Garment styles that deviate from the type or dimen-
cover the back of the slide fastener, and slide fastener tape to
sions outlined in Table 3 can be used, but shall be described in
prevent direct contact of the slide fastener with any manikin
detail in the test report (see 8.2.1).
sensors. The slide fastener cover shall be no more than 2.54 6
8.3 Laboratory Sample—Garments or ensembles meeting
0.6 cm (1.0 6 0.25 in.) wide and shall be no more than two
the purpose of the evaluation requirements of 8.1.1, 8.1.2, or
layers of self-fabric with no interfacing. The full length of the
8.1.3 shall be the laboratory sampling unit.
metal fastener shall be exposed on the exterior of the garment.
(3) The coverall shall not have pockets or sleeve/pant cuffs. 8.3.1 Test a minimum of three specimens from the labora-
(4) The coverall shall be a single-layer garment with no
tory sampling unit. A greater number of specimens can be used
patches. to improve precision of test results.
(5) The coverall shall have a waist seam but not a waist-
band. There shall be no closures in the waist area such as 9. Preparation of Test Specimen and Cutting Samples for
elastic or strap-type closures to tighten up the waist area.
Area Density Measurements
(6) There shall be no other closures on the coverall except
9.1 Laundering—Launder each garment one wash and dry
for the front zipper closure, that would include buttons, snaps,
cycle prior to conditioning, unless designated not to be
elastic, or strap-type closures.
laundered.
(7) The garment seams shall be sewn with non-melting,
9.1.1 For garments that are designated on the flame-resistant
noncombustible thread.
garment label to be washed, use the AATCC or CAN/CGSB
(8) The test specimens shall meet the size requirements of
procedure identified in 9.1.4.
Table 3.
9.1.2 For garments that are designated on the flame-resistant
(9) The coverall shall not have a biswing in the back.
garment label to be dry cleaned, use the AATCC procedure
(10) The coverall shall not have a crotch gusset.
identified in 9.1.5.
NOTE 4—It is recommended that the two-pointed collar length be 6.35
9.1.3 For garments that are designated on the flame-resistant
6 1.3 cm (2.5 6 0.5 in.).
NOTE 5—The slide fastener extending vertically from the collar line to garment label to be either washed or dry cleaned, specimens
F1930 − 23
shall be tested after one cycle of washing and drying as 10.2.2 Calibrate each sensor prior to startup of a new
specified in 9.1.4, or after one cycle of dry cleaning as specified manikin, whenever a sensor is repaired or replaced, and
in 9.1.5. whenever the results appear to have shifted or to differ from the
9.1.4 Use laundry conditions of AATCC Test Method 135, expected values.
(1, V, A, iii) or CAN/CGSB-4.2 No. 58-M90.
10.3 Confirmation of Burn Injury Prediction—In addition to
9.1.5 Use dry cleaning procedures of Sections 9.2 and 9.3 of
individual sensor calibration, check the thermal energy
AATCC Test Method 158.
sensor—data acquisition—burn injury prediction model as a
9.2 Conditioning—Condition each specimen for at least unit. Expose a randomly selected sensor to a known constant
24 h in an environment controlled to 21 6 2 °C (70 6 5 °F) heat flux, with a duration which will result in a second-degree
and 65 6 5 % relative humidity (see 6.10 and Note 3). Each burn injury being calculated by the manikin burn injury
specimen shall be tested within 30 min of removal from the computer program that meets the requirements in Section 12.
conditioning area. If the specimen cannot be tested within
Table 4 lists a range of absorbed heat fluxes and durations to be
30 min, seal it in a manner that restricts moisture loss or gain used and the required agreement. Use any exposure conditions
until immediately prior to testing. Test such garments within
that will result in absorbed energies within the range listed,
20 min after removal from the bag. Garments shall not remain accounting for sensor surface heat absorption characteristics
isolated for longer than 4 h prior to testing. (for example, absorptivity). Precise matching to a heat flux is
not required. If interpolation is required, account for the highly
9.3 Standard garments come with an attached swatch from
nonlinear behavior of the relationship, or calculat
...
This document is not an ASTM standard and is intended only to provide the user of an ASTM standard an indication of what changes have been made to the previous version. Because
it may not be technically possible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current version
of the standard as published by ASTM is to be considered the official document.
Designation: F1930 − 18 F1930 − 23
Standard Test Method for
Evaluation of Flame-Resistant Clothing for Protection
Against Fire Simulations Using an Instrumented Manikin
This standard is issued under the fixed designation F1930; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope
1.1 This test method is used to provide predicted human skin burn injury for single-layer garments or protective clothing
ensembles mounted on a stationary upright instrumented manikin which are then exposed in a laboratory to a simulated fire
environment having controlled heat flux, flame distribution, and duration. The average exposure heat flux is 84 kW/m
(2 cal ⁄s·cm ), with durations up to 20 s.
1.2 The visual and physical changes to the single-layer garment or protective clothing ensemble are recorded to aid in
understanding the overall performance of the garment or protective clothing ensemble and how the predicted human skin burn
injury results can be interpreted.
1.3 The skin burn injury prediction is based on a limited number of experiments where the forearms of human subjects were
exposed to elevated thermal conditions. This forearm information for skin burn injury is applied uniformly to the entire body of
the manikin, except the hands and feet. The hands and feet are not included in the skin burn injury prediction.
1.4 The measurements obtained and observations noted can only apply to the particular garment(s) or ensemble(s) tested using
the specified heat flux, flame distribution, and duration.
1.5 This standard is used to measure and describe the response of materials, products, or assemblies to heat and flame under
controlled conditions, but does not by itself incorporate all factors required for fire hazard or fire risk assessment of the materials,
products, or assemblies under actual fire conditions.
1.6 This method is not a fire test response test method.
1.7 The values stated in SI units are to be regarded as standard. The values given in parentheses are mathematical conversions to
inch-pound units or other units commonly used for thermal testing. If appropriate, round the non-SI units for convenience.
1.8 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility
of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of
regulatory limitations prior to use.
1.9 Fire testing is inherently hazardous. Adequate safeguards for personnel and property shall be employed in conducting these
tests.
This test method is under the jurisdiction of ASTM Committee F23 on Personal Protective Clothing and Equipment and is the direct responsibility of Subcommittee
F23.80 on Flame and Thermal.
Current edition approved June 1, 2018June 1, 2023. Published June 2018June 2023. Originally approved in 1999. Last previous edition approved in 20172018 as
F1930 – 17.F1930 – 18. DOI:10.1520/F1930-18.DOI:10.1520/F1930-23.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
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1.10 This international standard was developed in accordance with internationally recognized principles on standardization
established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued
by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
2. Referenced Documents
2.1 ASTM Standards:
D123 Terminology Relating to Textiles
D1835 Specification for Liquefied Petroleum (LP) Gases
D3776/D3776M Test Methods for Mass Per Unit Area (Weight) of Fabric
D5219 Terminology Relating to Body Dimensions for Apparel Sizing
E177 Practice for Use of the Terms Precision and Bias in ASTM Test Methods
E457 Test Method for Measuring Heat-Transfer Rate Using a Thermal Capacitance (Slug) Calorimeter
E511 Test Method for Measuring Heat Flux Using a Copper-Constantan Circular Foil, Heat-Flux Transducer
E691 Practice for Conducting an Interlaboratory Study to Determine the Precision of a Test Method
E2683 Test Method for Measuring Heat Flux Using Flush-Mounted Insert Temperature-Gradient Gages
F1494 Terminology Relating to Protective Clothing
2.2 AATCC Standards:
Test Method 135 Dimensional Changes of Fabrics after Home Laundering
Test Method 158 Dimensional Changes on Dry-Cleaning in Perchloroethylene: Machine Method
2.3 Canadian Standards:
CAN/CGSB-4.2 No. 58-M90 Textile Test Methods Colorfastness and Dimensional Change in Domestic Laundering of Textiles
CAN/CGSB-3.14 M88 Liquefied Petroleum Gas (Propane)
2.4 NFPA Standards:
NFPA 54 National Fuel Gas Code, 2009 Edition
NFPA 58 Liquefied Petroleum Gas Code 2008 Edition
NFPA 85 Boiler and Combustion Systems Hazards Code, 2007 Edition
NFPA 86 Standard for Ovens and Furnaces, 1999 Edition
3. Terminology
3.1 For definitions of terms used in this test method, use the following documents. For terms related to textiles, refer to
Terminology D123; for terms related to protective clothing, refer to Terminology F1494; and for terms related to body dimensions,
refer to Terminology D5219.
3.2 Definitions:
3.2.1 burn injury, n—thermal damage which occurs to human skin at various depths and is a function of local temperature and
time.
3.2.1.1 Discussion—
Burn injury in human tissue occurs when the tissue is heated above a critical temperature (44 °C (317.15 K or 111 °F)). Thermal
burn damage to human tissue depends on the magnitude of the temperature rise above the critical value and the duration that the
temperature is above the critical value. Thus, damage can occur during both the heating and cooling phases of an exposure. The
degree of burn injury (second or third degree) depends on the maximum depth within the skin layers to which tissue damage
occurs. The first-degree burn injury is considered minor relative to second-degree and third-degree burn injuries. It is not included
in the evaluation of test specimens in this test method (see Appendix X1).
3.2.2 fire exposure, n—in the fire testing of clothing, the fire exposure is a propane-air diffusion flame with a controlled heat flux
and spatial distribution, engulfing the manikin for a controlled duration.
3.2.2.1 Discussion—
The flames are generated by propane jet diffusion burners. Each burner produces a reddish-orange flame with accompanying black
smoke (soot).
For referenced ASTM standards, visit the ASTM website, www.astm.org, or contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM Standards
volume information, refer to the standard’s Document Summary page on the ASTM website.
Available from American Association of Textile Chemists and Colorists (AATCC), P.O. Box 12215, Research Triangle Park, NC 27709, http://www.aatcc.org.
Available from Standards Council of Canada, Suite 1200, 45 O’Conor St., Ottawa, Ontario, K1P 6N7.
Available from National Fire Protection Association (NFPA), 1 Batterymarch Park, Quincy, MA 02169-7471, http://www.nfpa.org.
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3.2.3 flame distribution, n—in the fire testing of clothing, a spatial distribution of incident flames from burners to provide a
controlled heat flux over the surface area of the manikin.
2 2
3.2.4 heat flux, n—the heat flow rate through a surface of unit area perpendicular to the direction of heat flow (kW/m ) (cal/s·cm ).
3.2.4.1 Discussion—
Two different heat fluxes are referred to in this test method: incident and absorbed. The incident heat flux refers to the energy
striking the nude manikin, or the exterior of the test specimen when mounted on the manikin, during flame engulfment. The
absorbed heat flux refers to only the portion of the incident heat flux which is absorbed by each thermal energy sensor based on
its absorption characteristics. The incident heat flux is used in setting the required exposure conditions, while the absorbed heat
flux is used in calculating the predicted skin burn injury.
3.2.5 instrumented manikin, n—in the fire testing of clothing, a structure designed and constructed to represent an adult-size
human and which is fitted with thermal energy (heat flux) sensors at its surface.
3.2.5.1 Discussion—
The manikin is fabricated to specified dimensions from a high-temperature-resistant material (see 6.1). The instrumented manikin
used in fire testing of clothing is fitted with at least 100 thermal energy sensors, distributed over the manikin surface. The feet and
hands are not normally fitted with sensors. If the feet and hands are equipped with sensors, it is up to the user to define a procedure
to interpret the results.
3.2.6 predicted second-degree burn injury, n—a calculated second-degree burn injury to skin based on measurements made with
a thermal energy sensor.
3.2.6.1 Discussion—
For the purposes of this standard, predicted second-degree burn injury is defined by the burn injury model parameters (see Section
12 and Appendix X1). Some laboratories have unequally spaced sensors and assign an area to each sensor over which the same
burn injury prediction is assumed to occur; others, with equally spaced sensors, have equal areas for each sensor.
3.2.7 predicted third-degree burn injury, n—a calculated third-degree burn injury to skin based on measurements made with a
thermal energy sensor.
3.2.7.1 Discussion—
For the purposes of this standard, predicted third-degree burn injury is defined by the burn injury model parameters (see Section
12 and Appendix X1). Some laboratories have unequally spaced sensors and assign an area to each sensor over which the same
burn injury prediction is assumed to occur; others, with equally spaced sensors, have equal areas for each sensor.
3.2.8 predicted total burn injury, n—in the fire testing of clothing, the manikin surface area represented by all thermal energy
sensors registering a predicted second-degree or predicted third-degree burn injury, expressed as a percentage (see 13.5).
3.2.9 second-degree burn injury, n—complete necrosis (living cell death) of the epidermis skin layer (see Appendix X1).
3.2.10 thermal energy sensor, n—a device which produces an output suitable for calculating incident and absorbed heat fluxes.
3.2.10.1 Discussion—
Types of sensors which have been used successfully include slug calorimeters, surface and buried temperature measurements, and
circular foil heat flux gauges. Some types of sensors approximate the thermal inertia of human skin and some do not. The known
sensors in current use have relatively small detection areas. An assumption is made for the purposes of this method that thermal
energy measured in these small areas can be extrapolated to larger surrounding surface areas so that the overall manikin surface
can be approximated by a minimum number of sensors. The resulting sensor-predicted burn injury applies to the extrapolated
coverage area. Some laboratories assign different coverage areas to each sensor over which the same burn injury prediction is
assumed to apply; others, with equally spaced sensors, have equal areas for each sensor (see 6.2.2.1).
3.2.11 thermal protection, n—the property that characterizes the overall performance of a garment or protective clothing ensemble
relative to how it retards thermal energy that is sufficient to cause a predicted second-degree or predicted third-degree burn injury.
3.2.11.1 Discussion—
Thermal protection of a garment or ensemble and the consequential predicted burn injury (second-degree and third-degree), is
quantified from the response of the thermal energy sensors and use of a skin burn injury prediction model. In addition to the
calculated results, the physical response and degradation of the garment or protective clothing ensemble is an observable
phenomenon useful in understanding garment or protective clothing ensemble thermal protection.
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3.2.12 third-degree burn injury, n—complete necrosis (living cell death) of the epidermis and dermis skin layers (see Appendix
X1).
4. Summary of Test Method
4.1 This test method covers quantitative measurements and subjective observations that characterize the performance of
single-layer garments or protective clothing ensembles mounted on a stationary upright instrumented manikin. The conditioned test
specimen is placed on the instrumented manikin at ambient atmospheric conditions and exposed to a propane-air diffusion flame
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with controlled heat flux, flame distribution, and duration. The average incident heat flux is 84 kW ⁄m (2 cal/s·cm ), with durations
up to 20 s.
4.2 The test procedure, data acquisition, calculation of results, and preparation of parts of the test report are performed with
computer hardware and software programs. The complexity of the test method requires a high degree of technical expertise in the
test setup and operation of the instrumented manikin and the associated data collection and analysis software.
4.3 Thermal energy transferred through and from the test specimen during and after the exposure is measured by thermal energy
sensors located at the surface of the manikin. A computer-based data acquisition system is used to store the time varying output
from the sensors over a preset time interval.
4.4 Computer software uses the stored data to calculate the incident heat flux and the absorbed heat flux and their variation with
time for each sensor. The calculated absorbed heat flux and its variation with time is used to calculate the temperature within human
skin and subcutaneous layers (adipose) as a function of time. The temperature history within the skin and subcutaneous layers
(adipose) is used to predict the onset and severity of human skin burn injury. The computer software calculates the predicted
second-degree and predicted third-degree burn injury and the total predicted burn injury resulting from the exposure.
4.5 The overall percentage of predicted second-degree, predicted third-degree, and predicted total burn injury is calculated by
dividing the total number of sensors indicating each of these conditions by the total number of sensors on the manikin. Alternately,
the overall percentages are calculated using sensor area-weighted techniques for facilities with nonuniform sensor coverage. A
reporting is also made of the above conditions where the areas that are not covered by the test specimen are excluded (see 13.5.1
and 13.5.2). This test method does not include the ~12 % of body surface area represented by the unsensored manikin feet and
hands. No corrections are applied for their exclusion.
4.6 The visual and physical changes to the test specimen are recorded to aid in understanding overall performance and how the
resulting burn injury results can be interpreted.
4.7 Identification of the test specimen, test conditions, comments and remarks about the test purpose, and response of the test
specimen to the exposure are recorded and are included as part of the report.
4.8 The performance of the test specimen is indicated by the calculated burn injury area, expressed as a percentage, and subjective
observations of material response to the test exposure.
4.9 Appendix X1 contains a general description of human burn injury, its calculation, and historical notes.
5. Significance and Use
5.1 Use this test method to measure the thermal protection provided by different materials, garments, clothing ensembles, and
systems when exposed to a specified fire (see 3.2.2, 3.2.3, 4.1, and 10.4).
5.1.1 This test method does not simulate high radiant exposures, for example, those found in electric arc flash exposures, some
types of fire exposures where liquid or solid fuels are involved, nor exposure to nuclear explosions.
5.2 This test method provides a measurement of garment and clothing ensemble performance on a stationary upright manikin of
specified dimensions. This test method is used to provide predicted skin burn injury for a specific garment or protective clothing
ensemble when exposed to a laboratory simulation of a fire. It does not establish a pass/fail for material performance.
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5.2.1 This test method is not intended to be a quality assurance test. The results do not constitute a material’s performance
specification.
5.2.2 The effects of body position and movement are not addressed in this test method.
5.3 The measurement of the thermal protection provided by clothing is complex and dependent on the apparatus and techniques
used. It is not practical in a test method of this scope to establish details sufficient to cover all contingencies. Departures from the
instructions in this test method have the potential to lead to significantly different test results. Technical knowledge concerning the
theory of heat transfer and testing practices is needed to evaluate if, and which departures from the instructions given in this test
method are significant. Standardization of the test method reduces, but does not eliminate, the need for such technical knowledge.
Report any departures along with the results.
6. Apparatus
6.1 Instrumented Manikin—An upright manikin with specified dimensions that represents an adult human form shall be used (see
Fig. 1).
6.1.1 Size and Shape—The manikin shall be constructed with a head, neck, chest/back, abdomen/buttocks, arms, hands, legs, and
feet. The manikin’s dimensions shall correspond to those required for standard sizes of garments because deviations in fit will affect
the results. A male manikin consisting of the sizes given in Table 1 has been found satisfactory to evaluate garments or protective
ensembles. The sizes for a female manikin have not yet been set.
6.1.2 The manikin shall be constructed of flame-resistant, thermally stable, nonmetallic materials which will not contribute fuel
to the combustion process. A flame-resistant, thermally stable, glass fiber-reinforced vinyl ester resin at least 3 mm ( ⁄8 in.) thick
has proven effective.
6.2 Apparatus for Burn Injury Assessment:
NOTE 1—Only six of eight burners are shown.
FIG. 1 Schematic of Instrumented Manikin and Burner Placement
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TABLE 1 Measurements for Male Manikin
Measurement Location Centimetres Inches
Height 180.3 ± 1.3 71 ± 0.5
Chest circumference at largest value (chest girth) 102.9 ± 1.9 40.5 ± 0.75
Center of base of rear neck to wrist measured across shoulder and along outside of arm (cervicale 79.4 ± 2.5 31.25 ± 1.0
to wrist length)
Top of shoulder to wrist along arm (arm length). 61 ± 2.5 24 ± 1.0
Arm circumference at largest diameter between shoulder and elbow (upper-arm girth) 30.5 ± 0.6 12 ± 0.25
Waist circumference at narrowest position (waist girth) 85 ± 1.3 33.5 ± 0.5
Crotch to heel along the inside of the leg (crotch height minus ankle height) 86.4 ± 2.5 34 ± 1.0
Hips circumference at the largest dimension (hip girth) 101.6 ± 1.9 40 ± 0.75
Base of center of rear neck to waist (center back waist length) 42.5 ± 1.9 16.75 ± 0.75
Waist to base of heel (waist height) 115.6 ± 5.0 45.5 ± 2.0
Thigh circumference at largest dimension between crotch and knee (thigh girth) 58.4 ± 1.3 23 ± 0.5
6.2.1 Thermal Energy Sensors—Each sensor shall have the capacity to measure the incident heat flux over a range from 0.0 to 165
2 2
kW/m (0.0 to 4.0 cal/s·cm ). This range permits the use of the sensors to set the exposure level by directly exposing the
instrumented manikin to the controlled fire in a test without the test specimen and also have the capability to measure the heat
transfer to the manikin when covered with a test specimen.
6.2.1.1 The sensors shall be constructed of a material with known thermal and physical characteristics that shall be used to indicate
the time varying heat flux received by the sensors. Types of sensors which have been used successfully include slug calorimeters,
surface and buried temperature measurements, and circular foil heat flux gauges. Some types of sensors approximate the thermal
inertia of human skin and some do not. The minimum response time for the thermal energy sensor-data acquisition system shall
be ≤0.2 s.
NOTE 1—Technical information on the different types of sensors can be found in Test Methods E457, E511, and E2683.
6.2.1.2 The sensor surface shall have an absorptivity of at least 0.9. Coating the sensor with a thin layer of flat,flat black,
high-temperature paint with an absorptivity of at least 0.9 has been found effective.
6.2.2 Manikin Thermal Energy Sensor Layout—A minimum of 100 thermal energy sensors shall be used. The percentage
distribution is given in Table 2. They shall be distributed as uniformly as possible within each area on the manikin.
6.2.2.1 It is acceptable to have the sensor layout as one of uniform spacing or of nonuniform spacing. With uniform spacing, each
sensor is located in the center of an area, the areas being of uniform size over the surface of the manikin. The nonuniform spacing
results in sensors being located in the center of an area, but the areas are not uniform over the surface of the manikin. With the
nonuniform spacing, laboratories shall report area-weighted values of predicted second-degree, predicted third-degree, and
predicted total burn injury and the percentages as required in 13.5. Laboratories shall state the basis on which the calculations are
made.
6.3 Apparatus for Calibration of the Thermal Energy Sensors:
TABLE 2 Percentage Area of Male Manikin Form Represented by
Sensors
Body Area Percent
Head 7
A
Trunk 40
Arms 16
Thighs 22
Lower legs/Shanks 15
Hands/Feet 0
Total 100
A
The trunk of the body includes the back, buttocks, chest, and pelvic areas.
Krylon #1618 BBQ and Stove, Krylon #1316 Sandable Primer, and Krylon #1614 High Heat and Radiator Paint have been found to be effective. See ASTM Study
“Evaluation of Black Paint and Calorimeters used for Electric Arc Testing,” ASTM contract #F18-103601, Kinectrics Report:8046-003-RC-0001-R00, August 22, 2000.
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6.3.1 Energy Sources—Pure radiant or a combination convective-radiant energy source has been found effective for these
calibrations.
6.3.1.1 Understanding the interaction between the energy source and the thermal energy sensor is critical to obtaining accurate
calibrations. If the temperature of either the source or the sensor changes during calibration, this will affect the energy transfer to
the sensor and the resulting calibration.
6.3.2 Calibration Heat Flux Sensor—A traceable heat flux measuring device used to confirm the output of the energy source used
to calibrate the thermal energy sensors over a range of heat fluxes.
6.3.2.1 Understanding the interaction between the energy source and the calibration heat flux sensor is critical to obtaining
accurate calibrations. Different calibration heat flux sensor designs respond differently to different modes of heat transfer. For
example, a thin foil or Gardon heat flux gauge responds well to pure radiant heat transfer, but not convection heat transfer.
Schmidt-Boelter gauges respond well to both modes of heat transfer.
6.3.3 The calibrations determined in 10.2 for each thermal energy sensor shall be recorded and the most recent calibration results
used to carry out the burn injury analysis.
6.4 Data Acquisition Hardware—A system shall be provided with the capability of acquiring and storing the results of the
measurement from each sensor at least five times per second for the data acquisition period.
6.4.1 The data acquisition rate of five readings per second from each sensor is the minimum necessary to obtain adequate data.
Higher sampling rates are desirable during the flame exposure period. Laboratories sample up to ten samples per sensor during this
period. The minimum rate of five samples per second per sensor is adequate after the flame exposure. The accuracy of the
measurement system shall be less than 2 % of the reading or 61.0 °C (61.8 °F) for temperature measurements.
National Institute of Standards and Technology (NIST) or similar standards body.
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6.5 Software Programs:
6.5.1 Logging of Recorded Data—The software shall log the output from the thermal energy sensors in identifiable files for the
preset time at or above the minimum specified data acquisition rate.
6.5.2 Heat Flux Calculations—The software shall convert the recorded thermal sensor outputs into a measured heat flux using a
method appropriate for the thermal energy sensor design. This shall include accounting for the heat losses from the surface and
sides of the sensor, as appropriate.
6.5.2.1 Incident Heat Flux—The incident heat flux at each sample point for each thermal energy sensor shall be calculated using
the calibration characteristics determined in 10.2. These values shall be stored for use in calculating the average incident heat flux
and its standard deviation for nude exposures as required in 10.4.
6.5.2.2 Absorbed Heat Flux—Using the absorption characteristics of the thermal energy sensors, calculate and store the absorbed
heat flux for each sensor for each sample point.
6.5.3 Burn Injury Calculations—The computer software program used shall have the capability of using the calculated
time-dependent absorbed heat flux files to calculate the temperatures within the skin and subcutaneous layers (adipose) as a
function of depth and time, and calculating the time when a predicted second-degree or third-degree burn injury will occur for each
sensor utilizing a skin burn injury model. The total predicted burn injury and the percentage predicted burn injury shall be
calculated using only the sensors having a calculated second-degree and third-degree burn injury. The calculation requirements of
this program are identified in Section 12.
6.5.3.1 The computer software program shall, as a minimum, calculate the predicted skin burn injury at the epidermis/dermis
interface and the dermis/subcutaneous (adipose) interface (see Section 12 and Appendix X1).
6.5.4 Burn Injury Assessment—The area-weighted sum of the sensors that received sufficient energy to result in a predicted
second-degree burn shall be the predicted second-degree burn assessment. The area-weighted sum of the sensors that received
sufficient energy to result in a predicted third-degree burn shall be the predicted third-degree burn assessment. The area-weighted
sum of all sensors registering a second-degree or third-degree burn injury shall be the total predicted burn injury resulting from
the exposure to the fire condition.
6.5.4.1 The calculated results report the burn injury assessment as a percentage (%) based on the total number of sensors (entire
manikin) and the total covered by the test specimen only (see 13.5). For manikin systems that do not have a uniformly spaced
sensor layout, the laboratory shall area weight the results.
6.5.5 Additional Computer Software Requirements—In addition to monitoring and controlling the operation of the fire, data
acquisition systems, and carrying out the incident heat flux, absorbed heat flux, and skin burn injury calculations, the computer
software shall be used to prepare some of the materials for the report, sensors calibrations, etc. Appendix X2 is a list of
recommended safety, control, data acquisition, calculation, report preparation, and supporting programs.
6.6 Exposure Chamber—A ventilated, fire-resistant enclosure with viewing windows and access door(s) shall be provided to
contain the manikin and exposure apparatus.
6.6.1 Exposure Chamber Size—The chamber size shall be sufficient to provide a uniform flame engulfment of the manikin and
shall have sufficient space to allow safe movement around the manikin for dressing without accidentally jarring and displacing the
burners. The minimum interior dimensions of the chamber shall be 2.1 by 2.1 by 2.4 m (7.0 by 7.0 by 8.0 ft). There is no limitation
on a maximum chamber size, provided the operators are safely isolated from the chamber during and after the exposure, when
combustion products and toxic gases are likely to be present. All chambers and burner systems shall meet the requirements in 4.1
and 10.4 in repeated exposures.
6.6.2 Burner and Manikin Alignment—Apparatus and procedures for checking the alignment of the burners and manikin position
prior to each test shall be available.
6.6.3 Chamber Temperature—The chamber temperature prior to a test shall be between 15 and 30 °C (58 and 85 °F).
6.6.4 Chamber Air Flow—The chamber shall be isolated from air movement other than the natural air flow required for the
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combustion process so that the pilot flames, if fitted, and the exposure flames are not affected before and during the test exposure.
The isolation from air movement shall continue during the data acquisition period after the exposure flames are extinguished. A
forced-air exhaust system for rapid removal of combustion products after the data acquisition period shall be provided.
6.6.4.1 The unaided air flow within the chamber shall be sufficient to permit the combustion process needed for the required heat
flux during the exposure period and shall be controlled to provide a quiet atmosphere for the data acquisition period. Openings to
the exterior of the test chamber shall be provided for the passive supply of adequate amounts of air for safe combustion of the fuel
during the exposure. The forced-air exhaust system for rapid removal of combustion products after the data acquisition period shall
conform to NFPA 86 (1999), Section 5–4.1.2. Due to their nature, the products of combustion from diffusion flames contain toxic
materials such as unburned fuel, carbon monoxide, and soot.
6.6.5 Chamber Safety Devices—The exposure chamber shall be equipped with sufficient safety devices, detectors, and suppression
systems to provide safe operation of the test apparatus. Examples of these safety devices, detectors, and suppression systems
include propane gas detectors, motion detectors, door closure detectors, handheld fire extinguishers, and any other devices
necessary to meet the requirements of local codes. A water deluge system and an interlocked “LEL/Exhaust” system have been
found effective. LEL is the Lower Explosion Limit. For pure propane gas in air, the value is 2.1 % by volume (1).
6.6.5.1 Additional information on safety devices is available from NFPA 54 and NFPA 85 or equivalent local standards.
6.7 Fuel and Delivery System—The chamber shall be equipped with fuel supply, delivery, and burner systems to provide
reproducible fire exposures.
6.7.1 Fuel—The propane fuel used in the system shall be from a liquefied petroleum (LP) gas supply with sufficient purity and
constancy to provide a uniform exposure.
NOTE 2—Fuels meeting the HD-5 specifications (See Specification D1835, CAN/CGSB 3.14 M88, or equivalent) have been found satisfactory. Liquefied
petroleum (LP) gas is commonly referred to as propane fuel or propane gas. “Propane gas” are the words used in this standard to identify the LP gas.
6.7.2 Delivery System—A system of piping, pressure regulators, valves, and pressure sensors, including a double block and bleed
burner management scheme (see NFPA 58) or similar system consistent with local codes, shall be provided to safely deliver
gaseous propane to the ignition system and exposure burners. This delivery system shall be sufficient to provide an average heat
2 2
flux of at least 84 kW/m (2.0 cal ⁄s·cm ) for an exposure time of at least 8 s. Fuel delivery shall be controlled to provide known
exposure duration within 60.1 s of the set exposure time.
6.7.3 Burner System—The burner system shall consist of one ignition system for each exposure burner and sufficient burners to
provide the required range of heat fluxes, with a flame distribution uniformity to meet the requirements in 10.4, 10.4.1, 10.4.2, and
10.4.3.
6.7.3.1 Exposure Burners—Large, induced combustion air, industrial-style propane burners are positioned around the manikin to
produce a uniform laboratory simulation of a fire. These burners produce a large, fuel-rich, reddish-yellow flame. If necessary,
enlarge the burner gas jet, or remove it, to yield a fuel-to-air mixture for a long luminous reddish-yellow flame that engulfs the
manikin. A minimum of eight burners shall be used and positioned to yield the exposure level and uniformity as described in 10.4,
10.4.1, 10.4.2, and 10.4.3. A satisfactory exposure has been achieved with eight burners, one positioned at each quadrant of the
manikin at the knee level, and one positioned at each quadrant at the upper thigh level (see Fig. 1). Variations in exposure chamber
size and air flow detail might require use of additional burners to achieve the desired flame distribution. Some laboratories have
found it necessary to use twelve burners with two each on six stands positioned at approximately 60° intervals around the manikin
to achieve the desired flame distribution.
6.7.3.2 Ignition System—Each exposure burner shall be equipped with a remotely operated ignition system positioned near the exit
of the burner, but not in the direct path of the flames so as to interfere with the exposure flame pattern. The ignition system shall
be interlocked to the burner gas supply valves to prevent premature or erroneous opening of these valves. Any electrical magnetic
field generated by the ignition system shall be small enough so as not to interfere with the quality of the data acquisition and
recording process. Standing pilot flames have been found to perform satisfactorily.
The boldface numbers in parentheses refer to a list of references at the end of this standard.
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6.8 Image Recording System—A video system for recording a visual image of the manikin before, during, and after the flame
exposure shall be provided. The front of the manikin shall be the primary record of the burn exposure, with a manikin rear record
optional.
6.9 Safety Checklist—A checklist shall be included in the computer operating program to ensure that all safety features have been
satisfied before the flame exposure can occur. This list shall include, but is not limited to, the following: confirm that the manikin
has been properly dressed in the test specimen; confirm that no person is in the burn chamber; confirm that the chamber doors are
closed and all safety requirements are met. The procedural safety checks shall be documented.
6.10 Test Specimen Conditioning Area—The area shall be maintained at 21 6 2 °C (70 6 5 °F) and 65 6 5 % relative humidity.
It shall be large enough to have good air circulation around the test specimens during conditioning.
NOTE 3—The permitted variation in the conditioning temperature and relative humidity is larger than other ASTM textile testing standards. This larger
range was set to reflect present practice. Some manikin-fire laboratories are at isolated sites and do not have conditioning rooms that can meet the more
stringent requirements.
7. Hazards
7.1 Procedural operating instructions shall be provided by the testing laboratory and strictly followed to ensure safe testing. These
instructions shall include, but are not limited to: exhaust of the chamber prior to any test series; no personnel within the chamber
when the ignition system is checked and activated; isolation of the chamber during the test to contain the combustion process and
the resulting combustion products; ventilation of the chamber after the test exposure.
7.2 The exposure chamber shall be equipped with an approved fire suppression system.
7.3 Care shall be taken to prevent personnel contact with combustion products, smoke, and fumes resulting from the flame
exposure. Exposure to gaseous products shall be prevented by adequate ventilation of the chamber. Appropriate personal protective
equipment shall be worn when working in the exposure chamber, handling the exposed garments, and cleaning the manikin after
the test exposure.
8. Types of Tests, Test Specimens, and Sampling
8.1 Types of Tests—This test method is useful for three types of evaluations: comparison of the materials of garment construction,
garment design, and end-use garment specification. Each type of appraisal has different garment type and style requirements.
8.1.1 Materials of Garment Construction Evaluation—This evaluation requires garments of the standard garment design (see
8.2.18.2.2) and size (Table 3), constructed with the different materials.
8.1.2 Garment Design Evaluation—This evaluation requires garments constructed of the same material, of the standard size (Table
3), and with the different design characteristics of interest.
8.1.3 End-Use Garment Specification—This specification requires garments of the standard size (Table 3), constructed with the
material and design representing the anticipated end use.
8.2 Test Specimen—A specimen is a garment (for example, a single-layer coverall) or protective clothing ensemble.
8.2.1 Fit of Test Specimen—Garment or ensemble fit on the manikin (the amount of ease) can be an important issue, especially
for lightweight specimens. Increasing the ease adds to the thickness of the insulating layer of air between the garment and the
manikin surface. Experiments suggest that for a single-layer coverall, increasing the coverall by one size above the nominal value
for the manikin reduces the skin burn injury prediction by about 5 %. When using a manikin with the dimensions given in Table
1, size 42R coveralls (Table 3) have been found satisfactory.
8.2.2 Standard Garment Design—The standard garment shall be a long-sleeved coverall, with a full-length metal coverall with
set-in sleeves and full-length slide fastener in the front and without pockets or pant cuffs. A full-length fabric cover on the interior
of the slide fastener shall be provided to cover the slide fastener, and slide fastener tape to prevent direct contact of the slide
fastener with any manikin sensors. The garment seams shall be sewn with nonmelting, noncombustible thread. The test specimens
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TABLE 3 Standard Coverall Size Requirements
Measurement Location Centimetres Inches
Chest 125 ± 4.0 49.0 ± 1.5
Waist 105 ± 2.5 41.5 ± 1.0
Sleeve 86 ± 2.5 34.0 ± 1.0
Trunk 190 ± 5.0 74.75 ± 2.0
Inseam 72 ± 2.5 28.5 ± 1.0
Seat 130 ± 4.0 51.0 ± 1.5
Thigh 79 ± 2.5 31.0 ± 1.0
TABLE 3 Standard Coverall Size Requirements
NOTE 1—All measurements shall be taken with the coverall fully zippered, laid flat, smooth, and before preconditioning. See Fig. 2 for graphical details.
Measurement Location Centimeters (Inches) Description
Chest (A) 57.8 ± 1.9 (22.75 ± 0.75) Across the front at 2.54 cm (1.0 in.) below the armholes from folded edge to folded edge
Waist (B) 51.4 ± 1.9 (20.25 ± 0.75) At the waist of the coverall where the top and bottom sections are joined from folded edge
to folded edge
Hip (C) 61.6 ± 1.9 (24.25 ± 0.75) 20.3 cm (8.0 in.) below the waist of the coverall from folded edge to folded edge
Thigh (D) 36.8 ± 1.3 (14.5 ± 0.5) 2.54 cm (1.0 in.) below crotch seam, from folded edge to folded edge
Sleeve Length (E) 87.6 ± 1.9 (34.5 ± 0.75) From the center back neck to cuff edge
Trouser Leg; Inseam (F) 74.9 ± 1.9 (29.5 ± 0.75) From the crotch seam along leg inseam to bottom of leg
Torso Back Length (G) 96.5 ± 2.5 (38 ± 1.00) From the crotch seam to high point shoulder
Torso Front Length (H) 92.4 ± 3.2 (36.25 ± 1.25) From the crotch seam to high point shoulder
Sleeve Cuff Width (I) 14.0 ± 0.6 (5.5 ± 0.25) From folded edge to folded edge along the bottom of the sleeve
Leg Bottom Width (J) 21.6 ± 0.6 (8.5 ± 0.25) From folded edge to folded edge along the bottom of the leg
Front Rise Length (K) 38.7 ± 0.6 (15.25 ± 0.25) From the front waist seam to the center of the crotch
FIG. 2 Standard Coverall Measurement Locations
shall meet the size requirements of front. Table 3. Use the digitized pattern available from ASTM headquarters to create a more
reproducible standard garment consistent with the dimensions in Table 3. The coverall design shall meet the following
requirements:
(1) The coverall shall have a two-pointed collar (Note 4).
(2) The slide fastener shall extend vertically from the collar line to a point above the coverall crotch seam (Note 5). A
full-length fabric placket on the interior of the slide fastener permanently attached to the garment body shall be provided to cover
the back of the slide fastener, and slide fastener tape to prevent direct contact of the slide fastener with any manikin sensors. The
slide fastener cover shall be no more than 2.54 6 0.6 cm (1.0 6 0.25 in.) wide and shall be no more than two layers of self-fabric
with no interfacing. The full length of the metal fastener shall be exposed on the exterior of the garment.
(3) The coverall shall not have pockets or sleeve/pant cuffs.
(4) The coverall shall be a single-layer garment with no patches.
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(5) The coverall shall have a waist seam but not a waistband. There shall be no closures in the waist area such as elastic or
strap-type closures to tighten up the waist area.
(6) There shall be no other closures on the coverall except for the front zipper closure, that would include buttons, snaps,
elastic, or strap-type closures.
(7) The garment seams shall be sewn with non-melting, noncombustible thread.
(8) The test specimens shall meet the size requirements of Table 3.
(9) The coverall shall not have a biswing in the back.
(10) The coverall shall not have a crotch gusset.
NOTE 4—It is recommended that the two-pointed collar length be 6.35 6 1.3 cm (2.5 6 0.5 in.).
NOTE 5—The slide fastener extending vertically from the collar line to a point 12 cm (5.0 in.) above the coverall crotch seam has shown to be satisfactory.
8.2.2.1 The standard garment shall have a 150 by 150-mm 150 mm (6 by 6-in.) 6 in.) swatch attached inside to a seam. This swatch
shall be used for measuring the area density using Option C of Test Methods D3776/D3776M. The swatch shall be cut from the
same lot of material used to make the outer layer of the test specimen.
8.2.3 Garment styles that deviate from the type or dimensions outlined in Table 3 can be used, but shall be described in detail in
the test report (see 8.2.1).
8.3 Laboratory Sample—Garments or ensembles meeting the purpose of the evaluation requirements of 8.1.1, 8.1.2, or 8.1.3 shall
be the laboratory sampling unit.
8.3.1 Test a minimum of three specimens from the laboratory sampling unit. A greater number of specimens can be used to
improve precision of test results.
9. Preparation of Test Specimen and Cutting Samples for Area Density Measurements
9.1 Laundering—Launder each garment one wash and dry cycle prior to conditioning, unless designated not to be laundered.
9.1.1 For garments that are designated on the flame-resistant garment label to be washed, use the AATCC or CAN/CGSB
procedure identified in 9.1.4.
9.1.2 For garments that are designated on the flame-resistant garment label to be dry cleaned, use the AATCC procedure identified
in 9.1.5.
9.1.3 For garments that are designated on the flame-resistant garment label to be either washed or dry cleaned, specimens shall
be tested after one cycle of washing and drying as specified in 9.1.4, or after one cycle of dry cleaning as specified in 9.1.5.
9.1.4 Use laundry conditions of AATCC Test Method 135, (1, V, A, iii) or CAN/CGSB-4.2 No. 58-M90.
9.1.5 Use dry cleaning procedures of Sections 9.2 and 9.3 of AATCC Test Method 158.
9.2 Conditioning—Condition each specimen for at least 24 h in an environment controlled to 21 6 2 °C (70 6 5 °F) and 65 6
5 % relative humidity (see 6.10 and Note 3). Each specimen shall be tested within 30 min of removal from the conditioning area.
If the specimen cannot be tested within 30 min, seal it in a manner that restricts moisture loss or gain until immediately prior to
testing. Test such garments within 20 min after removal from the bag. Garments shall not remain isolated for longer than 4 h prior
to testing.
9.3 Standard garments come with an attached swatch from which samples sha
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