Standard Classification of Fireclay and High-Alumina Refractory Brick

SIGNIFICANCE AND USE
3.1 Alumina-silica refractory brick is produced from various combinations of alumina and silica-containing materials. These bricks can vary in chemical composition from almost 100 % alumina and little silica to almost 100 % silica and little alumina. It is therefore useful to establish a classification scheme based on physical properties and chemical analysis. One group, fireclay brick, is classified based on physical properties since some overlap of alumina and silica content can occur. A second group, high-alumina brick, is classified primarily based on alumina content. The classification allows those familiar with refractory materials to group similar products from various suppliers in a standard and consistent manner.
SCOPE
1.1 This classification covers machine-made fireclay and high-alumina refractory brick, and its purpose is to set forth the various classes and types of these materials in accordance with their normal and characteristic properties, which are important in their use.  
1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.  
1.3 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

General Information

Status
Published
Publication Date
31-Aug-2022
Technical Committee
C08 - Refractories

Relations

Effective Date
01-Apr-2024
Effective Date
01-Nov-2019
Effective Date
01-Feb-2018
Effective Date
01-Mar-2014
Effective Date
01-Sep-2013
Effective Date
01-Oct-2012
Effective Date
01-Oct-2012
Effective Date
01-Oct-2012
Effective Date
01-Apr-2010
Effective Date
01-Mar-2009
Effective Date
01-Aug-2008
Effective Date
01-Aug-2008
Effective Date
01-Aug-2008
Effective Date
01-Aug-2008
Effective Date
01-Aug-2008

Overview

ASTM C27-98(2022) - Standard Classification of Fireclay and High-Alumina Refractory Brick is a leading international standard developed by ASTM International. This specification establishes the classification scheme for machine-made fireclay and high-alumina bricks, which are critical refractory materials widely used in high-temperature industrial applications. The standard supports manufacturers, suppliers, and end-users by providing consistent criteria for classifying and specifying refractory bricks based on physical properties and chemical composition. Adherence to ASTM C27 ensures reliable performance, comparability, and quality control across industries reliant on refractory linings.

Key Topics

  • Classification of Refractory Bricks: The standard divides alumina-silica refractory bricks into fireclay brick and high-alumina brick classes. Classification is based on physical characteristics and chemical content, primarily the proportion of alumina and silica.
  • Fireclay Brick Classes: Fireclay bricks are further categorized into super duty, high duty, semi-silica, medium duty, and low duty classes. Subtypes are defined within some classes, emphasizing additional properties such as resistance to spalling and slag.
  • High-Alumina Brick Classes: High-alumina bricks are classified based on alumina content, with categories at 50%, 60%, 70%, 80%, 85%, 90%, and 99% alumina by weight.
  • Testing and Compliance: The standard references established ASTM test methods for determining essential brick properties, such as pyrometric cone equivalent (PCE), hot load subsidence, modulus of rupture, density, and chemical analysis via X-ray fluorescence (XRF) and inductively coupled plasma (ICP).
  • Metric and Inch-Pound Units: While values are listed in inch-pound units as the standard, SI units are provided for informational purposes.

Applications

ASTM C27-98(2022) serves as a crucial reference in industries where fireclay and high-alumina refractory bricks are foundational. These include:

  • Iron and Steel Manufacturing: Furnace linings, ladle linings, and other high-temperature zones rely on standardized refractory bricks for durability and thermal stability.
  • Non-Ferrous Metallurgy: Smelting and refining equipment utilize classified bricks to withstand corrosive, high-heat environments.
  • Cement and Lime Production: Kiln linings and related processing equipment demand bricks categorized by ASTM C27 for predictable performance.
  • Glass Manufacturing: High-alumina bricks offer superior resistance to chemical attack in glass tank furnaces.
  • Industrial Boilers and Incinerators: Fireclay bricks provide the necessary thermal and mechanical properties for lining environments with fluctuating thermal stresses.

Utilizing bricks classified by ASTM C27 allows engineers and procurement specialists to select products with confidence, supporting longer service life, process efficiency, and compliance with maintenance and safety requirements.

Related Standards

For testing and supplementary specification of fireclay and high-alumina refractory bricks, ASTM C27-98(2022) references other important ASTM standards, including:

  • ASTM C16: Test Method for Load Testing Refractory Shapes at High Temperatures
  • ASTM C24: Test Method for Pyrometric Cone Equivalent (PCE) of Fireclay and High-Alumina Refractory Materials
  • ASTM C113: Test Method for Reheat Change of Refractory Brick
  • ASTM C133: Test Methods for Cold Crushing Strength and Modulus of Rupture of Refractories
  • ASTM C134: Test Methods for Size, Dimensional Measurements, and Bulk Density of Refractory Brick and Insulating Firebrick

Adopting ASTM C27 ensures compatibility with these methods, facilitating reliable testing, acceptance, and comparison of products from various manufacturers globally.

Keywords: fireclay brick, high-alumina brick, refractory brick classification, ASTM C27, refractory testing, alumina-silica refractory, industrial furnace brick standards, high-temperature materials.

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Frequently Asked Questions

ASTM C27-98(2022) is a standard published by ASTM International. Its full title is "Standard Classification of Fireclay and High-Alumina Refractory Brick". This standard covers: SIGNIFICANCE AND USE 3.1 Alumina-silica refractory brick is produced from various combinations of alumina and silica-containing materials. These bricks can vary in chemical composition from almost 100 % alumina and little silica to almost 100 % silica and little alumina. It is therefore useful to establish a classification scheme based on physical properties and chemical analysis. One group, fireclay brick, is classified based on physical properties since some overlap of alumina and silica content can occur. A second group, high-alumina brick, is classified primarily based on alumina content. The classification allows those familiar with refractory materials to group similar products from various suppliers in a standard and consistent manner. SCOPE 1.1 This classification covers machine-made fireclay and high-alumina refractory brick, and its purpose is to set forth the various classes and types of these materials in accordance with their normal and characteristic properties, which are important in their use. 1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard. 1.3 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

SIGNIFICANCE AND USE 3.1 Alumina-silica refractory brick is produced from various combinations of alumina and silica-containing materials. These bricks can vary in chemical composition from almost 100 % alumina and little silica to almost 100 % silica and little alumina. It is therefore useful to establish a classification scheme based on physical properties and chemical analysis. One group, fireclay brick, is classified based on physical properties since some overlap of alumina and silica content can occur. A second group, high-alumina brick, is classified primarily based on alumina content. The classification allows those familiar with refractory materials to group similar products from various suppliers in a standard and consistent manner. SCOPE 1.1 This classification covers machine-made fireclay and high-alumina refractory brick, and its purpose is to set forth the various classes and types of these materials in accordance with their normal and characteristic properties, which are important in their use. 1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard. 1.3 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

ASTM C27-98(2022) is classified under the following ICS (International Classification for Standards) categories: 81.080 - Refractories. The ICS classification helps identify the subject area and facilitates finding related standards.

ASTM C27-98(2022) has the following relationships with other standards: It is inter standard links to ASTM C133-24, ASTM C113-14(2019), ASTM C16-03(2018), ASTM C113-14, ASTM C24-09(2013), ASTM C16-03(2012)e1, ASTM C16-03(2012)e2, ASTM C16-03(2012), ASTM C134-95(2010), ASTM C24-09, ASTM C113-02(2008), ASTM C16-03(2008)e1, ASTM C133-97(2008), ASTM C133-97(2008)e1, ASTM C16-03(2008). Understanding these relationships helps ensure you are using the most current and applicable version of the standard.

ASTM C27-98(2022) is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.

Standards Content (Sample)


This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
Designation: C27 −98 (Reapproved 2022)
Standard Classification of
Fireclay and High-Alumina Refractory Brick
This standard is issued under the fixed designation C27; the number immediately following the designation indicates the year of original
adoption or, in the case of revision, the year of last revision.Anumber in parentheses indicates the year of last reapproval.Asuperscript
epsilon (´) indicates an editorial change since the last revision or reapproval.
This standard has been approved for use by agencies of the U.S. Department of Defense.
of minerals and refractory materials that are available from the National
1. Scope
Institute of Standards and Technology and other appropriate sources.
1.1 This classification covers machine-made fireclay and
3. Significance and Use
high-alumina refractory brick, and its purpose is to set forth the
various classes and types of these materials in accordance with
3.1 Alumina-silica refractory brick is produced from vari-
their normal and characteristic properties, which are important
ous combinations of alumina and silica-containing materials.
in their use.
These bricks can vary in chemical composition from almost
100 % alumina and little silica to almost 100 % silica and little
1.2 The values stated in inch-pound units are to be regarded
alumina. It is therefore useful to establish a classification
as standard. The values given in parentheses are mathematical
scheme based on physical properties and chemical analysis.
conversions to SI units that are provided for information only
One group, fireclay brick, is classified based on physical
and are not considered standard.
properties since some overlap of alumina and silica content can
1.3 This international standard was developed in accor-
occur. A second group, high-alumina brick, is classified pri-
dance with internationally recognized principles on standard-
marily based on alumina content. The classification allows
ization established in the Decision on Principles for the
those familiar with refractory materials to group similar
Development of International Standards, Guides and Recom-
products from various suppliers in a standard and consistent
mendations issued by the World Trade Organization Technical
manner.
Barriers to Trade (TBT) Committee.
4. Basis of Classification
2. Referenced Documents
4.1 Fireclay Brick are divided into five different classes:
2.1 ASTM Standards:
4.1.1 Super duty,
C16 Test Method for Load Testing Refractory Shapes at
4.1.2 High duty,
High Temperatures
4.1.3 Semi-silica,
C24 Test Method for Pyrometric Cone Equivalent (PCE) of
4.1.4 Medium duty, and
Fireclay and High-Alumina Refractory Materials
4.1.5 Low duty.
C113 Test Method for Reheat Change of Refractory Brick
4.2 Thesuper-andhigh-dutyclassesaredividedfurtherinto
C133 Test Methods for Cold Crushing Strength and Modu-
three types under each class.
lus of Rupture of Refractories
C134 Test Methods for Size, Dimensional Measurements,
4.3 High-Alumina Brick are divided into seven different
and Bulk Density of Refractory Brick and Insulating
classes by percent alumina:
Firebrick
4.3.1 50,
4.3.2 60,
NOTE 1—Chemical analysis of refractory products is determined by a
4.3.3 70,
combination of X-ray fluorescence (XRF) and inductively coupled plasma
(ICP) using standard reference materials (SRM), including various types 4.3.4 80,
4.3.5 85,
4.3.6 90, and
This classification is under the jurisdiction of ASTM Committee C08 on
4.3.7 99.
Refractories and is the direct responsibility of Subcommittee C08.92 on The Joseph
E. Kopanda Subcommittee for Editorial, Terminology and Classification.
5. Properties
Current edition approved Sept. 1, 2022. Published September 2022. Originally
approved in 1958. Last previous edition approved in 2018 as C27 – 98 (2018). DOI:
5.1 The properties required for compliance with a class or
10.1520/C0027-98R22.
type are shown in Table 1.
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
Standards volume information, refer to the standard’s Document Summa
...

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