Standard Practice for Testing Water Resistance of Coatings Using Water Fog Apparatus

SIGNIFICANCE AND USE
4.1 Water can cause the degradation of coatings, so knowledge of how a coating resists water is helpful in predicting its service life. Failure in water fog tests may be caused by a number of factors, including a deficiency in the coating itself, contamination of the substrate, or inadequate surface preparation. The test is therefore useful for evaluating coatings alone or complete coating systems.  
4.2 Water fog tests are used for research and development of coatings and substrate treatments, specification acceptance, and quality control in manufacturing. These tests usually result in a pass or fail determination, but the degree of failure may also be measured. A coating system is considered to pass if there is no evidence of water-related failure after a specified period of time.  
4.3 Results obtained from the use of water fog tests in accordance with this practice should not be represented as being equivalent to a period of exposure to water in the natural environment, until the degree of quantitative correlation has been established for the coating or coating system.  
4.4 The test apparatus is similar to that used in Practice B117, and the conversion of the apparatus from salt spray to water fog testing is feasible. Care should be taken to remove all traces of the salt from the cabinet and reservoir when converting from salt spray to water fog testing.
SCOPE
1.1 This practice covers the basic principles and operating procedures for testing water resistance of coatings in an apparatus similar to that used for salt spray testing.  
1.2 This practice is limited to the methods of obtaining, measuring, and controlling the conditions and procedures of water fog tests. It does not specify specimen preparation, specific test conditions, or evaluation of results.  
Note 1: Alternative practices for testing the water resistance of coatings include Practices D870, D2247, and D4585.  
1.3 The values stated in SI units are to be regarded as the standard. The values given in parentheses are for information only.  
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

General Information

Status
Published
Publication Date
31-Oct-2021
Drafting Committee
D01.27 - Accelerated Testing

Relations

Effective Date
01-Jun-2020
Effective Date
01-Jun-2020
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01-May-2020
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01-Nov-2019
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01-Jan-2019
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01-Dec-2017
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01-Dec-2016
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01-Dec-2015
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01-Nov-2014
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01-Nov-2012
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01-Nov-2012
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01-Jul-2012
Effective Date
01-Jun-2012
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01-Oct-2011
Effective Date
01-Jun-2011

Overview

ASTM D1735-21: Standard Practice for Testing Water Resistance of Coatings Using Water Fog Apparatus is a widely adopted international standard published by ASTM International. This standard outlines the procedures and essential principles for evaluating the water resistance of coatings and coatings systems using a water fog (mist) environment, similar to apparatus used for salt spray testing. Understanding a coating's resistance to water exposure is crucial for predicting its service life and ensuring performance in real-world environmental conditions.

By assessing coatings under controlled water fog exposure, ASTM D1735-21 provides valuable data for manufacturers, formulators, and researchers seeking to verify or improve the durability and reliability of painted or coated surfaces.

Key Topics

  • Water Fog Test Methodology: Describes the process for exposing coated specimens in a controlled water fog chamber, maintaining a standard temperature (typically around 38°C or 100°F), and specifying duration based on product and customer requirements.
  • Performance Evaluation: Outlines how effects such as color change, blistering, loss of adhesion, softening, or embrittlement should be observed and recorded after exposure to water fog, both immediately and after a recovery period.
  • Pass/Fail Criteria: Defines that a coating system passes the water fog test if there is no evidence of water-induced failure after the specified test period. Partial or complete failures are documented for further analysis.
  • Test Controls and Documentation: Emphasizes the importance of using control specimens, ensuring proper specimen orientation and spacing, and rotating specimens to minimize apparatus variability and ensure reliable results.
  • Equipment Specification: Specifies use of an apparatus similar to ASTM B117 (salt spray), with detailed guidelines for fog collection rates, chamber temperature monitoring, and annual mapping of fog collection within the test area.
  • Reporting Requirements: Provides a checklist for reporting results, including identification, evaluation outcomes, test conditions, fog collection rates, and specimen mounting details.

Applications

The ASTM D1735-21 water fog test is applied across various industries to ensure coatings meet performance requirements before being used in service environments where moisture exposure is a concern. Common applications include:

  • Paint and Coating Formulation: R&D of new coating systems with improved moisture resistance for automotive, aerospace, marine, and architectural uses.
  • Quality Control: Routine inspection and verification of batch-to-batch consistency in coating manufacturing.
  • Specification Compliance: Demonstrating that coatings meet contractual or regulatory standards for water resistance during procurement or product certification.
  • Substrate Surface Treatment: Evaluating substrate preparation methods and their interaction with coatings for optimal durability.
  • Comparative Testing: Comparing the water resistance of different coating formulations or surface treatments for product selection and optimization.

It is important to note that results from the water fog test should not be directly equated to natural weathering performance unless supported by correlation studies.

Related Standards

For comprehensive assessment of coatings and related products, ASTM D1735-21 references and complements several related standards:

  • ASTM B117 - Standard Practice for Operating Salt Spray (Fog) Apparatus
  • ASTM D870 - Water Resistance of Coatings Using Water Immersion
  • ASTM D2247 - Water Resistance of Coatings in 100% Relative Humidity
  • ASTM D4585 - Water Resistance of Coatings Using Controlled Condensation
  • ASTM D610 - Evaluating Degree of Rusting on Painted Steel Surfaces
  • ASTM D714 - Evaluating Degree of Blistering of Paints
  • ASTM D609, D823, D1730 - Preparation and Application of Panels and Films

These related standards provide additional procedures and context for holistic evaluation of coating systems under various environmental stresses, supporting robust product development and qualification processes.

Keywords: ASTM D1735-21, water fog test, water resistance, protective coatings, paint durability, accelerated testing, coating evaluation, quality control, ASTM standards.

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Frequently Asked Questions

ASTM D1735-21 is a standard published by ASTM International. Its full title is "Standard Practice for Testing Water Resistance of Coatings Using Water Fog Apparatus". This standard covers: SIGNIFICANCE AND USE 4.1 Water can cause the degradation of coatings, so knowledge of how a coating resists water is helpful in predicting its service life. Failure in water fog tests may be caused by a number of factors, including a deficiency in the coating itself, contamination of the substrate, or inadequate surface preparation. The test is therefore useful for evaluating coatings alone or complete coating systems. 4.2 Water fog tests are used for research and development of coatings and substrate treatments, specification acceptance, and quality control in manufacturing. These tests usually result in a pass or fail determination, but the degree of failure may also be measured. A coating system is considered to pass if there is no evidence of water-related failure after a specified period of time. 4.3 Results obtained from the use of water fog tests in accordance with this practice should not be represented as being equivalent to a period of exposure to water in the natural environment, until the degree of quantitative correlation has been established for the coating or coating system. 4.4 The test apparatus is similar to that used in Practice B117, and the conversion of the apparatus from salt spray to water fog testing is feasible. Care should be taken to remove all traces of the salt from the cabinet and reservoir when converting from salt spray to water fog testing. SCOPE 1.1 This practice covers the basic principles and operating procedures for testing water resistance of coatings in an apparatus similar to that used for salt spray testing. 1.2 This practice is limited to the methods of obtaining, measuring, and controlling the conditions and procedures of water fog tests. It does not specify specimen preparation, specific test conditions, or evaluation of results. Note 1: Alternative practices for testing the water resistance of coatings include Practices D870, D2247, and D4585. 1.3 The values stated in SI units are to be regarded as the standard. The values given in parentheses are for information only. 1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. 1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

SIGNIFICANCE AND USE 4.1 Water can cause the degradation of coatings, so knowledge of how a coating resists water is helpful in predicting its service life. Failure in water fog tests may be caused by a number of factors, including a deficiency in the coating itself, contamination of the substrate, or inadequate surface preparation. The test is therefore useful for evaluating coatings alone or complete coating systems. 4.2 Water fog tests are used for research and development of coatings and substrate treatments, specification acceptance, and quality control in manufacturing. These tests usually result in a pass or fail determination, but the degree of failure may also be measured. A coating system is considered to pass if there is no evidence of water-related failure after a specified period of time. 4.3 Results obtained from the use of water fog tests in accordance with this practice should not be represented as being equivalent to a period of exposure to water in the natural environment, until the degree of quantitative correlation has been established for the coating or coating system. 4.4 The test apparatus is similar to that used in Practice B117, and the conversion of the apparatus from salt spray to water fog testing is feasible. Care should be taken to remove all traces of the salt from the cabinet and reservoir when converting from salt spray to water fog testing. SCOPE 1.1 This practice covers the basic principles and operating procedures for testing water resistance of coatings in an apparatus similar to that used for salt spray testing. 1.2 This practice is limited to the methods of obtaining, measuring, and controlling the conditions and procedures of water fog tests. It does not specify specimen preparation, specific test conditions, or evaluation of results. Note 1: Alternative practices for testing the water resistance of coatings include Practices D870, D2247, and D4585. 1.3 The values stated in SI units are to be regarded as the standard. The values given in parentheses are for information only. 1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. 1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

ASTM D1735-21 is classified under the following ICS (International Classification for Standards) categories: 25.220.20 - Surface treatment. The ICS classification helps identify the subject area and facilitates finding related standards.

ASTM D1735-21 has the following relationships with other standards: It is inter standard links to ASTM D870-15(2020), ASTM D2247-15(2020), ASTM D1730-09(2020), ASTM D2616-19, ASTM D610-08(2019), ASTM D823-17, ASTM D1654-08(2016), ASTM D2247-15, ASTM D1730-09(2014), ASTM D823-95(2012), ASTM D610-08(2012), ASTM D2616-12, ASTM D609-00(2012), ASTM B117-11, ASTM D3363-05(2011). Understanding these relationships helps ensure you are using the most current and applicable version of the standard.

ASTM D1735-21 is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.

Standards Content (Sample)


This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
Designation: D1735 − 21
Standard Practice for
Testing Water Resistance of Coatings Using Water Fog
Apparatus
This standard is issued under the fixed designation D1735; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
This standard has been approved for use by agencies of the U.S. Department of Defense.
1. Scope* Related Coating Products
D610 Practice for Evaluating Degree of Rusting on Painted
1.1 This practice covers the basic principles and operating
Steel Surfaces
procedures for testing water resistance of coatings in an
D714 Test Method for Evaluating Degree of Blistering of
apparatus similar to that used for salt spray testing.
Paints
1.2 This practice is limited to the methods of obtaining,
D823 Practices for Producing Films of Uniform Thickness
measuring, and controlling the conditions and procedures of
of Paint, Coatings and Related Products on Test Panels
water fog tests. It does not specify specimen preparation,
D870 Practice for Testing Water Resistance of Coatings
specific test conditions, or evaluation of results.
Using Water Immersion
NOTE 1—Alternative practices for testing the water resistance of D1193 Specification for Reagent Water
coatings include Practices D870, D2247, and D4585.
D1654 Test Method for Evaluation of Painted or Coated
Specimens Subjected to Corrosive Environments
1.3 The values stated in SI units are to be regarded as the
standard. The values given in parentheses are for information D1730 Practices for Preparation of Aluminum and
only. Aluminum-Alloy Surfaces for Painting
D2247 Practice for Testing Water Resistance of Coatings in
1.4 This standard does not purport to address all of the
100 % Relative Humidity
safety concerns, if any, associated with its use. It is the
D2616 Test Method for Evaluation of Visual Color Differ-
responsibility of the user of this standard to establish appro-
ence With a Gray Scale
priate safety, health, and environmental practices and deter-
D3359 Test Methods for Rating Adhesion by Tape Test
mine the applicability of regulatory limitations prior to use.
D3363 Test Method for Film Hardness by Pencil Test
1.5 This international standard was developed in accor-
D4541 Test Method for Pull-Off Strength of Coatings Using
dance with internationally recognized principles on standard-
Portable Adhesion Testers
ization established in the Decision on Principles for the
D4585 Practice for Testing Water Resistance of Coatings
Development of International Standards, Guides and Recom-
Using Controlled Condensation
mendations issued by the World Trade Organization Technical
Barriers to Trade (TBT) Committee.
3. Summary of Practice
2. Referenced Documents
3.1 Coated specimens are placed in an enclosed chamber to
2.1 ASTM Standards:
permitfreesettlingoffogonallspecimens.Thetemperatureof
B117 Practice for Operating Salt Spray (Fog) Apparatus
the chamber is usually maintained at 38 °C (100 °F). The
D609 Practice for Preparation of Cold-Rolled Steel Panels
exposure condition is varied by selecting the duration of the
for Testing Paint, Varnish, Conversion Coatings, and
test. Water permeates the coating at rates that are dependent
upon the characteristics of the coating. Any effects such as
color change, blisters, loss of adhesion, softening, or embrittle-
This practice is under the jurisdiction of ASTM Committee D01 on Paint and
ment are observed and reported.
Related Coatings, Materials, and Applications and is the direct responsibility of
Subcommittee D01.27 on Accelerated Testing.
Current edition approved Nov. 1, 2021. Published November 2021. Originally
4. Significance and Use
approved in 1960. Last previous edition approved in 2014 as D1735 – 14. DOI:
10.1520/D1735-21.
4.1 Water can cause the degradation of coatings, so knowl-
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
edge of how a coating resists water is helpful in predicting its
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
service life. Failure in water fog tests may be caused by a
Standards volume information, refer to the standard’s Document Summary page on
the ASTM website. number of factors, including a deficiency in the coating itself,
*A Summary of Changes section appears at the end of this standard
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
D1735 − 21
contamination of the substrate, or inadequate surface prepara- sure to the fog. Flat test specimens shall be exposed between
tion. The test is therefore useful for evaluating coatings alone 15° and 30° angle (unless otherwise specified by contractual
or complete coating systems. parties) and spaced so that water from one specimen does not
drip on other specimens. The orientation (angle) of the flat test
4.2 Waterfogtestsareusedforresearchanddevelopmentof
specimens in the cabinet should be consistent and documented.
coatingsandsubstratetreatments,specificationacceptance,and
Slottedwoodorplasticsupportsaresuitableforflatspecimens.
quality control in manufacturing.These tests usually result in a
Test specimens other than flat specimens shall be spaced and
pass or fail determination, but the degree of failure may also be
placed at an angle to permit unencumbered exposure to the fog
measured.Acoating system is considered to pass if there is no
and to prevent water from dripping from one specimen onto
evidence of water-related failure after a specified period of
another.The angle and orientation of the test specimen shall be
time.
documented.
4.3 Results obtained from the use of water fog tests in
NOTE 3—SAE Technical Paper SP-1770-(2003-01-1236) concluded if
accordance with this practice should not be represented as
the surface of the specimen is not shielded and the fog settles uniformly
being equivalent to a period of exposure to water in the natural
across the test surface, there does not appear to be a significant difference
environment, until the degree of quantitative correlation has
in performance based on the spacing between test specimens.
been established for the coating or coating system.
7.4 To collect fog for measurement, place two collectors
4.4 The test apparatus is similar to that used in Practice
within the chamber near the test specimens. Use a glass or
B117, and the conversion of the apparatus from salt spray to
plastic funnel with a diameter of approximately 100 mm with
waterfogtestingisfeasible.Careshouldbetakentoremoveall
the stem of the funnel extending into the collection container.
traces of the salt from the cabinet and reservoir when convert-
Locate one container within 10 cm of the fog nozzle and the
ing from salt spray to water fog testing.
other as far as possible from the nozzle. Place the collectors so
that they collect only the fog from the nozzle. Collection rates
5. Apparatus
are to be measured every 24 h except on weekends and
5.1 Descriptions for the Test Chamber, Test Specimen
holidays. Record the collection rate in mL/h. Refer to customer
Supports, and Fog Collecting Devices, are l
...


This document is not an ASTM standard and is intended only to provide the user of an ASTM standard an indication of what changes have been made to the previous version. Because
it may not be technically possible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current version
of the standard as published by ASTM is to be considered the official document.
Designation: D1735 − 14 D1735 − 21
Standard Practice for
Testing Water Resistance of Coatings Using Water Fog
Apparatus
This standard is issued under the fixed designation D1735; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
This standard has been approved for use by agencies of the U.S. Department of Defense.
1. Scope*
1.1 This practice covers the basic principles and operating procedures for testing water resistance of coatings in an apparatus
similar to that used for salt spray testing.
1.2 This practice is limited to the methods of obtaining, measuring, and controlling the conditions and procedures of water fog
tests. It does not specify specimen preparation, specific test conditions, or evaluation of results.
NOTE 1—Alternative practices for testing the water resistance of coatings include Practices D870, D2247, and D4585.
1.3 The values stated in SI units are to be regarded as the standard. The values given in parentheses are for information only.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility
of whoever uses the user of this standard to consult and establish appropriate safety safety, health, and healthenvironmental
practices and determine the applicability of regulatory limitations prior to use.
1.5 This international standard was developed in accordance with internationally recognized principles on standardization
established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued
by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
2. Referenced Documents
2.1 ASTM Standards:
B117 Practice for Operating Salt Spray (Fog) Apparatus
D609 Practice for Preparation of Cold-Rolled Steel Panels for Testing Paint, Varnish, Conversion Coatings, and Related Coating
Products
D610 Practice for Evaluating Degree of Rusting on Painted Steel Surfaces
D714 Test Method for Evaluating Degree of Blistering of Paints
D823 Practices for Producing Films of Uniform Thickness of Paint, Coatings and Related Products on Test Panels
D870 Practice for Testing Water Resistance of Coatings Using Water Immersion
D1193 Specification for Reagent Water
D1654 Test Method for Evaluation of Painted or Coated Specimens Subjected to Corrosive Environments
This practice is under the jurisdiction of ASTM Committee D01 on Paint and Related Coatings, Materials, and Applications and is the direct responsibility of
Subcommittee D01.27 on Accelerated Testing.
Current edition approved June 15, 2014Nov. 1, 2021. Published July 2014November 2021. Originally approved in 1960. Last previous edition approved in 20082014 as
D1735 – 08.D1735 – 14. DOI: 10.1520/D1735-14.10.1520/D1735-21.
For referenced ASTM standards, visit the ASTM website, www.astm.org, or contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM Standards
volume information, refer to the standard’s Document Summary page on the ASTM website.
*A Summary of Changes section appears at the end of this standard
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
D1735 − 21
D1730 Practices for Preparation of Aluminum and Aluminum-Alloy Surfaces for Painting
D2247 Practice for Testing Water Resistance of Coatings in 100 % Relative Humidity
D2616 Test Method for Evaluation of Visual Color Difference With a Gray Scale
D3359 Test Methods for Rating Adhesion by Tape Test
D3363 Test Method for Film Hardness by Pencil Test
D4541 Test Method for Pull-Off Strength of Coatings Using Portable Adhesion Testers
D4585 Practice for Testing Water Resistance of Coatings Using Controlled Condensation
3. Summary of Practice
3.1 Coated specimens are placed in an enclosed chamber to permit free settling of fog on all specimens. The temperature of the
chamber is usually maintained at 38°C (100°F).38 °C (100 °F). The exposure condition is varied by selecting the duration of the
test. Water permeates the coating at rates that are dependent upon the characteristics of the coating. Any effects such as color
change, blisters, loss of adhesion, softening, or embrittlement are observed and reported.
4. Significance and Use
4.1 Water can cause the degradation of coatings, so knowledge of how a coating resists water is helpful in predicting its service
life. Failure in water fog tests may be caused by a number of factors, including a deficiency in the coating itself, contamination
of the substrate, or inadequate surface preparation. The test is therefore useful for evaluating coatings alone or complete coating
systems.
4.2 Water fog tests are used for research and development of coatings and substrate treatments, specification acceptance, and
quality control in manufacturing. These tests usually result in a pass or fail determination, but the degree of failure may also be
measured. A coating system is considered to pass if there is no evidence of water-related failure after a specified period of time.
4.3 Results obtained from the use of water fog tests in accordance with this practice should not be represented as being equivalent
to a period of exposure to water in the natural environment, until the degree of quantitative correlation has been established for
the coating or coating system.
4.4 The test apparatus is similar to that used in Practice B117, and the conversion of the apparatus from salt spray to water fog
testing is feasible. Care should be taken to remove all traces of the salt from the cabinet and reservoir when converting from salt
spray to water fog testing.
5. Apparatus
5.1 Descriptions for the Test Chamber, Test Specimen Supports, and Fog Collecting Devices, are listed under Apparatus Section
in Practice B117.
5.2 Unless otherwise specified, provide for continuous recording, such as a chart recorder or data logger, of the temperature within
the chamber during the exposure period.
6. Test Specimens
6.1 This practice does not cover the preparation of test specimens. The substrate composition and surface preparation, specimen
preparation, and the number of specimens should be agreed upon prior to testing.
NOTE 2—Applicable methods for the preparation of test panels and substrates are given in Practices D609 and D1730. Practices D823 cover application
techniques of the production of uniform films.
6.2 It’s recommended that a control specimen of a paint with known durability be included with each test. Such control specimens
can provide warning of changes in test severity in a given apparatus, and can indicate variations in test severity between different
apparatuses.
6.3 It’s recommended that at least two replicate specimens of each different coating be used, so as to compensate for variations
between specimens and variations in test conditions within the apparatus.
D1735 − 21
7. Procedure
7.1 Fill the reservoir with reagent water conforming to Type IV or better of Specification D1193.
7.2 Heat the water to the desired temperature with the circulating system in operation. If no temperature is specified, heat the water
to 38 6 2°C2 °C (100 6 4°F).4 °F). Maintain the temperature throughout the test.
7.3 Support or suspend specimens 15° from the vertical, with the plane of the specimen parallel to the direction of the fog flow.
Slotted wood The specimens shall be supported or suspended with the surface of interest at an angle to p
...

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