Space systems - Launch pad and integration site - Facility, system and equipment failure analysis

This document establishes procedures for the analysis of failures that occur during the acceptance testing or operation of launch pad and integration site facilities, systems and equipment. The procedures define the processes for investigating, analysing and identifying the probable causes of failures, and for developing corrective actions to preclude future failures. This document provides: - rules for investigating, analysing and identifying the causes of failures; - sufficient information so that corrective action can be implemented to prevent failure recurrence; - a uniform method for maintaining records of the findings of all failure causes so as to provide information for other failure investigations. This document applies to launch pad and integration sites used for the launch of launch vehicle with spacecraft for public and commercial purposes.

Systèmes spatiaux — Aire de lancement et site d'intégration — Analyse de défaillance des installations, du système et de l'équipement

General Information

Status
Published
Publication Date
06-Oct-2025
Current Stage
6060 - International Standard published
Start Date
07-Oct-2025
Due Date
11-Dec-2025
Completion Date
07-Oct-2025

Relations

Effective Date
15-Jun-2024

Overview - ISO 16159:2025 (Space systems | Launch pad & integration site failure analysis)

ISO 16159:2025 establishes standardized procedures for investigating and analysing failures that occur during acceptance testing or operation of launch pad and integration site facilities, systems, and equipment. The standard defines processes to identify probable causes, determine the root cause, and develop corrective and preventive actions to prevent recurrence. It applies to launch pads and integration sites used for launches of launch vehicles with spacecraft for public and commercial purposes.

Key topics and technical requirements

  • Failure analysis team composition: multidisciplinary teams including developer/manufacturer representatives, operators, component suppliers, maintenance, quality assurance and customer stakeholders. A safety representative must be included depending on test vs operation.
  • Record evaluation: systematic review of design, production, normative documentation, acceptance test certificates, logs and service/manufacturing history for each involved component.
  • Structured investigation process: information gathering (symptoms, time, environmental and power conditions, service life), site survey, documentation of operating parameters, and selection of relevant design and normative documents.
  • Functional-track analysis: identify sequence of components transferring energy from the primary failed component to the discrepant component; examine failure preconditions and perform step‑by‑step disassembly where needed.
  • Verification and measurement: measure component parameters, compare with documented requirements, record deviations and failure indications.
  • Reporting and traceability: final failure analysis report must document findings, probable causes, laboratory analyses, recommended corrective and preventive actions, and determination of root cause. Reports are signed by the team; dissenting opinions may be attached.
  • Corrective/preventive actions: procedures for defining, implementing and recording actions to preclude future failures (informative annex provides examples).

Practical applications

  • Preventing recurrence of catastrophic failures that could damage flight or ground hardware and harm personnel.
  • Standardising failure investigations across commercial spaceports, governmental launch facilities and integration sites to improve safety, reliability and knowledge transfer.
  • Supporting post‑test and in‑operation incident response: clear steps for evidence collection, analysis, and documentation to inform maintenance, design changes and supplier corrective actions.
  • Enabling consistent record-keeping to feed lessons-learned databases and accelerate root-cause resolution for future investigations.

Who should use ISO 16159:2025?

  • Spaceport and launch pad operators
  • Launch service providers and integrators
  • System and component manufacturers
  • Test engineers and quality assurance teams
  • Regulatory bodies and safety officers
  • Maintenance organizations and accident investigators

Related standards and references

  • ISO/TR 17400 (terminology & site definitions), ISO 26870, and ISO 14620‑1 are cited for related terms and concepts. The standard was developed by ISO/TC 20/SC 14 (Space systems and operations).

Keywords: ISO 16159:2025, failure analysis, launch pad, integration site, space systems, failure investigation, corrective actions, root cause, acceptance testing, launch vehicle.

Standard

ISO 16159:2025 - Space systems — Launch pad and integration site — Facility, system and equipment failure analysis Released:10/7/2025

English language
9 pages
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Frequently Asked Questions

ISO 16159:2025 is a standard published by the International Organization for Standardization (ISO). Its full title is "Space systems - Launch pad and integration site - Facility, system and equipment failure analysis". This standard covers: This document establishes procedures for the analysis of failures that occur during the acceptance testing or operation of launch pad and integration site facilities, systems and equipment. The procedures define the processes for investigating, analysing and identifying the probable causes of failures, and for developing corrective actions to preclude future failures. This document provides: - rules for investigating, analysing and identifying the causes of failures; - sufficient information so that corrective action can be implemented to prevent failure recurrence; - a uniform method for maintaining records of the findings of all failure causes so as to provide information for other failure investigations. This document applies to launch pad and integration sites used for the launch of launch vehicle with spacecraft for public and commercial purposes.

This document establishes procedures for the analysis of failures that occur during the acceptance testing or operation of launch pad and integration site facilities, systems and equipment. The procedures define the processes for investigating, analysing and identifying the probable causes of failures, and for developing corrective actions to preclude future failures. This document provides: - rules for investigating, analysing and identifying the causes of failures; - sufficient information so that corrective action can be implemented to prevent failure recurrence; - a uniform method for maintaining records of the findings of all failure causes so as to provide information for other failure investigations. This document applies to launch pad and integration sites used for the launch of launch vehicle with spacecraft for public and commercial purposes.

ISO 16159:2025 is classified under the following ICS (International Classification for Standards) categories: 49.140 - Space systems and operations. The ICS classification helps identify the subject area and facilitates finding related standards.

ISO 16159:2025 has the following relationships with other standards: It is inter standard links to ISO 16159:2012. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.

You can purchase ISO 16159:2025 directly from iTeh Standards. The document is available in PDF format and is delivered instantly after payment. Add the standard to your cart and complete the secure checkout process. iTeh Standards is an authorized distributor of ISO standards.

Standards Content (Sample)


International
Standard
ISO 16159
Second edition
Space systems — Launch pad and
2025-10
integration site — Facility, system
and equipment failure analysis
Systèmes spatiaux — Aire de lancement et site d'intégration
— Analyse de défaillance des installations, du système et de
l'équipement
Reference number
© ISO 2025
All rights reserved. Unless otherwise specified, or required in the context of its implementation, no part of this publication may
be reproduced or utilized otherwise in any form or by any means, electronic or mechanical, including photocopying, or posting on
the internet or an intranet, without prior written permission. Permission can be requested from either ISO at the address below
or ISO’s member body in the country of the requester.
ISO copyright office
CP 401 • Ch. de Blandonnet 8
CH-1214 Vernier, Geneva
Phone: +41 22 749 01 11
Email: copyright@iso.org
Website: www.iso.org
Published in Switzerland
ii
Contents Page
Foreword .iv
Introduction .v
1 Scope . 1
2 Normative references . 1
3 Terms and definitions . 1
4 General requirements . 3
5 Methods of analysis . . 4
6 Documentation and distribution of the failure analysis results . 5
7 Corrective and preventive actions . 7
Annex A (informative) Possible corrective actions . 8
Bibliography . 9

iii
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards
bodies (ISO member bodies). The work of preparing International Standards is normally carried out through
ISO technical committees. Each member body interested in a subject for which a technical committee
has been established has the right to be represented on that committee. International organizations,
governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely
with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.
The procedures used to develop this document and those intended for its further maintenance are described
in the ISO/IEC Directives, Part 1. In particular, the different approval criteria needed for the different types
of ISO document should be noted. This document was drafted in accordance with the editorial rules of the
ISO/IEC Directives, Part 2 (see www.iso.org/directives).
ISO draws attention to the possibility that the implementation of this document may involve the use of (a)
patent(s). ISO takes no position concerning the evidence, validity or applicability of any claimed patent
rights in respect thereof. As of the date of publication of this document, ISO had not received notice of (a)
patent(s) which may be required to implement this document. However, implementers are cautioned that
this may not represent the latest information, which may be obtained from the patent database available at
www.iso.org/patents. ISO shall not be held responsible for identifying any or all such patent rights.
Any trade name used in this document is information given for the convenience of users and does not
constitute an endorsement.
For an explanation of the voluntary nature of standards, the meaning of ISO specific terms and expressions
related to conformity assessment, as well as information about ISO's adherence to the World Trade
Organization (WTO) principles in the Technical Barriers to Trade (TBT), see www.iso.org/iso/foreword.html.
This document was prepared by Technical Committee ISO/TC 20, Aircraft and space vehicles, Subcommittee
SC 14, Space systems and operations.
This second edition cancels and replaces the first edition (ISO 16159:2012), which has been technically
revised.
The main changes are as follows:
— terms were updated.
Any feedback or questions on this document should be directed to the user’s national standards body. A
complete listing of these bodies can be found at www.iso.org/members.html.

iv
Introduction
Failure of the launch pad or integration site facility, system or equipment during acceptance testing or
operation can be catastrophic. Failure of the facility, systems or equipment can damage flight or ground
hardware and injure personnel. Failures must be thoroughly investigated in order to prevent future failures,
damage and injuries. In order to investigate failures of launch pad or integration site facilities, systems or
equipment, adequate processes and procedures must be employed to thoroughly analyse and determine
the cause of the failure. Identification of failure causes is necessary to implement changes to the facility,
system and equipment in order to prevent a recurrence of the failure and the resulting damage or injury.
This document establishes procedures for determining the causes of facility, system and equipment failures
and preventing such failures.
v
International Standard ISO 16159:2025(en)
Space systems — Launch pad and integration site — Facility,
system and equipment failure analysis
1 Scope
This document establishes procedures for the analysis of failures that occur during the acceptance testing
or operation of launch pad and integration site facilities, systems and equipment. The procedures define the
processes for investigating, analysing and identifying the probable causes of failures, and for developing
corrective actions to preclude future failures.
This document provides:
— rules for investigating, analysing and identifying the causes of failures;
— sufficient information so that corrective action can be implemented to prevent failure recurrence;
— a uniform method for maintaining records of the findings of all failure causes so as to provide information
for other failure investigations.
This document applies to launch pad and integration sites used for the launch of launch vehicle with
spacecraft for public and commercial purposes.
2 Normative references
There are no normative references in this document.
3 Terms and definitions
For the purposes of this document, the following terms and definitions apply.
ISO and IEC maintain terminology databases for use in standardization at the following addresses:
— ISO Online browsing platform: available at https:// www .iso .org/ obp
— IEC Electropedia: available at https:// www .electropedia .org/
3.1
failure
termination of the ability of an item to perform the function
[SOURCE: ISO 14620-1:2018, 3.1.9, modified — "a required function" has been replaced by "the function".]
3.2
failure analysis
logical systematic examination, after a failure (3.1), of an item, its construction, application and
documentation in order to identify the failure mode and determine the failure mechanism and its basic cause
Note 1 to entry: Investigative techniques can range from examination in the field to evaluation in the laboratory.
3.3
launch pad
equipment and facility designed to provide for the pre-launch and launch operations of spacecraft
[SOURCE: ISO/TR 17400:2021, 3.3]

3.4
integration site
equipment and facility designed for launch vehicle storage, assembly and testing, and launch vehicle
(space rocket) and spacecraft/payload(s) integration, post-integration testing, and launch preparation,
maintenance, servicing and preparation for transportation to the launch pad (3.3)
[SOURCE: ISO/TR 17400:2021, 3.1]
3.5
design documentation
documentation created by the developer and containing the requirements for the design, manufacture,
control, acceptance, operation, maintenance, modernization and utilization of a component
3.6
normative documentation
standards, specifications, rules or instructions, to which adherence is required through the design,
manufacture and operation of the facility, system or equipment
3.7
production documentation
documentation (graphic or text) created by the facility, system or equipment contractor, which establishes
the requirements for manufacture of the facility, system, equipment or component
3.8
failure analysis team
group of humans, which are competent and suitable for providing the failure analysis (3.2)
Note 1 to entry: The failure analysis shall be carried out in accordance with this document.
3.9
discrepant component
first component of a facility, a system or equipment that manifests failure (3.1)
Note 1 to entry: The discrepant component may or may not be the primary or initial component to fail.
3.10
complex
launch pad (3.3) or integration site (3.4)
[SOURCE: ISO 26870:2022, 3.2]
3.11
primary failed component
component, the failure (3.1) of which resulted in the compromised functionality of the component itself, of
additional components or of the associated facility, system or equipment
3.12
functional track
sequence of components on which energy (mechanical, electric or pressure) is transferred from the primary
failed component (3.11) to the discrepant component (3.9)
3.13
failure precondition
pre-existing conditions and circumstances that predispose a component to failure (3.1)
Note 1 to entry: Failure preconditions can include mistakes in design, manufacture or operation, and also personnel
maintenance mistakes, software errors and errors of interface exchange between components, which are the
predispose for the failure occurrence.

3.
...

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