ISO 4864:2023
(Main)Ships and marine technology - Jacking system appliances on self-elevating unit - General requirements
Ships and marine technology - Jacking system appliances on self-elevating unit - General requirements
This document specifies general requirements for the jacking system appliances on self-elevating unit, especially for the rack and pinion jacking system and yoke and pin jacking system. This document also includes acceptance tests for the jacking system, and requirements for nameplate, packing, transport and storage.
Navires et technologie maritime — Appareils pour système de levage sur unité autoélévatrice — Exigences générales
General Information
- Status
- Published
- Publication Date
- 22-Jun-2023
- Technical Committee
- ISO/TC 8/SC 4 - Outfitting and deck machinery
- Drafting Committee
- ISO/TC 8/SC 4/WG 2 - Deck machinery
- Current Stage
- 6060 - International Standard published
- Start Date
- 23-Jun-2023
- Due Date
- 09-Apr-2023
- Completion Date
- 23-Jun-2023
Overview
ISO 4864:2023 - Ships and marine technology - Jacking system appliances on self-elevating unit - General requirements defines general design, testing and marking requirements for jacking systems used on self-elevating units (jack‑up rigs and similar marine platforms). The standard focuses on the two common types of jacking systems: rack-and-pinion and hydraulic yoke-and-pin, and covers acceptance tests, nameplate information, and packing, transport and storage provisions.
Key topics and technical requirements
- Scope and terminology
- Defines terms such as jacking system, hull jacking speed, leg jacking speed, pre‑load, normal holding and storm holding conditions.
- Design and safety
- Requires a failure mode and effects analysis (FMEA) so single-component failure will not compromise hull safety.
- Systems must maintain leg elevation in the event of loss of electrical, hydraulic or pneumatic power.
- Monitors, alarms and control devices are required (incl. inclination indication, hydraulic pressure, oil level, motor status, overload alarms).
- Remote and local controls with two‑way communication and conspicuously marked emergency cut‑out switches are mandatory.
- Strength and safety factors
- Calibrated safety factors for main structures are specified (e.g., axial/bending: static 1.67, combined 1.25; shear: static 2.50, combined 1.88; equivalent and yield values provided).
- Rack-and-pinion specifics
- Fail‑safe brakes that engage on power loss, brake sizing relative to pre‑load/storm conditions, pinion tooth safety factors and prototype testing (pinion test load requirement).
- Hydraulic yoke-and-pin specifics
- Locking/holding mechanisms sized to carry specified loads with the safety factors required by the standard.
- Hydraulic power units to have redundancy (at least two separate oil pumps).
- Acceptance tests (factory and post‑shipment)
- Includes hydraulic power unit tests (pressure tests at ≥1.5× design pressure, rated flow checks, valve calibration, sensor and alarm checks, emergency handling demonstrations).
- Electrical control unit testing and functional tests such as security test, leg jacking test, pre‑load test, hull jacking test, pulling leg test and full‑stroke jacking test.
- Identification and logistics
- Requirements for nameplate information and for packing, transport and storage.
Applications and who uses this standard
- Intended for: naval architects, marine equipment designers, jacking system manufacturers, rig owners/operators, shipyards, classification societies and inspectors.
- Practical use:
- Design and verification of jacking systems on jack‑up rigs and self‑elevating units.
- Factory acceptance testing and on‑site commissioning protocols.
- Contractual and regulatory compliance for equipment supply, transport and storage.
Related standards
- ISO 3828 - Shipbuilding and marine structures: deck machinery vocabulary and symbols (referenced by ISO 4864).
- Other marine and classification society rules may apply in conjunction with ISO 4864:2023 for specific projects.
Keywords: ISO 4864:2023, jacking system appliances, self-elevating unit, rack and pinion, hydraulic yoke and pin, acceptance tests, marine technology, ships.
Frequently Asked Questions
ISO 4864:2023 is a standard published by the International Organization for Standardization (ISO). Its full title is "Ships and marine technology - Jacking system appliances on self-elevating unit - General requirements". This standard covers: This document specifies general requirements for the jacking system appliances on self-elevating unit, especially for the rack and pinion jacking system and yoke and pin jacking system. This document also includes acceptance tests for the jacking system, and requirements for nameplate, packing, transport and storage.
This document specifies general requirements for the jacking system appliances on self-elevating unit, especially for the rack and pinion jacking system and yoke and pin jacking system. This document also includes acceptance tests for the jacking system, and requirements for nameplate, packing, transport and storage.
ISO 4864:2023 is classified under the following ICS (International Classification for Standards) categories: 47.020.50 - Deck equipment and installations. The ICS classification helps identify the subject area and facilitates finding related standards.
You can purchase ISO 4864:2023 directly from iTeh Standards. The document is available in PDF format and is delivered instantly after payment. Add the standard to your cart and complete the secure checkout process. iTeh Standards is an authorized distributor of ISO standards.
Standards Content (Sample)
INTERNATIONAL ISO
STANDARD 4864
First edition
2023-06
Ships and marine technology —
Jacking system appliances on
self-elevating unit — General
requirements
Navires et technologie maritime — Appareils pour système de levage
sur unité autoélévatrice — Exigences générales
Reference number
© ISO 2023
All rights reserved. Unless otherwise specified, or required in the context of its implementation, no part of this publication may
be reproduced or utilized otherwise in any form or by any means, electronic or mechanical, including photocopying, or posting on
the internet or an intranet, without prior written permission. Permission can be requested from either ISO at the address below
or ISO’s member body in the country of the requester.
ISO copyright office
CP 401 • Ch. de Blandonnet 8
CH-1214 Vernier, Geneva
Phone: +41 22 749 01 11
Email: copyright@iso.org
Website: www.iso.org
Published in Switzerland
ii
Contents Page
Foreword .iv
1 Scope . 1
2 Normative references . 1
3 Terms and definitions . 1
4 Design . 3
4.1 General . 3
4.2 Design requirements for rack and pinion jacking system . 4
4.3 Design requirements for hydraulic yoke and pin jacking system . 4
5 Acceptance tests .5
5.1 General . 5
5.2 Hydraulic power unit (if any) . 5
5.3 Electrical control unit . 5
5.4 Security test . 5
5.5 Leg jacking test . 6
5.6 Pre-load test . 6
5.7 Hull jacking test . 6
5.8 Pulling leg test. 6
5.9 Full stroke jacking test . 6
6 Nameplate, packing, transport and storage . 7
6.1 Nameplate . 7
6.2 Packing, transport and storage . 7
iii
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards
bodies (ISO member bodies). The work of preparing International Standards is normally carried out
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electrotechnical standardization.
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described in the ISO/IEC Directives, Part 1. In particular, the different approval criteria needed for the
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www.iso.org/iso/foreword.html.
This document was prepared by Technical Committee ISO/TC 8, Ships and marine technology,
Subcommittee ISO/SC 4, Outfitting and deck machinery.
Any feedback or questions on this document should be directed to the user’s national standards body. A
complete listing of these bodies can be found at www.iso.org/members.html.
iv
INTERNATIONAL STANDARD ISO 4864:2023(E)
Ships and marine technology — Jacking system appliances
on self-elevating unit — General requirements
1 Scope
This document specifies general requirements for the jacking system appliances on self-elevating unit,
especially for the rack and pinion jacking system and yoke and pin jacking system. This document also
includes acceptance tests for the jacking system, and requirements for nameplate, packing, transport
and storage.
2 Normative references
The following documents are referred to in the text in such a way that some or all of their content
constitutes requirements of this document. For dated references, only the edition cited applies. For
undated references, the latest edition of the referenced document (including any amendments) applies.
ISO 3828, Shipbuilding and marine structures — Deck machinery — Vocabulary and symbols
3 Terms and definitions
For the purposes of this document, the terms and definitions given in ISO 3828 and the following apply.
ISO and IEC maintain terminology databases for use in standardization at the following addresses:
— ISO Online browsing platform: available at https:// www .iso .org/ obp
— IEC Electropedia: available at https:// www .electropedia .org/
3.1
jacking system
system used to raise and lower a self-elevating unit or legs and transfer the load between the unit and
the legs
Note 1 to entry: The common types of the jacking system include hydraulic yoke and pin jacking system (3.2) and
rack and pinion jacking system (3.3).
3.2
hydraulic yoke and pin jacking system
jacking system (3.1) used to raise, lower and hold a self-elevating unit when the legs are in standing
state or to elevate, lower and hold legs when the unit is in floating state
Note 1 to entry: The system works by applying the force of the yokes and pins driven by the hydraulic cylinder to
holes on the unit legs.
3.3
rack and pinion jacking system
jacking system (3.1) used to raise, lower and hold a self-elevating unit when the legs are in standing
state or to elevate, lower and hold legs when the unit is in floating state
Note 1 to entry: The system functions by engaging the climbing gear with the transmission rack on the unit leg
driven by hydraulic or electric motors through a gearbox.
3.4
hull jacking speed
ratio of the displacement to the unit time during raising or lowering of the self-elevating unit when the
legs are in standing state
Note 1 to entry: For calculation of hull jacking speed for the hydraulic yoke and pin jacking system (3.2), the time
required for jacking and retracting the hydraulic cylinder as well as inserting and extracting pins shall be taken
into account.
3.5
leg jacking speed
ratio of displacement during raising or lowering of legs to the unit time when the self-elevating unit is
in floating state
Note 1 to entry: For calculation of leg jacking speed for the hydraulic yoke and pin jacking system (3.2), the time
required for jacking and retracting the hydraulic cylinder as well as inserting and extracting pins shall be taken
into account.
3.6
pre-load condition
state in which the bearable load of the pile reaches or exceeds the maximum load of the hull through
compaction of the foundation layer at the bottom of the footing by the jacking system (3.1) under the
allowable environmental condition
3.7
normal holding condition
state of normal operation under the allowable environmental condition
3.8
storm holding condition
state in which the self-elevating hull cannot continue operation but can achieve certain safety by
adjusting variable loads or abandoning partial loads as well as other measures under the extreme
environmental condition for which it is designed
3.9
afloat condition
state of the self-elevating unit during transit
3.10
normal jacking loading
load borne by the jacking system under the hull jacking condition
Note 1 to entry: The hull jacking conditio
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