Rotating electrical machines - Part 18-1: Functional evaluation of insulation systems - General guidelines

IEC 60034-18-1:2022 deals with the general guidelines for functional evaluation of electrical insulation systems, used or proposed to be used in rotating electrical machines within the scope of IEC 60034-1, in order to qualify them. IEC 60034-18-1 defines general requirements on the qualification of insulation systems, where – for thermal ageing – the Arrhenius equations do not necessarily fit, according to many experiences.
This third edition cancels and replaces the second edition published in 2010. This edition includes the following significant technical changes with respect to the previous edition:
a. provides general guidelines for functional evaluation of different types of windings as before but incorporates those changes, which have been introduced for the electrical qualification and evaluation of windings which are electrically stressed by converter-supply; b. is now focused on general guidelines with all technical details of procedures and qualification principles moved to the subsequent parts; c. details additional general aspects of functional evaluation and qualification, particularly the procedure for comparison between reference and candidate insulation systems, the introduction of the concept of qualification for different expected life-times in service and the evaluation of minor component or manufacturing changes.

Machines électriques tournantes - Partie 18-1: Évaluation fonctionnelle des systèmes d'isolation - Lignes directrices générales

L’IEC 60034-18-1:2022 traite des lignes directrices générales pour l'évaluation fonctionnelle des systèmes d'isolation électrique, utilisés ou dont l'utilisation est proposée dans les machines électriques tournantes relevant du domaine d'application de l'IEC 60034-1, en vue de leur qualification. L’IEC 60034-18-1 définit les exigences générales pour la qualification des systèmes d’isolation, dans lesquels, pour le vieillissement thermique, les équations d’Arrhenius ne sont pas nécessairement adaptées, comme cela ressort de nombreux retours d’expérience.
Cette troisième édition annule et remplace la deuxième édition parue en 2010. Cette édition inclut les modifications techniques majeures suivantes par rapport à l'édition précédente:
a. comme auparavant, fournit des lignes directrices générales pour l'évaluation fonctionnelle de différents types d'enroulements, mais inclut les modifications qui ont été introduites pour la qualification et l'évaluation électriques des enroulements qui subissent une contrainte électrique du fait d'une alimentation par convertisseur; b. met désormais l'accent sur les lignes directrices générales, tous les détails techniques des procédures et des principes de qualification étant déplacés vers les parties subséquentes; c. décrit des aspects généraux supplémentaires de l'évaluation et de la qualification fonctionnelles, en particulier la procédure de comparaison entre les systèmes d'isolation candidat et de référence, l'introduction du concept de qualification pour différentes durées de vie en service prévues, ainsi que l'évaluation des changements mineurs de composants ou de processus de fabrication.

General Information

Status
Published
Publication Date
21-Dec-2022
Technical Committee
Drafting Committee
Current Stage
PPUB - Publication issued
Start Date
20-Jan-2023
Completion Date
22-Dec-2022
Ref Project

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IEC 60034-18-1 ®
Edition 3.0 2022-12
COMMENTED VERSION
INTERNATIONAL
STANDARD
colour
inside
Rotating electrical machines –
Part 18-1: Functional evaluation of insulation systems – General guidelines
All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any form
or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from
either IEC or IEC's member National Committee in the country of the requester. If you have any questions about IEC
copyright or have an enquiry about obtaining additional rights to this publication, please contact the address below or
your local IEC member National Committee for further information.

IEC Secretariat Tel.: +41 22 919 02 11
3, rue de Varembé info@iec.ch
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About the IEC
The International Electrotechnical Commission (IEC) is the leading global organization that prepares and publishes
International Standards for all electrical, electronic and related technologies.

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IEC 60034-18-1 ®
Edition 3.0 2022-12
COMMENTED VERSION
INTERNATIONAL
STANDARD
colour
inside
Rotating electrical machines –
Part 18-1: Functional evaluation of insulation systems – General guidelines
INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
ICS 29.160.01 ISBN 978-2-8322-6315-0

– 2 – IEC 60034-18-1:2022 CMV © IEC 2022
CONTENTS
FOREWORD .3
INTRODUCTION .5

1 Scope .6
2 Normative references .6
3 Terms and definitions .7
3.1 General terms .7
3.2 Terms relating to the objects being tested .8
3.3 Terms relating to factors of influence and ageing factors .9
3.4 Terms relating to testing and evaluation .9
4 General aspects of functional evaluation . 10
4.1 Introductory remarks . 10
4.2 Effects of ageing factors . 11
4.3 Reference/candidate insulation system . 11
4.4 Evaluation of minor changes by components, or manufacturing changes or
design . 12
4.5 Functional tests . 13
4.6 Acceptance tests . 13
5 Thermal functional tests . 14
5.1 General aspects of thermal functional tests . 14
5.2 Analysis, reporting and classification . 14
6 Electrical functional tests . 15
6.1 General aspects of electrical functional tests . 15
6.2 Analysis and reporting . 16
7 Mechanical functional tests . 16
8 Environmental functional tests . 16
9 Multifactor functional tests . 17

Bibliography . 18
List of comments . 19

INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________
ROTATING ELECTRICAL MACHINES –
Part 18-1: Functional evaluation of insulation systems –
General guidelines
FOREWORD
1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising
all national electrotechnical committees (IEC National Committees). The object of IEC is to promote international
co-operation on all questions concerning standardization in the electrical and electronic fields. To this end and
in addition to other activities, IEC publishes International Standards, Technical Specifications, Technical Reports,
Publicly Available Specifications (PAS) and Guides (hereafter referred to as “IEC Publication(s)”). Their
preparation is entrusted to technical committees; any IEC National Committee interested in the subject dealt with
may participate in this preparatory work. International, governmental and non-governmental organizations liaising
with the IEC also participate in this preparation. IEC collaborates closely with the International Organization for
Standardization (ISO) in accordance with conditions determined by agreement between the two organizations.
2) The formal decisions or agreements of IEC on technical matters express, as nearly as possible, an international
consensus of opinion on the relevant subjects since each technical committee has representation from all
interested IEC National Committees.
3) IEC Publications have the form of recommendations for international use and are accepted by IEC National
Committees in that sense. While all reasonable efforts are made to ensure that the technical content of IEC
Publications is accurate, IEC cannot be held responsible for the way in which they are used or for any
misinterpretation by any end user.
4) In order to promote international uniformity, IEC National Committees undertake to apply IEC Publications
transparently to the maximum extent possible in their national and regional publications. Any divergence between
any IEC Publication and the corresponding national or regional publication shall be clearly indicated in the latter.
5) IEC itself does not provide any attestation of conformity. Independent certification bodies provide conformity
assessment services and, in some areas, access to IEC marks of conformity. IEC is not responsible for any
services carried out by independent certification bodies.
6) All users should ensure that they have the latest edition of this publication.
7) No liability shall attach to IEC or its directors, employees, servants or agents including individual experts and
members of its technical committees and IEC National Committees for any personal injury, property damage or
other damage of any nature whatsoever, whether direct or indirect, or for costs (including legal fees) and
expenses arising out of the publication, use of, or reliance upon, this IEC Publication or any other IEC
Publications.
8) Attention is drawn to the Normative references cited in this publication. Use of the referenced publications is
indispensable for the correct application of this publication.
9) Attention is drawn to the possibility that some of the elements of this IEC Publication may be the subject of patent
rights. IEC shall not be held responsible for identifying any or all such patent rights.
This commented version (CMV) of the official standard IEC 60034-18-1:2022 edition 3.0
allows the user to identify the changes made to the previous IEC 60034-18-1:2010
edition 2.0. Furthermore, comments from IEC TC 2 experts are provided to explain the
reasons of the most relevant changes, or to clarify any part of the content.
A vertical bar appears in the margin wherever a change has been made. Additions are in
green text, deletions are in strikethrough red text. Experts' comments are identified by a
blue-background number. Mouse over a number to display a pop-up note with the
comment.
This publication contains the CMV and the official standard. The full list of comments is
available at the end of the CMV.

– 4 – IEC 60034-18-1:2022 CMV © IEC 2022
IEC 60034-18-1 has been prepared by IEC technical committee 2: Rotating machinery. It is an
International Standard.
This third edition cancels and replaces the second edition published in 2010. This edition
constitutes a technical revision.
This edition includes the following significant technical changes with respect to the previous
edition:
a) provides general guidelines for functional evaluation of different types of windings as before
but incorporates those changes, which have been introduced for the electrical qualification
and evaluation of windings which are electrically stressed by converter-supply;
b) is now focused on general guidelines with all technical details of procedures and
qualification principles moved to the subsequent parts;
c) details additional general aspects of functional evaluation and qualification, particularly the
procedure for comparison between reference and candidate insulation systems, the
introduction of the concept of qualification for different expected life-times in service and
the evaluation of minor component or manufacturing changes.
The text of this International Standard is based on the following documents:
Draft Report on voting
2/2113/FDIS 2/2118/RVD
Full information on the voting for its approval can be found in the report on voting indicated in
the above table.
The language used for the development of this International Standard is English.
This document was drafted in accordance with ISO/IEC Directives, Part 2, and developed in
accordance with ISO/IEC Directives, Part 1 and ISO/IEC Directives, IEC Supplement, available
at www.iec.ch/members_experts/refdocs. The main document types developed by IEC are
described in greater detail at www.iec.ch/standardsdev/publications.
A list of all parts in the IEC 60034 series, published under the general title Rotating electrical
machines, can be found on the IEC website.
The committee has decided that the contents of this document will remain unchanged until the
stability date indicated on the IEC website under webstore.iec.ch in the data related to the
specific document. At this date, the document will be
• reconfirmed,
• withdrawn,
• replaced by a revised edition, or
• amended.
IMPORTANT – The "colour inside" logo on the cover page of this document indicates that it
contains colours which are considered to be useful for the correct understanding of its
contents. Users should therefore print this document using a colour printer.

INTRODUCTION
IEC 60034-18 comprises several parts, dealing with different types of functional evaluation and
special kinds of test procedures for insulation systems of rotating electrical machines.
IEC 60034-18-1 provides general guidelines for such procedures and qualification principles,
whereas the subsequent parts IEC 60034-18-21, IEC 60034-18-22, IEC 60034-18-31,
IEC 60034-18-32, IEC TS 60034-18-33, IEC 60034-18-34, IEC 60034-18-41 and IEC 60034-
18-42 give detailed procedures for the various types of windings. Beyond that, part IEC 60034-
18-41 and IEC 60034-18-42 contain special test procedures for electrical evaluation of windings
electrically stressed by converter-supply.
The following standards provide the basis and background for the development of the afore
mentioned standards.
IEC 60505 establishes the basis for estimating the ageing of electrical insulation systems under
conditions of either electrical, thermal, mechanical, environmental stresses or combinations of
these (multifactor stresses). It specifies the general principles and procedures that should be
followed defining functional test and evaluation procedures.
The IEC 60216 series deals with the determination of thermal endurance properties of single
insulating materials. On the assumption, that the Arrhenius formulas describe the rate of
thermal ageing of the materials, test procedures and analyzing instructions for getting
characteristic para
...


IEC 60034-18-1 ®
Edition 3.0 2022-12
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
Rotating electrical machines –
Part 18-1: Functional evaluation of insulation systems – General guidelines

Machines électriques tournantes –
Partie 18-1: Évaluation fonctionnelle des systèmes d'isolation – Lignes
directrices générales
All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any form
or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from
either IEC or IEC's member National Committee in the country of the requester. If you have any questions about IEC
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About the IEC
The International Electrotechnical Commission (IEC) is the leading global organization that prepares and publishes
International Standards for all electrical, electronic and related technologies.

About IEC publications
The technical content of IEC publications is kept under constant review by the IEC. Please make sure that you have the
latest edition, a corrigendum or an amendment might have been published.

IEC publications search - webstore.iec.ch/advsearchform IEC Products & Services Portal - products.iec.ch
The advanced search enables to find IEC publications by a Discover our powerful search engine and read freely all the
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committee, …). It also gives information on projects, replaced access to up to date content tailored to your needs.
and withdrawn publications.
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The world's leading online dictionary on electrotechnology,
Stay up to date on all new IEC publications. Just Published
containing more than 22 300 terminological entries in English
details all new publications released. Available online and once
and French, with equivalent terms in 19 additional languages.
a month by email.
Also known as the International Electrotechnical Vocabulary

(IEV) online.
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IEC 60034-18-1 ®
Edition 3.0 2022-12
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
Rotating electrical machines –

Part 18-1: Functional evaluation of insulation systems – General guidelines

Machines électriques tournantes –

Partie 18-1: Évaluation fonctionnelle des systèmes d'isolation – Lignes

directrices générales
INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
COMMISSION
ELECTROTECHNIQUE
INTERNATIONALE
ICS 29.160.01 ISBN 978-2-8322-6303-7

– 2 – IEC 60034-18-1:2022 © IEC 2022
CONTENTS
FOREWORD . 3
INTRODUCTION . 5
1 Scope . 6
2 Normative references . 6
3 Terms and definitions . 7
3.1 General terms . 7
3.2 Terms relating to the objects being tested . 8
3.3 Terms relating to factors of influence and ageing factors . 9
3.4 Terms relating to testing and evaluation . 9
4 General aspects of functional evaluation . 10
4.1 Introductory remarks . 10
4.2 Effects of ageing factors . 11
4.3 Reference/candidate insulation system . 11
4.4 Evaluation of minor changes by components, manufacturing or design . 11
4.5 Functional tests . 12
4.6 Acceptance tests . 13
5 Thermal functional tests . 13
5.1 General aspects of thermal functional tests . 13
5.2 Analysis, reporting and classification . 14
6 Electrical functional tests . 15
6.1 General aspects of electrical functional tests . 15
6.2 Analysis and reporting . 15
7 Mechanical functional tests . 16
8 Environmental functional tests . 16
9 Multifactor functional tests . 16
Bibliography . 18

INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________
ROTATING ELECTRICAL MACHINES –

Part 18-1: Functional evaluation of insulation systems –
General guidelines
FOREWORD
1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising
all national electrotechnical committees (IEC National Committees). The object of IEC is to promote international
co-operation on all questions concerning standardization in the electrical and electronic fields. To this end and
in addition to other activities, IEC publishes International Standards, Technical Specifications, Technical Reports,
Publicly Available Specifications (PAS) and Guides (hereafter referred to as “IEC Publication(s)”). Their
preparation is entrusted to technical committees; any IEC National Committee interested in the subject dealt with
may participate in this preparatory work. International, governmental and non-governmental organizations liaising
with the IEC also participate in this preparation. IEC collaborates closely with the International Organization for
Standardization (ISO) in accordance with conditions determined by agreement between the two organizations.
2) The formal decisions or agreements of IEC on technical matters express, as nearly as possible, an international
consensus of opinion on the relevant subjects since each technical committee has representation from all
interested IEC National Committees.
3) IEC Publications have the form of recommendations for international use and are accepted by IEC National
Committees in that sense. While all reasonable efforts are made to ensure that the technical content of IEC
Publications is accurate, IEC cannot be held responsible for the way in which they are used or for any
misinterpretation by any end user.
4) In order to promote international uniformity, IEC National Committees undertake to apply IEC Publications
transparently to the maximum extent possible in their national and regional publications. Any divergence between
any IEC Publication and the corresponding national or regional publication shall be clearly indicated in the latter.
5) IEC itself does not provide any attestation of conformity. Independent certification bodies provide conformity
assessment services and, in some areas, access to IEC marks of conformity. IEC is not responsible for any
services carried out by independent certification bodies.
6) All users should ensure that they have the latest edition of this publication.
7) No liability shall attach to IEC or its directors, employees, servants or agents including individual experts and
members of its technical committees and IEC National Committees for any personal injury, property damage or
other damage of any nature whatsoever, whether direct or indirect, or for costs (including legal fees) and
expenses arising out of the publication, use of, or reliance upon, this IEC Publication or any other IEC
Publications.
8) Attention is drawn to the Normative references cited in this publication. Use of the referenced publications is
indispensable for the correct application of this publication.
9) Attention is drawn to the possibility that some of the elements of this IEC Publication may be the subject of patent
rights. IEC shall not be held responsible for identifying any or all such patent rights.
IEC 60034-18-1 has been prepared by IEC technical committee 2: Rotating machinery. It is an
International Standard.
This third edition cancels and replaces the second edition published in 2010. This edition
constitutes a technical revision.
This edition includes the following significant technical changes with respect to the previous
edition:
a) provides general guidelines for functional evaluation of different types of windings as before
but incorporates those changes, which have been introduced for the electrical qualification
and evaluation of windings which are electrically stressed by converter-supply;
b) is now focused on general guidelines with all technical details of procedures and
qualification principles moved to the subsequent parts;

– 4 – IEC 60034-18-1:2022 © IEC 2022
c) details additional general aspects of functional evaluation and qualification, particularly the
procedure for comparison between reference and candidate insulation systems, the
introduction of the concept of qualification for different expected life-times in service and
the evaluation of minor component or manufacturing changes.
The text of this International Standard is based on the following documents:
Draft Report on voting
2/2113/FDIS 2/2118/RVD
Full information on the voting for its approval can be found in the report on voting indicated in
the above table.
The language used for the development of this International Standard is English.
This document was drafted in accordance with ISO/IEC Directives, Part 2, and developed in
accordance with ISO/IEC Directives, Part 1 and ISO/IEC Directives, IEC Supplement, available
at www.iec.ch/members_experts/refdocs. The main document types developed by IEC are
described in greater detail at www.iec.ch/standardsdev/publications.
A list of all parts in the IEC 60034 series, published under the general title Rotating electrical
machines, can be found on the IEC website.
The committee has decided that the contents of this document will remain unchanged until the
stability date
...

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