IEC TS 63493-1:2025
(Main)Transformer bushings dimensional standardization - Part 1: Medium voltage bushings with Um from 12 kV up to and including 52 kV and Ir from 630 A up to and including 3 150 A
Transformer bushings dimensional standardization - Part 1: Medium voltage bushings with <em>U</em><sub>m</sub> from 12 kV up to and including 52 kV and <em>I</em><sub>r</sub> from 630 A up to and including 3 150 A
IEC TS 63493-1:2025 specifies the main parameters to facilitate interchangeability or at least to define some frame conditions of MV bushings:
- with Um from 12 kV up to and including 52 kV;
- Ir from 630 A up to and including 3 150 A.
This document deals with non-capacitance graded bushings for Power Transformers, according to the IEC 60076 series (usually for transformer with conservator).
In this document only liquid to air bushings are considered. Bushings of liquid-to-liquid and air-to-air type and bushings for transformers with air-cushion in tank are not considered.
MV is considered up to 52 kV; this value is used to cover specific insulation levels or for high pollution levels, even if the field of application is very restricted.
Both solutions with external insulation in porcelain and polymeric can be used and need to enable interchangeability (in terms of mechanical and electrical performance).
General Information
- Status
- Published
- Publication Date
- 10-Dec-2025
- Technical Committee
- SC 36A - Insulated bushings
- Drafting Committee
- JWG 7 - TC 36/SC 36A/JWG 7
- Current Stage
- PPUB - Publication issued
- Start Date
- 11-Dec-2025
- Completion Date
- 26-Dec-2025
Overview
IEC TS 63493-1:2025 is a pivotal technical specification published by the International Electrotechnical Commission (IEC) that addresses dimensional standardization of medium voltage (MV) transformer bushings. Specifically, this standard focuses on bushings with a rated voltage (Um) between 12 kV and 52 kV and a rated current (Ir) from 630 A up to and including 3,150 A.
The scope covers non-capacitance graded liquid-to-air bushings primarily used for power transformers equipped with conservators, aligning with the IEC 60076 series for power transformer standards. Notably, it excludes liquid-to-liquid, air-to-air bushings, and bushings used in transformers with air-cushion tanks. This document aims to facilitate interchangeability by specifying main parameters and frame conditions for mechanical and electrical compatibility.
Key Topics
- Voltage and Current Ratings: Standardizes bushings for medium voltage ranges from 12 kV to 52 kV and currents between 630 A and 3,150 A to enhance compatibility and safety.
- Bushing Types Covered:
- Ceramic bushings with hollow core porcelain insulators
- Composite bushings with hollow core composite insulators
- Combined insulation bushings with solid core combined insulators
- Insulation and Pollution Levels: Defines insulator dimensions and creepage distances based on pollution severity in accordance with IEC TS 60815.
- Mechanical Interfaces: Sets detailed mounting flange dimensions to support interchangeability among different manufacturers.
- Material Compatibility: Covers both porcelain and polymeric external insulation options, enabling manufacturers and users to select modern materials without compromising interchangeability.
- Exclusions: Focuses on liquid-to-air insulation types, excluding liquid-to-liquid or other insulation systems to maintain clarity in scope.
Applications
IEC TS 63493-1:2025 is essential for:
- Transformer Manufacturers: Ensures standardized bushing dimensions and electrical characteristics to streamline design, production, and testing processes for medium voltage transformers.
- Utility and Power Distribution Companies: Facilitates easier replacement, retrofitting, and inventory management of transformer bushings by ensuring compatibility of parts from various suppliers.
- Component Suppliers: Enables developers of bushing components to meet global standards that support market acceptance and interoperability.
- Maintenance and Operation Teams: Supports safer and quicker maintenance work by providing clear guidelines on bushing sizing and specifications that adhere to IEC standards.
- Project Engineers and Designers: Assists in specifying bushings that meet standardized key parameters to optimize transformer design and reduce overall costs.
Related Standards
IEC TS 63493-1:2025 works in conjunction with several related standards to ensure comprehensive coverage of transformer and bushing requirements:
- IEC 60076 Series - Power transformers: Covers transformer design, insulation levels, and dielectric testing.
- IEC 60137:2017 - Specifies requirements for insulated bushings for alternating voltages above 1,000 V.
- IEC TS 60815 - Guides on the selection and dimensioning of high-voltage insulators under polluted conditions.
- ISO/IEC Directives, Part 1 and Part 2 - Frameworks for preparing and developing IEC and ISO standards.
Adopting IEC TS 63493-1 standard ensures compliance with globally recognized practices for transformer bushing design, promoting reliable electrical performance and mechanical interoperability.
Keywords: transformer bushings standardization, medium voltage bushings, IEC TS 63493-1, MV bushings dimensions, power transformer bushings, porcelain bushings, composite bushings, transformer insulation, electrical interchangeability, mounting flange dimensions, liquid-to-air bushings, IEC 60137, IEC 60076, insulated bushings, high voltage insulators.
IEC TS 63493-1:2025 - Transformer bushings dimensional standardization - Part 1: Medium voltage bushings with <em>U</em><sub>m</sub> from 12 kV up to and including 52 kV and <em>I</em><sub>r</sub> from 630 A up to and including 3 150 A Released:11. 12. 2025 Isbn:9782832708958
Frequently Asked Questions
IEC TS 63493-1:2025 is a technical specification published by the International Electrotechnical Commission (IEC). Its full title is "Transformer bushings dimensional standardization - Part 1: Medium voltage bushings with <em>U</em><sub>m</sub> from 12 kV up to and including 52 kV and <em>I</em><sub>r</sub> from 630 A up to and including 3 150 A". This standard covers: IEC TS 63493-1:2025 specifies the main parameters to facilitate interchangeability or at least to define some frame conditions of MV bushings: - with Um from 12 kV up to and including 52 kV; - Ir from 630 A up to and including 3 150 A. This document deals with non-capacitance graded bushings for Power Transformers, according to the IEC 60076 series (usually for transformer with conservator). In this document only liquid to air bushings are considered. Bushings of liquid-to-liquid and air-to-air type and bushings for transformers with air-cushion in tank are not considered. MV is considered up to 52 kV; this value is used to cover specific insulation levels or for high pollution levels, even if the field of application is very restricted. Both solutions with external insulation in porcelain and polymeric can be used and need to enable interchangeability (in terms of mechanical and electrical performance).
IEC TS 63493-1:2025 specifies the main parameters to facilitate interchangeability or at least to define some frame conditions of MV bushings: - with Um from 12 kV up to and including 52 kV; - Ir from 630 A up to and including 3 150 A. This document deals with non-capacitance graded bushings for Power Transformers, according to the IEC 60076 series (usually for transformer with conservator). In this document only liquid to air bushings are considered. Bushings of liquid-to-liquid and air-to-air type and bushings for transformers with air-cushion in tank are not considered. MV is considered up to 52 kV; this value is used to cover specific insulation levels or for high pollution levels, even if the field of application is very restricted. Both solutions with external insulation in porcelain and polymeric can be used and need to enable interchangeability (in terms of mechanical and electrical performance).
IEC TS 63493-1:2025 is classified under the following ICS (International Classification for Standards) categories: 29.080.20 - Bushings. The ICS classification helps identify the subject area and facilitates finding related standards.
You can purchase IEC TS 63493-1:2025 directly from iTeh Standards. The document is available in PDF format and is delivered instantly after payment. Add the standard to your cart and complete the secure checkout process. iTeh Standards is an authorized distributor of IEC standards.
Standards Content (Sample)
IEC TS 63493-1 ®
Edition 1.0 2025-12
TECHNICAL
SPECIFICATION
Transformer bushings dimensional standardization -
Part 1: Medium voltage bushings with U from 12 kV up to and including 52 kV
m
and I from 630 A up to and including 3 150 A
r
ICS 29.080.20 ISBN 978-2-8327-0895-8
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CONTENTS
FOREWORD . 2
INTRODUCTION . 4
1 Scope . 5
2 Normative references . 5
3 Terms and definitions . 5
4 Designations, main characteristics and dimensions . 6
Figure 1 – Bushing general overall drawing . 6
Figure 2 – Mounting flange interface drawing . 11
Table 1 – Ceramic bushings with hollow core porcelain insulator . 7
Table 2 – Composite bushings with hollow core composite insulator . 9
Table 3 – Combined insulation bushings with solid core combined insulator . 10
Table 4 – Mounting flange interface dimensions . 11
INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________
Transformer bushings dimensional standardization -
Part 1: Medium voltage bushings with U from 12 kV up to and including
m
52 kV and I from 630 A up to and including 3 150 A
r
FOREWORD
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IEC TS 63493-1 has been prepared by subcommittee SC 36A: Insulated bushings, of IEC
technical committee TC 36: Insulators. It is a Technical Specification.
The text of this Technical Specification is based on the following documents:
Draft Report on voting
36A/270/DTS 36A/273/RVDTS
Full information on the voting for its approval can be found in the report on voting indicated in
the above table.
The language used for the development of this Technical Specification is English.
A list of all parts in the IEC 63493 series, published under the general title Transformer bushings
dimensional standardization, can be found on the IEC website.
This document was drafted in accordance with ISO/IEC Directives, Part 2, and developed in
accordance with ISO/IEC Directives, Part 1 and ISO/IEC Directives, IEC Supplement, available
at www.iec.ch/members_experts/refdocs. The main document types developed by IEC are
described in greater detail at www.iec.ch/publications.
The committee has decided that the contents of this document will remain unchanged until the
stability date indicated on the IEC website under webstore.iec.ch in the data related to the
specific document. At this date, the document will be
– reconfirmed,
– withdrawn, or
– revised.
INTRODUCTION
The scope of this part of IEC 63493 is to facilitate interchangeability or at least to define some
frame conditions (this is not intended to be a mandatory document).
Standardization of bushings would bring several benefits, among which:
– decreasing the number of products to be developed, tested and maintained;
– leveraging economy of scale with an overall positive effect on product cost and quality;
– reducing inventories and lead times;
– simplifying the purchasing process;
– enabling the interchangeability of bushings produced by different manufacturers;
– facilitating retrofitting of old products with new ones based on more advanced technologies;
– etc.
This document deals with a specific typology of medium voltage bushings.
1 Scope
This part of IEC 63493, which is a Technical Specification, specifies the main parameters to
facilitate interchangeability or at least to define some frame conditions of MV bushings:
– with U from 12 kV up to and including 52 kV;
m
– I from 630 A up to and including 3 150 A.
r
This document deals with non-capacitance graded bushings for Power Transformers, according
to the IEC 60076 series (usually for transformer with conservator).
In this document only liquid to air bushings are considered. Bushings of liquid-to-liquid and air-
to-air type and bushings for transformers with air-cushion in tank are not considered.
MV is considered up to 52 kV; this value is used to cover specific insulation levels or for high
pollution le
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