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IEC 63132-2:2020

(Main)

Guidance for installation procedures and tolerances of hydroelectric machines - Part 2: Vertical generators

Guidance for installation procedures and tolerances of hydroelectric machines - Part 2: Vertical generators

The purpose of IEC 63132-2:2020 is to establish, in a general way, suitable procedures and tolerances for installation of generator. This document presents a typical assembly. There are many possible ways to assemble a unit. The size of the machines, design of the machines, layout of the powerhouse or delivery schedule of the components are some of the elements that could result in additional steps, the elimination of some steps and/or assembly sequences. It is understood that a publication of this type will be binding only if, and to the extent that, both contracting parties have agreed upon it. This document excludes matters of purely commercial interest, except those inextricably bound up with the conduct of installation. This document applies to vertical generators according to IEC 60034-7. The tolerances in this document have been established upon best practices and experience, although it is recognized that other standards specify different tolerances. Brushless excitation system is not included in this document. Wherever this document specifies that documents, drawings or information is supplied by a manufacturer (or by manufacturers), each individual manufacturer will furnish the appropriate information for their own supply only.

Lignes directrices des procédures et tolérances d'installation des machines hydroélectriques - Partie 2: Alternateurs verticaux

IEC 63132-2:2020 L’objectif de la présente partie de l'IEC 63132 est d’établir, d’une façon générale, des procédures et des tolérances adéquates pour l’installation des turbines et alternateurs hydroélectriques. Ce document présente un assemblage typique. Il y a plusieurs façons possibles pour assembler un groupe. Les dimensions des machines, la conception des machines, le plan de la centrale et l’échéancier des livraisons des différentes composantes sont quelques éléments qui peuvent résulter en l’ajout d’étapes, l’élimination de certaines étapes et/ou des séquences d’assemblages.
Il est entendu que ce type de document sera contraignant seulement si, et dans la mesure où, les deux parties contractuelles l’ont convenu.
Ce document exclut les questions d’intérêt purement commercial, sauf celles inextricablement liées au déroulement de l’installation.
Les tolérances mentionnées dans ce document ont été déterminées selon les meilleures pratiques et l’expérience, bien qu’il soit reconnu que d’autres normes spécifient des tolérances différentes.
Ce guide s’applique aux alternateurs verticaux selon l'IEC 60034-7.
Partout où ce document précise que des documents, des dessins ou des renseignements sont fournis par un fabricant (ou par des fabricants), chaque fabricant fournira les informations appropriées pour leur propre approvisionnement seulement.

General Information

Status
Published
Publication Date
19-Apr-2020
ICS
01 - GENERALITIES. TERMINOLOGY. STANDARDIZATION. DOCUMENTATION
27.140 - Hydraulic energy engineering
Technical Committee
TC 4 - Hydraulic turbines
Drafting Committee
WG 30 - TC 4/WG 30
Current Stage
PPUB - Publication issued
Start Date
01-May-2020
Completion Date
20-Apr-2020
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IEC 63132-2:2020 - Guidance for installation procedures and tolerances of hydroelectric machines - Part 2: Vertical generatorsIEC 63132-2:2020 - Guidance for installation procedures and tolerances of hydroelectric machines - Part 2: Vertical generators
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IEC 63132-2:2020 - Guidance for installation procedures and tolerances of hydroelectric machines - Part 2: Vertical generators
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IEC 63132-2 ®
Edition 1.0 2020-04
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
colour
inside
Guidance for installation procedures and tolerances of hydroelectric machines –
Part 2: Vertical generators
Lignes directrices des procédures et tolérances d’installation des machines
hydroélectriques –
Partie 2: Alternateurs verticaux
All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any form
or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from
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IEC 63132-2 ®
Edition 1.0 2020-04
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
colour
inside
Guidance for installation procedures and tolerances of hydroelectric machines –

Part 2: Vertical generators
Lignes directrices des procédures et tolérances d’installation des machines

hydroélectriques –
Partie 2: Alternateurs verticaux

INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
COMMISSION
ELECTROTECHNIQUE
INTERNATIONALE
ICS 27.140 ISBN 978-2-8322-8102-4

– 2 – IEC 63132-2:2020  IEC 2020
CONTENTS
FOREWORD . 3
1 Scope . 5
2 Normative references . 5
3 Terms and definitions . 5
4 Preparation . 6
5 Installation flowchart . 6
6 Steps . 8
6.1 Step 1: Turbine shaft free . 8
6.2 Step 2: Generator foundation check . 8
6.3 Step 3-1: Lower bracket assembly . 8
6.4 Step 3: Lower bracket installation . 9
6.5 Step 4: Lower bracket bases embedment . 9
6.6 Step 5-1: Stator assembly . 9
6.7 Step 5: Stator installation . 10
6.8 Step 6: Thrust and guide bearing assembly . 10
6.9 Step 7: Brakes and jacks installation . 11
6.10 Step 8: Lower generator shaft installation . 11
6.11 Step 9: Thrust block installation . 11
6.12 Step 10-1: Rotor assembly . 11
6.13 Step 10: Rotor installation . 12
6.14 Step 11: Upper shaft installation . 13
6.15 Step 12-1: Upper bracket assembly . 13
6.16 Step 12: Upper bracket installation . 13
6.17 Step 13: Uncoupled generator shafts runout check . 14
6.18 Step 14: Turbine and generator shafts coupling . 14
6.19 Step 15: Unit alignment . 15
6.20 Step 16: Upper bracket and/or stator bases embedment . 18
6.21 Step 17: Generator guide bearings assembly and adjustment . 19
6.22 Step 18: Slip (collector) rings installation and runout checks . 19
6.23 Step 19: Brush holder supporting structure and brushes installation . 19
6.24 Step 20: Remaining generator parts installation completion . 19
6.25 Step 21: Cleaning, painting and inspection before initial tests . 20
6.26 Step 22: Generator complete . 20
6.27 Step 23: Commissioning . 20
Bibliography . 21

Figure 1 – Generic installation flowchart – Generator . 7
Figure 2 – Stator and rotor magnetic centre . 17
Figure 3 – Unit alignment (thrust bearing below the rotor) . 18

Table 1 – Runout and shaft verticality . 15
Table 2 – Circularity, concentricity and verticality . 16
Table 3 – Air gap . 16

INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________
GUIDANCE FOR INSTALLATION PROCEDURES
AND TOLERANCES OF HYDROELECTRIC MACHINES –

Part 2: Vertical generators
FOREWORD
1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising
all national electrotechnical committees (IEC National Committees). The object of IEC is to promote international
co-operation on all questions concerning standardization in the electrical and electronic fields. To this end and
in addition to other activities, IEC publishes International Standards, Technical Specifications, Technical Reports,
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preparation is entrusted to technical committees; any IEC National Committee interested in the subject dealt with
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Standardization (ISO) in accordance with conditions determined by agreement between the two organizations.
2) The formal decisions or agreements of IEC on technical matters express, as nearly as possible, an international
consensus of opinion on the relevant subjects since each technical committee has representation from all
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3) IEC Publications have the form of recommendations for international use and are accepted by IEC National
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8) Attention is drawn to the Normative references cited in this publication. Use of the referenced publications is
indispensable for the correct application of this publication.
9) Attention is drawn to the possibility that some of the elements of this IEC Publication may be the subject of patent
rights. IEC shall not be held responsible for identifying any or all such patent rights.
International Standard IEC 63132-2 has been prepared by IEC technical committee 4: Hydraulic
turbines.
The text of this International Standard is based on the following documents:
FDIS Report on voting
4/381/FDIS 4/391/RVD
Full information on the voting for the approval of this International
...

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