IEC 61631:2001
(Main)Test method for the mechanical strength of cores made of magnetic oxides
Test method for the mechanical strength of cores made of magnetic oxides
Specifies a test method for the mechanical strength of cores made of magnetic oxides. This test method is suitable for most of the E-cores, ETD-cores and I-cores but other core types such as U-cores could be tested according to a derived method agreed by the parties concerned.
Méthode d'essai pour la résistance mécanique des noyaux en oxydes magnétiques
Spécifie une méthode d'essai pour la résistance mécanique des noyaux en oxydes magnétiques. Cette méthode d'essai est adaptée à la plupart des noyaux E, noyaux ETD et noyaux I, mais d'autres types de noyaux tels que les noyaux en U pourraient être soumis aux essais selon une méthode dérivée convenue par les parties concernées.
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INTERNATIONAL IEC
STANDARD
First edition
2001-06
Test method for the mechanical strength
of cores made of magnetic oxides
Méthode d'essai pour la résistance mécanique
des noyaux en oxydes magnétiques
Reference number
Publication numbering
As from 1 January 1997 all IEC publications are issued with a designation in the
60000 series. For example, IEC 34-1 is now referred to as IEC 60034-1.
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INTERNATIONAL IEC
STANDARD
First edition
2001-06
Test method for the mechanical strength
of cores made of magnetic oxides
Méthode d'essai pour la résistance mécanique
des noyaux en oxydes magnétiques
IEC 2001 Copyright - all rights reserved
No part of this publication may be reproduced or utilized in any form or by any means, electronic or
mechanical, including photocopying and microfilm, without permission in writing from the publisher.
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– 2 – 61631 IEC:2001(E)
CONTENTS
FOREWORD . 3
INTRODUCTION .4
1 Scope . 5
2 Normative references . 5
3 Definitions. 5
4 Apparatus . 5
4.1 Test core support and loading wedge . 5
4.2 Testing device. 6
4.3 Humidity measuring device. 6
5 Test cores. 6
5.1 Number of test-cores. 6
5.2 Precautions. 6
6 Testing. 6
6.1 Test conditions. 6
6.2 Test procedures . 6
Annex A (normative) Standard E core dimensions and its support for strength test . 10
61631 IEC:2001(E) – 3 –
INTERNATIONAL ELECTROTECHNICAL COMMISSION
___________
TEST METHOD FOR THE MECHANICAL STRENGTH
OF CORES MADE OF MAGNETIC OXIDES
FOREWORD
1) The IEC (International Electrotechnical Commission) is a worldwide organization for standardization
comprising all national electrotechnical committee (IEC National Committee). The object of the IEC is to
promote international co-operation on all questions concerning standardization in the electrical and electronic
fields. To this end and in addition to other activities, the IEC publishes International Standards. Their
preparation is entrusted to technical committees; any IEC National Committee interested in the subject dealt
with may participate in this preparatory work. International, governmental and non-governmental organizations
liaising with the IEC also participate in this preparation. The IEC collaborates closely with the International
Organization for Standardization (ISO) in accordance with conditions determined by agreement between the
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5) The IEC provides no marking procedure to indicate its approval and cannot be rendered responsible for any
equipment declared to be in conformity with one of its standards.
6) Attention is drawn to the possibility that some of the elements of this International Standard may be the
subject of patent rights. The IEC shall not be responsible for identifying any or all such patent rights.
International Standard IEC 61631 has been prepared by technical committee 51: Magnetic
components and ferrite materials.
The text of this standard is based on the following documents:
FDIS Report on voting
51/599/FDIS 51/610/RVD
Full information on the voting for the approval of this standard can be found in the report on
voting indicated in the above table.
This publication has been drafted in accordance with the ISO/IEC Directives, Part 3.
The committee has decided that the contents of this publication will remain unchanged until
2005. At this date, the publication will be
• reconfirmed;
• withdrawn;
• replaced by a revised edition, or
• amended.
A bilingual version of this publication may be issued at a later date.
– 4 – 61631 IEC:2001(E)
INTRODUCTION
The method specified in this standard is intended to be used for obtaining agreements between
parties for material development, quality checking, characterization and data acquisition
purposes. The method places closely defined restrictions on the arrangement of the test-piece
and the function of the test apparatus, including the test-jigs, in order to minimize the errors
that can arise as a consequence of the test method.
All other factors are required to be stated in the test report in order to be allowed for in the
comparison of the behavior of the magnetic oxide cores. It is not possible to rigorously
standardize particular surface finishes, since it is difficult to control all the mechanical factors.
But, it is absolutely essential to mention the state of the surface in the report, as surface
defects can have a large effect on mechanical strength in certain types of tests (see clause 6).
The extrapolation of mechanical strength data to other geometries, to multi-axial stressing, to
other rates of stressing or to other environmental conditions, should be viewed with caution.
The origin of a fracture in a mechanical test piece can be a valuable guide to the nature and
position of strength-limiting defects (such as pores, large grains and impurity concentration).
The results of strength tests are influenced by a combination of the following factors: the micro-
structure of the material, the surface finishing procedure applied to the test cores, the size and
shape of the test cores, the mechanical parameters of the testing apparatus, the rate of load
application and the relative humidity of the ambient atmosphere. Because of the ceramic
nature of magnetic oxide cores, a considerable range of results is usually obtained from a
number of nominally identical test cores. Thus test results need to be interpreted with caution.
61631 IEC:2001(E) – 5 –
TEST METHOD FOR THE MECHANICAL STRENGTH
OF CORES MADE OF MAGNETIC OXIDES
1 Scope
This International Standard specifies a test method for the mechanical strength of cores made
of magnetic oxides. This test method is suitable for most of the E-cores, ETD-cores and
I-cores but other core types such as U-cores could be tested according to a derived method
agreed by the parties concerned.
2 Normative references
The following normative documents contain provisions which, through reference in this text,
constitute provisions of this International Standard. For dated references, subsequent
amendments to, or revisions of, any of these publications do not apply. However, parties to
agreements based on this International Standard are encouraged to investigate the possibility
of applying the most recent editions of the normative documents indicated below. For undated
references, the latest edition of the normative document referred to applies. Members of ISO
and IEC maintain registers of currently valid International Standards.
IEC 61246:1994, Magnetic oxide cores (E-cores) of rectangular cross-section and associated
parts – Dimensions
EN 10002-2:1992, Tensile testing of metallic materials – Part 2: Verification of the force
measuring system of the tensile testing machine
ISO 4677-1:1985, Atmospheres for conditioning and testing – Determination of relative humidity
– Part 1: Aspirated psychrometer method
ISO 4677-2:1985, Atmospheres for conditioning and testing – Determination of relative humidity
– Part 2: Whirling psychrometer method
3 Definitions
For the purpose of this International Standard, the following definition applies.
3.1
mechanical strength
the maximum recorded force at the instant of fracture of a magnetic oxide core when it is
loaded in bending
4 Apparatus
4.1 Test core support and loading wedge
Test cores shall be supported on free moving roller bars or on a flat support depending on their
size (see 6.2). The loading wedge and the roller bars or the flat support shall be made of
hardened steel with a hardness of 40 HRC to 60 HRC. The loading wedge and the roller bars
shall have a radius of 2 mm. The loading wedge shall be connected to a device for measuring
and recording the load applied
...
IEC 61631
Edition 1.0 2001-06
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
Test method for the mechanical strength of cores made of magnetic oxides
Méthode d’essai pour la résistance mécanique des noyaux en oxydes
magnétiques
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IEC 61631
Edition 1.0 2001-06
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
Test method for the mechanical strength of cores made of magnetic oxides
Méthode d’essai pour la résistance mécanique des noyaux en oxydes
magnétiques
INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
COMMISSION
ELECTROTECHNIQUE
PRICE CODE
INTERNATIONALE
L
CODE PRIX
ICS 29.100.10 ISBN 2-8318-6114-4
– 2 – 61631 © CEI:2001
SOMMAIRE
AVANT-PROPOS.4
INTRODUCTION.6
1 Domaine d'application .8
2 Références normatives.8
3 Définitions .8
4 Appareillage .8
4.1 Support d'essai des noyaux et cale de charge .8
4.2 Dispositif d'essai .8
4.3 Dispositif de mesure de l'humidité .10
5 Noyaux d'essai .10
5.1 Nombre de noyaux d'essai .10
5.2 Précautions à prendre .10
6 Essais .10
6.1 Conditions d'essai .10
6.2 Procédures d'essai.10
Annexe A (normative) Dimensions types des noyaux E et leur support pour l'essai
de résistance .20
Figure 1 – Essai E .12
Figure 2 – Essai W .14
Figure 3 – Essai T .16
Figure 4 – Essai M.18
Figure 5 – Essai I.18
Figure A.1 – Désignation des noyaux E .20
Tableau A.1 – Support des noyaux d'essai.22
61631 © IEC:2001 – 3 –
CONTENTS
FOREWORD.5
INTRODUCTION.7
1 Scope.9
2 Normative references.9
3 Definitions .9
4 Apparatus.9
4.1 Test core support and loading wedge.9
4.2 Testing device .9
4.3 Humidity measuring device .11
5 Test cores .11
5.1 Number of test-cores .11
5.2 Precautions .11
6 Testing .11
6.1 Test conditions .11
6.2 Test procedures .11
Annex A (normative) Standard E core dimensions and their support for strength test .21
Figure 1 – E-test .13
Figure 2 – W-test .15
Figure 3 – T-test .17
Figure 4 – M-test.19
Figure 5 – I-test .19
Figure A.1 – Designation of E core .21
Table A.1 – Test core support .23
– 4 – 61631 © CEI:2001
COMMISSION ÉLECTROTECHNIQUE INTERNATIONALE
____________
METHODE D'ESSAI POUR LA RESISTANCE MECANIQUE
DES NOYAUX EN OXYDES MAGNETIQUES
AVANT-PROPOS
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composée de l'ensemble des comités électrotechniques nationaux (Comités nationaux de la CEI). La CEI a
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La Norme internationale CEI 61631 a été établie par le comité d'études 51 de la CEI:
Composants magnétiques et ferrites.
La présente version bilingue, publiée en 2001-12, correspond à la version anglaise.
Le texte anglais de cette norme est basé sur les documents 51/599/FDIS et 51/610/RVD.
Le rapport de vote 51/610/RVD donne toute information sur le vote ayant abouti à
l'approbation de cette norme.
La version française de cette norme n'a pas été soumise au vote
Cette publication a été rédigée selon les Directives ISO/CEI, Partie 3.
L'annexe A fait partie intégrante de cette norme.
Le comité a décidé que le contenu de cette publication ne sera pas modifié avant 2005.
A cette date, la publication sera
• reconduite;
• supprimée;
• remplacée par une édition révisée, ou
• amendée.
61631 © IEC:2001 – 5 –
INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________
TEST METHOD FOR THE MECHANICAL STRENGTH
OF CORES MADE OF MAGNETIC OXIDES
FOREWORD
1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising all
national electrotechnical committees (IEC National Committees). The object of IEC is to promote international
co-operation on all questions concerning standardization in the electrical and electronic fields. To this end and in
addition to other activities, IEC publishes International Standards, Technical Specifications, Technical Reports,
Publicly Available Specifications (PAS) and Guides (hereafter referred to as “IEC Publication(s)”). Their
preparation is entrusted to technical committees; any IEC National Committee interested in the subject dealt with
may participate in this preparatory work. International, governmental and non-governmental organizations liaising
with the IEC also participate in this preparation. IEC collaborates closely with the International Organization for
Standardization (ISO) in accordance with conditions determined by agreement between the two organizations.
2) The formal decisions or agreements of IEC on technical matters express, as nearly as possible, an international
consensus of opinion on the relevant subjects since each technical committee has representation from all
interested IEC National Committees.
3) IEC Publications have the form of recommendations for international use and are accepted by IEC National
Committees in that sense. While all reasonable efforts are made to ensure that the technical content of IEC
Publications is accurate, IEC cannot be held responsible for the way in which they are used or for any
misinterpretation by any end user.
4) In order to promote international uniformity, IEC National Committees undertake to apply IEC Publications
transparently to the maximum extent possible in their national and regional publications. Any divergence between
any IEC Publication and the corresponding national or regional publication shall be clearly indicated in the latter.
5) IEC provides no marking procedure to indicate its approval and cannot be rendered responsible for any equipment
declared to be in conformity with an IEC Publication.
6) All users should ensure that they have the latest edition of this publication.
7) No liability shall attach to IEC or its directors, employees, servants or agents including individual experts and
members of its technical committees and IEC National Committees for any personal injury, property damage or
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arising out of the publication, use of, or reliance upon, this IEC Publication or any other IEC Publications.
8) Attention is drawn to the Normative references cited in this publication. Use of the referenced publications is
indispensable for the correct application of this publication.
9) Attention is drawn to the possibility that some of the elements of this IEC Publication may be the subject of patent
rights. IEC shall not be held responsible for identifying any or all such patent rights.
International Standard IEC 61631 has been prepared by technical committee 51: Magnetic
components and ferrite materials.
This bilingual version, published in 2001-12, corresponds to the English version.
The text of this standard is based on the following documents:
FDIS Report on voting
51/599/FDIS 51/610/RVD
Full information on the voting for the approval of this standard can be found in the report on voting
indicated in the above table.
This publication has been drafted in accordance with the ISO/IEC Directives, Part 3.
Annex A forms an integral part of this standard.
The committee has decided that the contents of this publication will remain unchanged until 2005.
At this date, the publication will be
• reconfirmed;
• withdrawn;
• replaced by a revised edition, or
• amended.
– 6 – 61631 © CEI:2001
INTRODUCTION
La méthode spécifiée dans cette norme est destinée à être utilisée en vue de l'obtention des
accords entre parties pour le développement de matériaux, la vérification de qualité, la
caractérisation et l'acquisition de données. La méthode place des restrictions clairement
définies sur la disposition des éprouvettes et la fonction des appareillages d'essai, y compris
les gabarits d'essai, afin de minimiser les erreurs pouvant survenir à la suite de la méthode
d'essai.
Il est nécessaire que tous les autres facteurs soient établis dans le rapport d'essai afin qu'il
en soit tenu compte dans la comparaison des comportements des noyaux en oxyde magné-
tique. Il n'est pas possible de normaliser rigoureusement des finitions de surface particulières,
étant donné qu'il est difficile de contrôler les facteurs mécaniques. Cependant, il est
absolument essentiel de mentionner l'état de la surface dans le rapport, car des défauts de
surface peuvent avoir un effet important sur la résistance mécanique dans certains types
d'essais (voir article 6). Il convient de considérer avec prudence l'extrapolation des données
de résistance mécanique à d'autres géométries, aux contraintes multi-axiales, aux autres taux
de contraintes ou à d'autres conditions environnementales. L'origine d'une rupture d'une
éprouvette d'essai mécanique peut constituer un guide précieux pour la nature et la position
des défauts de limitation de résistance (tels que les pores, les gros grains et une
concentration d'impuretés).
Les résultats des essais de résistance sont influencés par une combinaison des facteurs
suivants: la microstructure du matériau, la procédure de finition de surface appliquée aux
noyaux d'essai, la taille et la forme des noyaux d'essai, les paramètres mécaniques de
l'appareillage d'essai, le taux d'application de charge et l'humidité relative de l'atmosphère
ambiante. Du fait de la nature céramique des noyaux en oxyde magnétique, on obtient
habituellement une gamme considérable de résultats provenant d'un certain nombre de
noyaux d'essai nominalement identiques. De ce fait, il est nécessaire d'interpréter les
résultats d'essai avec circonspection.
61631 © IEC:2001 – 7 –
INTRODUCTION
The method specified in this standard is intended to be used for obtaining agreements between
parties for material development, quality checking, characterization and data acquisition
purposes. The method places closely defined restrictions on the arrangement of the test-piece
and the function of the test apparatus, including the test-jigs, in order to minimize the errors
that can arise as a consequence of the test method.
All other factors are required to be stated in the test report in order to be allowed for in the
comparison of the behavior of the magnetic oxide cores. It is not possible to rigorously
standardize particular surface finishes, since it is difficult to control all the mechanical factors.
But, it is absolutely essential to mention the state of the surface in the report, as surface
defects can have a large effect on mechanical strength in certain types of tests (see clause 6).
The extrapolation of mechanical strength data to other geometries, to multi-axial stressing, to
oth
...










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