Connectors for electrical and electronic equipment - Product requirements - Part 3-126: Rectangular connectors - Detail specification for 5 pole power connector for industrial environments with push-pull locking

IEC/PAS 61076-3-126:2018(E) covers rectangular IP65/IP67 connectors with 5 poles for electric power supply up to 16 A. These connectors consist of fixed and free connectors, either rewirable or non- rewirable (for both portions). It uses the general function principles of the push-pull connector housing system described in IEC 61076-3-117 with IP65/IP67 degree of protection according to IEC 60529 for harsh applications.
Male connectors have 5 square 1 mm electric contacts, with 16 A rated current. Connectors according this document are without breaking capacity COC according to IEC 61984, therefore they are not intended to be engaged or disengaged in normal use when live or under load, if not otherwise specified by the manufacturer.

General Information

Status
Replaced
Publication Date
08-Jan-2018
Technical Committee
Current Stage
DELPUB - Deleted Publication
Completion Date
31-Jan-2023
Ref Project

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IEC PAS 61076-3-126:2018 - Connectors for electrical and electronic equipment - Product requirements - Part 3-126: Rectangular connectors - Detail specification for 5 pole power connector for industrial environments with push-pull locking
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IEC PAS 61076-3-126 ®
Edition 1.0 2018-01
PUBLICLY AVAILABLE
SPECIFICATION
Connectors for electrical and electronic equipment – Product requirements –
Part 3-126: Rectangular connectors – Detail specification for 5 pole power
connectors for industrial environments with push-pull locking
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IEC PAS 61076-3-126 ®
Edition 1.0 2018-01
PUBLICLY AVAILABLE
SPECIFICATION
Connectors for electrical and electronic equipment – Product requirements –

Part 3-126: Rectangular connectors – Detail specification for 5 pole power

connectors for industrial environments with push-pull locking

INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
ISBN 978-2-8322-5235-2
ICS 31.220.10
– 2 – IEC PAS 61076-3-126:2018 © IEC 2018
CONTENTS
FOREWORD . 5
INTRODUCTION . 7
1 Scope . 8
2 Normative references . 8
3 Terms and definitions . 11
4 Technical information . 12
4.1 Systems of levels . 12
4.1.1 Performance levels . 12
4.1.2 Compatibility levels, according to IEC 61076-1:2006. 12
4.2 Classification into climatic categories . 12
4.3 Clearance and creepage distances . 12
4.4 Current-carrying capacity . 12
4.5 Marking . 12
5 Dimensional information . 13
5.1 Common features. 13
5.2 Reference system . 13
5.3 Engagement (mating) information . 13
5.3.1 Engaging (mating) direction . 13
5.3.2 Perpendicular to the engaging (mating) direction . 13
5.3.3 Inclination . 13
5.4 Fixed connectors . 14
5.4.1 Dimensions . 14
5.4.2 Electrical terminations . 16
5.5 Free connectors . 16
5.5.1 Dimensions . 16
5.5.2 Electrical terminations . 18
5.6 Accessories . 18
5.7 Mounting information for connectors . 19
5.8 Gauges . 19
5.8.1 Sizing gauges and retention force gauges . 19
5.8.2 Mechanical function, engaging/separating/insertion/withdrawal force
gauges . 20
5.8.3 Probes . 20
5.8.4 Contact resistance gauge . 20
5.8.5 Test panel (for voltage proof test) . 20
5.8.6 Test panel (for EMC/crosstalk, etc.) . 20
6 Characteristics . 20
6.1 General . 20
6.2 Pin assignment and other definitions . 21
6.3 Classification into climatic categories . 21
6.4 Electrical characteristics . 21
6.4.1 Creepage and clearance distances . 21
6.4.2 Voltage proof . 21
6.4.3 Current-carrying capacity . 22
6.4.4 Contact and shield resistance . 23
6.4.5 Insulation resistance . 23

6.4.6 Impedance . 24
6.4.7 Transmission characteristics . 24
6.5 Mechanical characteristics . 24
6.5.1 Mechanical operation . 24
6.5.2 Effectiveness of connector coupling devices . 24
6.5.3 Engaging and separating forces (or insertion and withdrawal forces) . 24
6.5.4 Contact retention in insert . 24
6.5.5 Polarizing and coding method . 25
6.6 Other characteristics . 25
6.6.1 Vibration (method half-sine) . 25
6.6.2 Shock (method half-sine) . 26
6.6.3 Degree of protection provided by enclosures (IP-code) . 26
6.6.4 Screen and shielding properties . 26
6.6.5 Static load test . 26
6.7 Environmental aspects . 26
6.7.1 Marking of insulation material (plastics) . 26
6.7.2 Design/use of material . 26
7 Test schedule . 26
7.1 General . 26
7.1.1 Overview . 26
7.1.2 Climatic category . 27
7.1.3 Creepage and clearance distances . 27
7.1.4 Arrangement for contact resistance measurement . 27
7.1.5 Arrangement for dynamic stress tests . 28
7.1.6 Arrangement for testing static load, axial . 28
7.1.7 Wiring of specimens . 28
7.2 Test schedules . 29
7.2.1 Basic (minimum) test schedule (Table 11) . 29
7.2.2 Full test schedule . 29
7.3 Test procedures and measuring methods . 41
7.4 Pre-conditioning . 41
7.5 Wiring and mounting of specimens . 42
7.5.1 Wiring . 42
7.5.2 Mounting . 42

Figure 1 – View showing mating direction . 13
Figure 2 – Fixed connector with male contacts . 14
Figure 3 – Free connector with female contacts . 17
Figure 4 – Mounting information – panel cut-out outline . 19
Figure 5 – Gauge dimensions . 20
Figure 6 – Connector de-rating curve . 23
Figure 7 – Stress test arrangement . 25
Figure 8 – Contact resistance arrangement . 28

Table 1 – Climatic category. 12
Table 2 – Dimensions of fixed connector . 15
Table 3 – Dimensions of free connector . 18

– 4 – IEC PAS 61076-3-126:2018 © IEC 2018
Table 4 – Mounting dimensions .
...

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