IEC 63093-4:2019

IEC 63093-4 ®
Edition 1.0 2019-03
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
Ferrite cores – Guidelines on dimensions and the limits of surface irregularities –
Part 4: RM-cores
Noyaux ferrites – Lignes directrices relatives aux dimensions et aux limites des
irrégularités de surface –
Partie 4: Noyaux RM
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IEC 63093-4 ®
Edition 1.0 2019-03
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
Ferrite cores – Guidelines on dimensions and the limits of surface irregularities –

Part 4: RM-cores
Noyaux ferrites – Lignes directrices relatives aux dimensions et aux limites des

irrégularités de surface –
Partie 4: Noyaux RM
INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
COMMISSION
ELECTROTECHNIQUE
INTERNATIONALE
ICS 29.100.10 ISBN 978-2-8322-6615-1

– 2 – IEC 63093-4:2019 © IEC 2019
CONTENTS
FOREWORD . 4
1 Scope . 6
2 Normative references . 6
3 Terms and definitions . 6
4 Primary dimensions . 7
4.1 General . 7
4.2 Dimensions of RM-cores . 7
4.2.1 Principal dimensions . 7
4.2.2 Effective parameter and A values . 7
min
4.3 Main dimensions for coil formers . 7
4.3.1 Shape of coil former and pin numbering . 7
4.3.2 Dimensions of coil formers for RM-cores for the primary standard . 7
4.3.3 RM-cores intended particularly for power applications . 7
4.4 Pin locations and base outlines . 7
4.5 Spring recess . 8
4.6 Stud recess . 8
5 Mounting . 21
6 Limits of surface irregularities . 21
6.1 General . 21
6.2 Examples of surface irregularities . 21
6.3 Chips and ragged edges . 21
6.3.1 General . 21
6.3.2 Chip and ragged edges located on the mating surface . 21
6.3.3 Chips and ragged edges located on other surfaces . 22
6.4 Cracks . 24
6.5 Pull-out . 26
6.6 Crystallites . 27
6.7 Flash . 27
6.8 Pores . 28
Annex A (informative) RM-core design . 29
A.1 General . 29
A.2 Pin locations and base outlines . 29
A.3 Design considerations and dimensions . 29
A.4 Practical considerations . 30
Annex B (normative) Guidance for measuring clamping forces relevant to RM-core
tests . 31
B.1 Test conditions and clamping forces . 31
B.2 Clamping procedure . 31
Annex C (informative) Examples of allowable areas of chips . 33
Bibliography . 34

Figure 1 – Dimensions of RM-cores . 9
Figure 2 – Dimensions of low-profile RM-cores . 10
Figure 3 – Dimensions of spring recess . 12
Figure 4 – Dimensions of stud recess . 13

Figure 5 – Main dimensions of coil formers for RM-cores . 14
Figure 6 – Pin locations and base outlines viewed from the underside of the board . 16
Figure 7 – Dimensions of specific features . 18
Figure 8 – Pin locations and base outlines viewed from the underside of the board . 20
Figure 9 – Examples of surface irregularities . 21
Figure 10 – Chips on mating surfaces . 22
Figure 11 – Location of cracks – Top view . 24
Figure 12 – Location of cracks – Bottom view . 24
Figure 13 – Dimension W . 26
Figure 14 – Location of pull-out . 26
Figure 15 – Pull-out in the clamping recess area . 27
Figure 16 – Location of a crystallite . 27
Figure 17 – Location of a flash . 28
Figure 18 – Location of pore . 28
Figure B.1 – Mounting device. 31

Table 1 – Dimensions of RM-cores . 9
Table 2 – Dimensions of low-profile RM-cores . 10
Table 3 – Effective parameter and A values for RM-cores . 11
min
Table 4 – Effective parameter and A values for low-profile RM-cores. 12
min
Table 5 – Dimensions of spring recess . 13
Table 6 – Dimensions of stud recess . 13
Table 7 – Dimensional limits for coil formers for RM-cores . 14
Table 8 – Dimensional limits for coil formers for low-profile RM-cores . 15
Table 9 – Dimensions of specific features . 19
Table 10 – Area and length reference of irregularities for visual inspection . 23
Table 11 – Limits for cracks . 25
Table 12 – W dimensions . 25
Table B.1 – Inner diameters and recommended clamping forces . 32
Table C.1 – Examples of allowable area of chips . 33

– 4 – IEC 63093-4:2019 © IEC 2019
INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________
FERRITE CORES –
GUIDELINES ON DIMENSIONS AND
THE LIMITS OF SURFACE IRREGULARITIES

Part 4: RM-cores
FOREWORD
1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising
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6) All users should ensure that they have the latest edition of this publication.
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8) Attention is drawn to the Normative references cited in this publication. Use of the referenced publications is
indispensable for the correct application of this publication.
9) Attention is drawn to the possibility that some of the elements of this IEC Publication may be the subject of
patent rights. IEC shall not be held responsible for identifying any or all such patent rights.
International Standard IEC 63093-4 has been prepared by IEC technical committee 51:
Magnetic components, ferrite and magnetic powder materials.
This first edition cancels and replaces the first edition of IEC 62317-4 published in 2005 and
the second edition of IEC 60424-2 published in 2015. This edition constitutes a technical
revision.
This edition includes the following significant technical changes with respect to

IEC 62317-4:2005 and IEC 60424-2:2015:
a) IEC 63093-4 integrates the contents of IEC 62317-4:2005 and IEC 60424-2:2015;
b) IEC 60424-2:2015, Table 2, has been included in Annex C as Table C.1.

The text of this International Standard is based on the following documents:
FDIS Report on voting
51/1265/FDIS 51/1275/RVD
Full information on the voting for the approval of this International Standard can be found in
the report on voting indicated in the above table.
This document has been drafted in accordance with the ISO/IEC Directives, Part 2.
A list of all parts in the IEC 63093 series, published under the general title Ferrite cores –
Guidelines on dimensions and the limits of surface irregularities, can be found on the IEC
website.
The committee has decided that the contents of this document will remain unchanged until the
stability date indicated on the IEC website under "http://webstore.iec.ch" in the data related to
the specific document. At this date, the document will be
• reconfirmed,
• withdrawn,
• replaced by a revised edition, or
• amended.
– 6 – IEC 63093-4:2019 © IEC 2019
FERRITE CORES –
GUIDELINES ON DIMENSIONS AND
THE LIMITS OF SURFACE IRREGULARITIES

Part 4: RM-cores
1 Scope
This part of IEC 63093 specifies the dimensions that are of importance for mechanical
interchangeability for a preferred range of RM-cores and low-profile RM-cores made of ferrite,
and the locations of their terminal pins on a 2,54 mm printed wiring grid in relation to the base
outlines of the cores. It also gives guidance on allowable limits of surface irregularities
applicable to RM-cores in accordance with the relevant generic specification.
The selection of core sizes for this document is based on the philosophy of including those
sizes which are industrial standards, either by inclusion in a national standard, or by broad-
based use in industry.
This document is a specification useful in the negotiations between ferrite core manufacturers
and customers about surface irregularities.
The general considerations that the design of this range of cores is based upon are given in
Annex A.
2 Normative references
The following documents are referred to in the text in such a way that some or all of their
content constitutes requirements of this document. For dated references, only the edition
cited applies. For undated references, the latest edition of the referenced document (including
any amendments) applies.
IEC 60205, Calculation of the effective parameters of magnetic piece parts
IEC 60401-1, Terms and nomenclature for cores made of magnetically soft ferrites – Part 1:
Terms used for physical irregularities
IEC 60424-1, Ferrite cores – Guidelines on the limits of surface irregularities – Part 1:
General specification
3 Terms and definitions
For the purposes of this document, the terms and definitions given in IEC 60401-1 and
IEC 60424-1 apply.
ISO and IEC maintain terminological databases for use in standardization at the following
addresses:
• IEC Electropedia: available at http://www.electropedia.org/
• ISO Online browsing platform: available at http://www.iso.org/obp

4 Primary dimensions
4.1 General
Compliance with the following requirements ensures mechanical interchangeability of
complete assemblies and wound coil formers.
4.2 Dimensions of RM-cores
4.2.1 Principal dimensions
The principal dimensions of RM-cores shall be as given in Table 1 and those of the low-profile
RM-cores shall be as given in Table 2. See also Figure 1 and Figure 2.
4.2.2 Effective parameter and A values
min
The effective parameter values for cores having the dimensions given in 4.2.1 are as shown in
Table 3 and Table 4. The definitions of effective parameters and their calculations shall be as
given in IEC 60205.
4.3 Main dimensions for coil formers
4.3.1 Shape of coil former and pin numbering
When the coil former is viewed from the pin side, the pins shall be numbered in a clockwise
direction. Pin 1 shall be a corner pin, or the pin immediately to the right of a corner, and
closest to the base outline.
For asymmetrical arrangements, pin 1 shall be at the side with the largest number of pins.
The coil former shall show an asymmetry, which shall preferably be visible (or detectable)
when the assembled inductor is held with the pins downwards. This asymmetry shall clearly
indicate pin 1. For pin numbering of recommended core patterns and for recommended
asymmetrical pin arrangements, see 4.4.
NOTE It is not required that the pin numbers be marked on the coil former.
4.3.2 Dimensions of coil formers for RM-cores for the primary standard
The dimensions specified in Table 7 and Table 8 are illustrated in Figure 5.
4.3.3 RM-cores intended particularly for power applications
These coil formers are intended for use with cores RM 6-S, RM 8, RM 10, RM 12 and RM 14A,
all without centre holes. Each is provided with twelve terminal pins except for the RM 6-S coil
former, which has only eight.
Figure 7 shows the features specific to this format and the corresponding dimensions are
given in Table 9.
4.4 Pin locations and base outlines
These shall be as shown in Figure 6 and Figure 8 (for power applications), in which the base
is viewed from the pin side, i.e. from the underside of the printed wiring boards.
The pins should fit into holes, the nominal hole diameter being:
• 1 mm when the shortest distance between pins is 2,54 mm;
• 1,3 mm when the shortest distance between pins is 2,54 mm or more.
– 8 – IEC 63093-4:2019 © IEC 2019
4.5 Spring recess
RM-cores usually have recesses that allow the core halves to be held together by two spring
clamps snapping into these recesses. The recesses consist of a flat spring rest and a locking
ridge. The dimensions are given in Table 5 and Figure 3; the profile of this spring recess is
not defined but the limit dimensions shall be complied with.
4.6 Stud recess
Those RM-cores with centre-pole holes may have recesses for the fixed part of the adjusting
device with dimensions in accordance with Table 6 and Figure 4. These dimensions are not
mandatory for manufacturers who supply cores with the fixed part of the adjusting device
attached
Figure 1 – Dimensions of RM-cores
Table 1 – Dimensions of RM-cores
a
A B C D E F G H J R
mm mm mm
Size mm mm mm mm mm mm mm Type
Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Min. Max. Min. Max. Max.
RM 4 10,6 11,8 5,15 5,25 4,40 4,60 3,50 3,70 7,95 8,35 3,70 3,90 5,80 2,0 2,1 9,40 9,80 0,3 3
RM 5 14,0 14,9 5,15 5,25 6,40 6,80 3,15 3,35 10,20 10,60 4,70 4,90 6,00 2,0 2,1 11,80 12,30 0,3 3
RM 6-S 17,2 18,3 6,15 6,25 7,80 8,20 4,00 4,20 12,40 12,90 6,10 6,40 8,40 3,0 3,1 14,10 14,70 0,3 1
RM 6-R 17,2 18,3 6,15 6,25 7,00 7,40 4,00 4,20 12,40 12,90 6,10 6,40 6,30 3,0 3,1 14,10 14,70 0,3 4
RM 7 19,5 20,3 6,65 6,75 6,95 7,25 4,20 4,45 14,75 15,40 6,95 7,25 9,30 3,0 3,1 16,50 17,20 0,3 2
RM 8 22,3 23,2 8,15 8,25 10,60 11,00 5,40 5,65 17,00 17,70 8,25 8,55 9,50 4,4 4,6 18,90 19,70 0,3 3
RM 10 27,2 28,5 9,25 9,35 13,00 13,50 6,20 6,50 21,20 22,10 10,50 10,90 10,90 5,4 5,6 23,60 24,70 0,3 3
RM 12 36,1 37,4 12,20 12,30 15,60 16,10 8,40 8,70 25,00 26,00 12,30 12,80 12,90 - - 28,70 29,80 0,3 3
RM 14 40,8 42,2 14,40 14,50 18,40 19,00 10,40 10,70 29,00 30,20 14,40 15,00 17,00 5,4 5,6 33,50 34,70 0,3 3
RM 14A 40,8 42,2 15,00 15,10 18,40 19,00 10,40 10,70 29,00 30,20 14,40 15,00 17,00 - - 33,50 34,70 0,3 3
a
Solid centre-pole cores are available for each size.

– 10 – IEC 63093-4:2019 © IEC 2019

Figure 2 – Dimensions of low-profile RM-cores
Table 2 – Dimensions of low-profile RM-cores
a
A B C D E F G H J R
Size mm mm mm mm mm mm mm mm mm mm Type
Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Min. Max. Min. Max. Max.
RM 4/8 10,6 11,8 3,80 3,90 4,40 4,60 2,15 2,35 7,95 8,35 3,70 3,90 5,80 2,0 2,1 9,40 9,80 0,3 3
RM 5/8 14,0 14,9 3,80 3,90 6,40 6,80 1,80 2,00 10,20 10,60 4,70 4,90 6,00 2,0 2,1 11,80 12,30 0,3 3
RM 6/9 17,2 18,3 4,40 4,50 7,80 8,20 2,25 2,45 12,40 12,90 6,10 6,40 8,40 3,0 3,1 14,10 14,70 0,3 1
RM 7/10 19,5 20,3 4,80 4,90 6,95 7,25 2,35 2,60 14,75 15,40 6,95 7,25 9,30 3,0 3,1 16,50 17,20 0,3 2
RM 8/11 22,3 23,2 5,70 5,80 10,60 11,00 2,95 3,15 17,00 17,70 8,25 8,55 9,50 4,4 4,6 18,90 19,70 0,3 3
RM 10/13 27,2 28,5 6,40 6,50 13,00 13,50 3,35 3,55 21,20 22,10 10,50 10,90 10,90 5,4 5,6 23,60 24,70 0,3 3
RM 12/17 36,1 37,4 8,30 8,40 15,60 16,10 4,50 4,75 25,00 26,00 12,30 12,80 12,90 5,4 5,6 28,70 29,80 0,3 3
RM 14/20 40,8 42,2 10,15 10,25 18,40 19,00 5,55 5,85 29,00 30,20 14,40 15,00 17,00 5,4 5,6 33,50 34,70 0,3 3
a
Solid centre-pole cores are available for each size.

Table 3 – Effective parameter and A values for RM-cores
min
a
with hole ○ C C A l V A
1 2 e e e min
Size
-1 -3 -3 2 3 2
no hole Φ mm × 10 mm mm mm mm mm
○ 1,874 3 171,63 10,9 20,5 224 8,04
RM 4
Φ 1,617 3 115,43 14,0 22,7 318 11,3
○ 1,021 5 50,075 20,4 20,8 425 14,8
RM 5
Φ 0,943 62 39,983 23,6 22,3 526 18,1
○ 0,897 83 29,592 30,3 27,2 830 23,4
RM 6-S
Φ 0,816 68 23,099 35,4 28,9 1 020 30,7
○ 0,821 49 25,728 31,3 25,7 810 23,4
RM 6-R
Φ 0,740 34 19,737 37,5 27,8 1 040 30,7
○ 0,720 27 17,389 41,4 29,8 1 240 32,3
RM 7
Φ 0,672 53 14,509 46,4 31,2 1 450 39,6
○ 0,680 17 13,134 51,8 35,2 1 820 39.5
RM 8
Φ 0,602 06 9,546 4 63,1 38,0 2 390 55,4
○ 0,503 89 6,034 9 83,5 42,1 3 510 66,2
RM 10
Φ 0,454 85 4,647 8 97,9 44,5 4 360 89,9
RM 12 Φ 0,383 33 2,626 6 146 55,9 8 160 124
○ 0,381 70 2,187 8 174 66,6 11 600 146
RM 14
Φ 0,362 17 1,918 9 189 68,4 12 900 170
RM 14A Φ 0,350 29 1,771 1 198 69,3 13 700 170
The manufacturers may indicate in their catalogues more precise values than those given in the above table.
a
See IEC 60205 for the definition of A .
min
– 12 – IEC 63093-4:2019 © IEC 2019
Table 4 – Effective parameter and A values for low-profile RM-cores
min
a
with hole ○ C C A l V A
1 2 e e e min
Size
-1 -3 -3 2 3 2
no hole Φ mm × 10 mm mm mm mm mm
○ 1,377 4 120,26 11,5 15,8 181 8,04
RM 4/8
Φ 1,218 7 84,830 14,4 17,5 252 11,3
○ 0,748 11 34,680 21,6 16,1 348 14,8
RM 5/8
Φ 0,703 52 28,678 24,5 17,3 423 18,1
○ 0,656 34 20,781 31,6 20,7 655 23,4
RM 6/9
Φ 0,610 85 16,976 36,0 22,0 791 31,2
○ 0,528 24 12,220 43,2 22,8 987 32,3
RM 7/10
Φ 0,501 64 10,529 47,6 23,9 1 140 39,6
○ 0,477 42 8,744 5 54,6 26,1 1 420 39,5
RM 8/11
Φ 0,435 25 6,717 3 64,8 28,2 1 830 55,4
○ 0,358 02 4,117 3 87,0 31,1 2 710 66,2
RM 10/13
Φ 0,332 13 3,339 0 99,5 33,0 3 290 89,9
○ 0,294 33 2,226 4 132 38,9 5 140 99,9
RM 12/17
Φ 0,277 60 1,882 8 147 40,9 6 030 124
○ 0,262 62 1,411 5 186 48,9 9 090 146
RM 14/20
Φ 0,252 35 1,262 9 200 50,4 10 100 170
The manufacturers may indicate in their catalogues more precise values than those given in the above table.
a
See IEC 60205 for the definition of A .
min
Figure 3 – Dimensions of spring recess

Table 5 – Dimensions of spring recess
a, b a, c a, d
H H G G m
3 4 1 2
mm mm mm mm mm
Size
Min. Max. Min. Max. Max. Min. Max.
RM 4 8,75 9,25 0,05 0,15 1,0 1,65 2,5
RM 5 8,75 9,25 0,05 0,15 1,0 1,65 2,5
RM 6 10,09 10,59 0,10 0,20 1,3 2,20 2,5
RM 7 11,09 11,59 0,10 0,20 1,3 2,20 3,3
RM 8 14,05 14,55 0,10 0,20 1,3 2,20 5,0
RM 10 15,95 16,45 0,15 0,25 1,3 2,25 5,0
RM 12 21,4 21,90 0,15 0,25 1,3 3,50 5,0
RM 14 25,55 26,05 0,15 0,25 1,3 3,60 5,6
RM 14A 26,80 27,30 0,15 0,25 1,3 3,60 5,6
a
Dimensions G and G define the boundaries of the flat spring rest.
1 2
b
In particular cases, the design of the spring can require the tolerance on H to be smaller.
c
The form of the locking ridge is not specified but it shall be essentially uniform over the width m in order not to
hinder the correct application of the spring. The outer side may be of any form facilitating the introduction of
the spring into the recess; the inner side may be of any form but shall not protrude through a flat plane making
an angle of 120° with the flat spring rest and containing its boundary defined by dimensions G .
d
The inner side of the spring recess may be of any form but it shall not protrude through a flat plane making an
angle of 120° with the flat spring rest and containing its boundary defined by dimension G .
Figure 4 – Dimensions of stud recess
Table 6 – Dimensions of stud recess
d t
Size mm mm
Min. Min. Max.
RM 4 3,0 0,4 0,7
RM 5 3,0 0,4 0,7
RM 6 4,3 0,7 1,0
RM 7 4,3 0,7 1,0
RM 8 6,0 0,7 1,0
RM 10 7,6 0,8 1,1
RM 14 7,6 0,8 1,1
– 14 – IEC 63093-4:2019 © IEC 2019

Figure 5 – Main dimensions of coil formers for RM-cores
Table 7 – Dimensional limits for coil formers for RM-cores
d d d h h h l P
1 2 3 2 4 5
Size mm mm mm mm mm mm mm mm
Min. Max. Min. Max. Min. Max. Min. Max. Max. Max. Min. Min. Max.
RM 4 7,65 7,85 4,75 4,95 4,00 4,15 6,65 6,85 0,80 0,50 3,90 0,50 0,60
RM 5 9,90 10,10 5,75 5,95 5,00 5,15 5,95 6,15 0,80 0,55 4,50 0,50 0,60
RM 6-R 12,10 12,30 7,20 7,30 6,50 6,60 7,70 7,85 0,80 0,55 4,80 0,58 0,62
RM 6-S 12,10 12,30 7,25 7,45 6,50 6,60 7,70 7,85 0,90 0,55 4,30 0,50 0,60
RM 7 14,40 14,66 8,00 8,30 7,30 7,60 8,10 8,25 0,80 0,55 6,60 0,78 0,82
RM 8 16,70 16,90 9,75 9,95 8,70 8,90 10,40 10,65 1,05 0,65 5,00 0,60 0,70
RM 10 20,80 21,00 12,30 12,50 11,10 11,30 12,00 12,25 1,05 0,70 5,35 0,60 0,70
RM 12 24,50 24,70 14,20 14,50 13,00 13,30 16,25 16,50 1,05 0,75 6,00 0,75 0,85
RM 14 28,60 28,80 16,60 16,80 15,20 15,40 20,20 20,50 1,05 0,85 6,10 0,75 0,85

h
Table 8 – Dimensional limits for coil formers for low-profile RM-cores
d d d h h h l P
1 2 3 2 4 5
mm mm mm mm mm mm mm mm
Size
Min. Max. Min. Max. Min. Max. Min. Max. Max. Max. Min. Min. Max.
RM 4/8 7,65 7,85 4,75 4,95 4,00 4,15 4,05 4,20 0,80 0,50 3,90 0,50 0,60
RM 5/8 9,90 10,10 5,75 5,95 5,00 5,15 3,35 3,50 0,80 0,55 4,50 0,50 0,60
RM 6/9 12,10 12,30 7,20 7,30 6,50 6,60 4,25 4,40 0,90 0,55 4,80 0,58 0,62
RM 7/10 14,40 14,66 8,00 8,30 7,30 7,60 4,45 4,60 0,80 0,55 6,60 0,78 0,82
RM 8/11 16,70 16,90 9,75 9,95 8,70 8,90 5,55 5,70 1,05 0,65 5,00 0,60 0,70
RM 10/13 20,80 21,00 12,30 12,50 11,10 11,30 6,35 6,50 1,05 0,70 5,35 0,60 0,70
RM 12/17 24,50 24,70 14,20 14,50 13,00 13,30 8,65 8,80 1,05 0,75 6,00 0,75 0,85
RM 14/20 28,60 28,80 16,60 16,80 15,20 15,40 10,75 10,90 1,05 0,85 6,10 0,75 0,85

– 16 – IEC 63093-4:2019 © IEC 2019

Figure 6 – Pin locations and base outlines viewed
from the underside of the board (1 of 2)

RM14
To obtain an asymmetrical arrangement, one pin may be omitted on one side from a symmetrical arrangement.
For RM 7, the five-pin version has an asymmetrical arrangement.
For the other cores, omit:
– for RM 4, RM 5 and RM 6 with five pins: No. 4 pin;
– for RM 8 with eleven pins: No. 6 pin;
– for RM 10 with eleven pins: No. 9 pin;
– for RM 12 with eleven pins: No. 10 pin;
– for RM 14 with ten pins: No. 5 and No. 8 pins.
Figure 6 (2 of 2)
– 18 – IEC 63093-4:2019 © IEC 2019

Figure 7 – Dimensions of specific features

Table 9 – Dimensions of specific features
d d d h h h
1 2 3 2 4 5
Size mm mm mm mm mm mm
Min. Max. Min. Max. Min. Max. Min. Max. Max. Max.
RM 6-S 12,1 12,3 7,25 7,45 6,50 6,60 7,70 7,95 1,05 0,60
RM 8 16,7 16,9 9,75 9,95 8,70 8,90 10,40 10,65 1,20 0,75
RM 10 20,8 21,0 12,30 12,50 11,10 11,30 12,00 12,25 1,30 0,80
RM 12 24,5 24,7 14,20 14,50 13,00 13,30 16,25 16,50 1,30 0,80
RM 14A 28,6 28,8 16,60 16,80 15,20 15,40 20,20 20,50 1,40 0,90

a b c f e p q
max max
Size
mm mm mm mm mm mm mm
RM 6-S 16,0 24,9 2,2 2,60 0,3 0,63 3,8
RM 8 23,5 29,9 2,5 3,10 0,3 0,63 3,8
RM 10 23,3 39,4 3,1 3,45 0,3 1,00 3,8
RM 12 28,4 45,2 3,2 3,70 0,3 1,00 4,2
RM 14A 31,4 48,4 4,0 4,40 0,3 1,00 4,2

– 20 – IEC 63093-4:2019 © IEC 2019

Figure 8 – Pin locations and base outlines viewed from the underside of the board

5 Mounting
In order to ensure a good contact between mating surfaces, a specific clamping force shall be
applied. The clamping force and the procedure are specified in Annex B.
6 Limits of surface irregularities
6.1 General
Surface irregularities are defined in IEC 60424-1.
6.2 Examples of surface irregularities
Figure 9 shows different examples of surface irregularities on an RM-core.

Figure 9 – Examples of surface irregularities
6.3 Chips and ragged edges
6.3.1 General
The minimum chipping area is taken as 0,5 mm , to be distinguishable to the naked eye.
The maximum chipping area is taken as 30 mm , to be referenced to the design for the cores.
6.3.2 Chip and ragged edges located on the mating surface
The areas of the chips located on the mating surface (see C1, C1’ and C1” irregularities in
Figure 10) shall not exceed the following limits:
– the cumulative area of the chips located on the mating surface shall be less than 4 % of
the total mating surface;
– the total length of the ragged edges shall be less than 25 % of the perimeter of the relevant
mating surface.
– 22 – IEC 63093-4:2019 © IEC 2019

C1, C1′, C1″: chip
R1, R1′: ragged edge
L , L : length of ragged edge
1 2
Figure 10 – Chips on mating surfaces
The examples of allowable chipping areas for a given core are summarized in Annex C.
6.3.3 Chips and ragged edges located on other surfaces
For chips and ragged edges located on other surfaces:
– the allowable chipping areas are doubled as compared to the limits for the whole mating
surfaces;
– the rule for the ragged edges is the same as for the mating surfaces;
– chips and ragged edges are not acceptable on the ridge of the clamping recess area;
– chips and ragged edges are not acceptable on the inner edges of the wire slot area.
Area and length reference of irregularities for visual inspection are given in Table 10.

Table 10 – Area and length reference of irregularities for visual inspection

– 24 – IEC 63093-4:2019 © IEC 2019
6.4 Cracks
A single continuous crack that intersects the perimeter of the relevant surface at two points is
not acceptable (see S1, S1' and S1'' irregularities in Figure 11).
The limits of cracks at various locations shown in Figure 11 and Figure 12 are given in
Table 11.
Figure 11 – Location of cracks – Top view

NOTE A boundary between the outer wall and the back wall is shown by a dashed line.
Figure 12 – Location of cracks – Bottom view

Table 11 – Limits for cracks
Limits for Limits for
Type Location
single crack multiple cracks
S1, S1’/S1” Any place Not acceptable Not acceptable
50 % of centre-pole
S2, S2’ Mating surface of centre-pole Centre-pole thickness
thickness
S3, S3’ Mating surface of outer wall Wall thickness, W 2 W
S4, S4’ Centre-pole Centre-pole thickness Centre-pole thickness
S5 Outer wall Wall thickness, W 4 W
S6, S6’ Back surface Back wall thickness 4 ´ Back wall thickness
Corner of centre-pole/back 25 % of centre-pole 25 % of centre-pole
wall circumference circumference
S7, S7’
and outer wall/back wall 25 % of relevant arc 25 % of relevant arc
NOTE For cores without a hole in the centre-pole, the centre-pole thickness is replaced by a half of the centre-
pole diameter, i.e. in Table 11 the limit of "50 % of the centre-pole thickness" becomes "25 % of the centre-pole
diameter", and "centre-pole thickness" becomes "half of the centre-pole diameter".

The acceptance criteria for the size of a crack are based on the minimum thickness W of the
outer wall of the relevant core size (see Figure 13). Table 12 gives all W values approximated
as (a – d )/2.
Table 12 – W dimensions
W
Core size
mm
RM 4 0,72
RM 5 0,82
RM 6 0,88
RM 7 0,88
RM 8 1,00
RM 10 1,25
RM 12 1,88
RM 14 2,55
– 26 – IEC 63093-4:2019 © IEC 2019

Figure 13 – Dimension W
6.5 Pull-out
Figure 14 and Figure 15 show an example of the location of a pull-out on the RM-core.
The cumulative area of the pull-outs on the bottom surface or the clamping recess area of the
core shall be less than 25 % of the total respective surface area (including wire-way areas for
the bottom surface).
Figure 14 – Location of pull-out

Figure 15 – Pull-out in the clamping recess area
6.6 Crystallites
Figure 16 shows an example of the location of a crystallite on the RM-core:
– the single area of the crystallites located on any surface shall be less than 2 % of the
respective surface area;
– the cumulative area of the crystallites located on any surface shall be less than 4 % of the
respective surface area.
Figure 16 – Location of a crystallite
6.7 Flash
Figure 17 shows an example of the location of a flash on the RM-core:
– there shall be no flash extending from the core into the wire slot.

– 28 – IEC 63093-4:2019 © IEC 2019

Figure 17 – Location of a flash
6.8 Pores
Figure 18 shows an example of the location of pores on the RM-core:
– the number of pores located on the same surface shall not exceed two; the total number of
pores located on all surfaces shall not exceed five;
– a hole with an area larger than 1 mm on any surface is not acceptable.

Figure 18 – Location of pore
Annex A
(informative)
RM-core design
A.1 General
The design of RM-cores standardized by the IEC is based on the following considerations:
a) RM-cores are especially suited for use on printed wiring boards, because it is possible to
solder the wire leads of the coils directly to the pin terminations moulded in the coil former.
Normally, these pins should remain within the outline of the core base.
b) RM-cores are primarily used for inductors and tuned transformers, but they can also be
used for broad-band transformers and in switched mode power supply applications.
For RM-cores which are used for fixed inductors and untuned transformers, where the
adjuster hole is unnecessary, a solid centre pole (no hole) construction may be used. This
gives a higher effective permeability and, in particular, more efficient operation than the
corresponding cores with a hole, an important consideration for power applications.
Cores up to and including RM 10 are specified for both forms of construction, whilst RM 12
and RM 14A are specifically intended for applications requiring a solid centre pole.
The counterpart to RM 14, with an adjuster hole, is a taller core RM 14A with solid centre
pole, whose essential advantage is a thicker base, to permit greater values of A and A
e min
to be achieved, while enabling the ratio A /A to be maintained almost unchanged.
e min
c) The base areas are square with cut-outs for the terminal pins in two opposite corners. The
winding space is annular.
A.2 Pin locations and base outlines
In order to provide for the largest possible number of pins, the shortest distance between pin
centres of 2,54 mm should be chosen. This can be safely handled by modern soldering
techniques for miniature printed wiring. The result is a maximum of six pins on the smallest
cores (e.g. base dimensions of 10 mm × 10 mm) and up to twelve pins for a large core (base
dimensions of 20 mm × 20 mm). If the maximum number of pins is not required, the shortest
mm by omitting certain pins.
distance between pin centres can be increased to 2,54 2
When the pins are placed on the primary grid, the sides of the core base are located at half
the grid spacing (except for RM 10). This allows the neighbouring pins of adjacent cores when
placed side by side to be located on parallel grid lines which are 2,54 mm apart.
A.3 Design considerations and dimensions
The range of base sizes is compatible with 4, 5, 6, 7, 8, 10 and 14 printed wiring modules of
2,54 mm.
Further aspects of the design are:
– a maximum wall height to thickness ratio of 5:1;
– a thickness of the core base sufficient to accommodate the wires terminated on the pins of
the coil former;
– an adjuster hole diameter in accordance with IEC 62317-2.
Within these limitations, and assuming acceptable core heights and reasonable cut-out
dimensions, the optimum inner and outer diameters of the winding space can be calculate
...