EN ISO 16827:2014
(Main)Non-destructive testing - Ultrasonic testing - Characterization and sizing of discontinuities (ISO 16827:2012)
Non-destructive testing - Ultrasonic testing - Characterization and sizing of discontinuities (ISO 16827:2012)
ISO 16827:2012 specifies the general principles and techniques for the characterization and sizing of previously detected discontinuities in order to ensure their evaluation against applicable acceptance criteria. It is applicable, in general terms, to discontinuities in those materials and applications covered by ISO 16810.
Zerstörungsfreie Prüfung - Ultraschallprüfung - Beschreibung und Größenbestimmung von Inhomogenitäten (ISO 16827:2012)
Dieses Dokument legt die allgemeinen Grundsätze und Techniken zur Beschreibung und Größenbestimmung von vorher nachgewiesenen Inhomogenitäten fest, um deren Bewertung im Vergleich zu den gültigen Zulässigkeitskriterien sicherzustellen. Es ist allgemein für Inhomogenitäten in den Werkstoffen und für die Anwendungen anwendbar, die in ISO 16810 behandelt werden.
Essais non destructifs - Contrôle par ultrasons - Caractérisation et dimensionnement des discontinuités (ISO 16827:2012)
L'ISO 16827:2012 décrit les principes généraux et les techniques pour la caractérisation et le dimensionnement des discontinuités détectées au préalable afin de les évaluer correctement par rapport aux critères d'acceptation applicables. Elle s'applique, en termes génériques, aux discontinuités des matériaux et applications couvertes par l'ISO 16810.
Neporušitvene preiskave - Ultrazvočne preiskave - Karakterizacija in velikosti nezveznosti (ISO 16827:2012)
Standard EN ISO 16827 določa osnovna načela in tehnike za karakterizacijo in določanje velikosti prej odkritih nezveznosti, da se jih oceni na podlagi veljavnih kriterijev sprejemljivosti. Standard v splošnem velja za nezveznosti v tistih materialih in uporabah, ki jih zajema standard ISO 16810.
General Information
- Status
- Withdrawn
- Publication Date
- 04-Mar-2014
- Withdrawal Date
- 20-Jan-2026
- Technical Committee
- CEN/TC 138 - Non-destructive testing
- Drafting Committee
- CEN/TC 138/WG 2 - Ultrasonic testing
- Current Stage
- 9960 - Withdrawal effective - Withdrawal
- Start Date
- 18-Jun-2025
- Completion Date
- 21-Jan-2026
Relations
- Effective Date
- 12-Mar-2014
- Effective Date
- 12-Mar-2014
- Effective Date
- 22-Jan-2023
- Effective Date
- 28-Jan-2026
- Effective Date
- 28-Jan-2026
Frequently Asked Questions
EN ISO 16827:2014 is a standard published by the European Committee for Standardization (CEN). Its full title is "Non-destructive testing - Ultrasonic testing - Characterization and sizing of discontinuities (ISO 16827:2012)". This standard covers: ISO 16827:2012 specifies the general principles and techniques for the characterization and sizing of previously detected discontinuities in order to ensure their evaluation against applicable acceptance criteria. It is applicable, in general terms, to discontinuities in those materials and applications covered by ISO 16810.
ISO 16827:2012 specifies the general principles and techniques for the characterization and sizing of previously detected discontinuities in order to ensure their evaluation against applicable acceptance criteria. It is applicable, in general terms, to discontinuities in those materials and applications covered by ISO 16810.
EN ISO 16827:2014 is classified under the following ICS (International Classification for Standards) categories: 19.100 - Non-destructive testing. The ICS classification helps identify the subject area and facilitates finding related standards.
EN ISO 16827:2014 has the following relationships with other standards: It is inter standard links to EN 583-5:2000, EN 583-5:2000/A1:2003, EN ISO 16827:2025, EN 13480-8:2024, EN 13480-8:2017. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.
EN ISO 16827:2014 is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.
Standards Content (Sample)
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Zerstörungsfreie Prüfung - Ultraschallprüfung - Beschreibung und Größenbestimmung von Inhomogenitäten (ISO 16827:2012)Essais non destructifs - Contrôle par ultrasons - Caractérisation et dimensionnement des discontinuités (ISO 16827:2012)Non-destructive testing - Ultrasonic testing - Characterization and sizing of discontinuities (ISO 16827:2012)19.100Neporušitveno preskušanjeNon-destructive testingICS:Ta slovenski standard je istoveten z:EN ISO 16827:2014SIST EN ISO 16827:2014en01-julij-2014SIST EN ISO 16827:2014SLOVENSKI
STANDARDSIST EN 583-5:2001/A1:2004SIST EN 583-5:20011DGRPHãþD
EUROPEAN STANDARD NORME EUROPÉENNE EUROPÄISCHE NORM
EN ISO 16827
March 2014 ICS 19.100 Supersedes EN 583-5:2000English Version
Non-destructive testing - Ultrasonic testing - Characterization and sizing of discontinuities (ISO 16827:2012)
Essais non destructifs - Contrôle par ultrasons - Caractérisation et dimensionnement des discontinuités (ISO16827:2012)
Zerstörungsfreie Prüfung - Ultraschallprüfung - Beschreibung und Größenbestimmung von Inhomogenitäten (ISO 16827:2012) This European Standard was approved by CEN on 9 February 2014.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION EUROPÄISCHES KOMITEE FÜR NORMUNG
CEN-CENELEC Management Centre:
Avenue Marnix 17,
B-1000 Brussels © 2014 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN ISO 16827:2014 ESIST EN ISO 16827:2014
Foreword .3 SIST EN ISO 16827:2014
Reference numberISO 16827:2012(E)© ISO 2012
INTERNATIONAL STANDARD ISO16827First edition2012-04-01Non-destructive testing — Ultrasonic testing — Characterization and sizing of discontinuities Essais non destructifs — Contrôle par ultrasons — Caractérisation et dimensionnement des discontinuités
ISO 16827:2012(E)
©
ISO 2012 All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any form or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from either ISO at the address below or ISO's member body in the country of the requester. ISO copyright office Case postale 56 CH-1211 Geneva 20 Tel.
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ii
ISO 16827:2012(E) © ISO 2012 – All rights reserved iii Contents Page Foreword.v 1 Scope.1 2 Normative references.1 3 Principles of characterization of discontinuities.1 3.1 General.1 3.2 Requirements for surface condition.2 4 Pulse echo techniques.2 4.1 General.2 4.2 Location of discontinuity.2 4.3 Orientation of discontinuity.2 4.4 Assessment of multiple indications.3 4.5 Shape of discontinuity.3 4.5.1 Simple classification.3 4.5.2 Detailed classification of shape.4 4.6 Maximum echo height of indication.4 4.7 Size of discontinuity.4 4.7.1 General.4 4.7.2 Maximum echo height techniques.4 4.7.3 Probe movement sizing techniques.5 4.7.4 Selection of sizing techniques.5 4.7.5 Sizing techniques with focussing ultrasonic probes.6 4.7.6 Use of mathematical algorithms for sizing.6 4.7.7 Special sizing techniques.6 5 Transmission technique.7 5.1 General.7 5.2 Location of discontinuity.7 5.3 Evaluation of multiple discontinuities.7 5.4 Reduction of
signal amplitude.8 5.5 Sizing of discontinuity.8 Annex A (normative)
Analysis of multiple indications.12 A.1 Lateral characterisation.12 A.2 Transverse (Through-thickness) characterisation.12 A.3 Shadow technique.12 Annex B (normative)
Techniques for the classification of discontinuity shape.14 B.1 Simple classification.14 B.1.1 General.14 B.1.2 Reconstruction technique.14 B.1.3 Echo envelope technique.14 B.2 Detailed classification.14 B.2.1 General.14 B.2.2 Echodynamic pattern technique.15 B.2.3 Directional reflectivity.17 B.3 Combination of data.17 Annex C (informative)
Maximum echo height sizing technique.25 C.1 Distance-gain-size (DGS) technique.25 C.1.1 Principle.25 C.1.2 Applications and limitations.25 C.2 Distance-amplitude-correction (DAC) curve technique.25 C.2.1 Principle.25 Introduction.vi SIST EN ISO 16827:2014
ISO 16827:2012(E) iv © ISO 2012 – All rights reserved
C.2.2 Applications and limitations.26 Annex D (normative)
Probe movement sizing techniques.27 D.1 Fixed amplitude level techniques.27 D.1.1 Principle.27 D.1.2 Application and limitations.27 D.2 6 dB drop from maximum technique.27 D.2.1 Principle.27 D.2.2 Application and limitations.27 D.3 12 dB or 20 dB drop from maximum technique.28 D.3.1 Principle.28 D.3.2 Application and limitations.28 D.4 Drop to noise level technique.28 D.4.1 Principle.28 D.4.2 Application and limitations.28 D.5 6 dB drop tip location technique.29 D.5.1 Principle.29 D.5.2 Application and limitations.29 D.6 Beam axis tip location technique.29 D.6.1 Principle.29 D.6.2 Application and limitations.29 D.7 20 dB drop tip location technique.30 D.7.1 Principle.30 D.7.2 Application and limitations.30 Annex E (normative)
Iterative sizing technique.39 E.1 Scope.39 E.2 Normal incidence testing.39 E.2.1 Principle.39 E.2.2 Adjustment of gain.39 E.2.3 Procedure.39 E.3 Oblique incidence testing.40 Annex F (normative)
Mathematical algorithms for the estimation of the actual size of a discontinuity.45 F.1 Large planar discontinuities.45 F.2 Small planar discontinuities.46 F.3 Planar discontinuities in a cylindrical test object.48 Annex G (informative)
Examples of special sizing techniques.50 G.1 Tip diffraction techniques.50 G.2 Synthetic aperture focussing technique (SAFT).51
ISO 16827:2012(E) © ISO 2012 – All rights reserved v Foreword ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization. International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2. The main task of technical committees is to prepare International Standards. Draft International Standards adopted by the technical committees are circulated to the member bodies for voting. Publication as an International Standard requires approval by at least 75 % of the member bodies casting a vote. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. ISO 16827 was prepared by Technical Committee ISO/TC 135, Non-destructive testing, Subcommittee SC 3, Ultrasonic testing.
ISO 16827:2012(E) vi © ISO 2012 – All rights reserved Introduction This International Standard is based on EN 583-5:2000+A1:2003, Non-destructive testing — Ultrasonic examination — Part 5: Characterization and sizing of discontinuities. The following International Standards are linked. ISO 16810, Non-destructive testing — Ultrasonic testing — General principles ISO 16811, Non-destructive testing — Ultrasonic testing — Sensitivity and range setting ISO 16823, Non-destructive testing — Ultrasonic testing — Transmission technique ISO 16826, Non-destructive testing — Ultrasonic testing — Examination for discontinuities perpendicular to the surface ISO 16827, Non-destructive testing — Ultrasonic testing — Characterization and sizing of discontinuities ISO 16828, Non-destructive testing — Ultrasonic testing — Time-of-flight diffraction technique as a method for detection and sizing of discontinuities
1 1 Scope This document specifies the general principles and techniques for the characterization and sizing of previously detected discontinuities in order to ensure their evaluation against applicable acceptance criteria. It is applicable, in general terms, to discontinuities in those materials and applications covered by ISO 1S810.
2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 16810:2012, Non-destructive testing — Ultrasonic testing — General principles ISO 16811, Non-destructive testing — Ultrasonic testing — Sensitivity and range setting ISO 16823, Non-destructive testing — Ultrasonic testing — Transmission technique ISO 16828, Non-destructive testing — Ultrasonic testing — Time-of-flight diffraction technique as a method for detection and sizing of discontinuities ISO 23279, Non-destructive testing of welds — Ultrasonic testing — Characterization of indications in welds 3 Principles of characterization of discontinuities 3.1 General Characterization of a discontinuity involves the determination of those features which are necessary for its evaluation with respect to known acceptance criteria.
Characterization of a discontinuity may include: a) determination of basic ultrasonic parameters (echo height, time of flight); b) determination of its basic shape and orientation; c) sizing, which may take the form of either: i) the measurement of one or more dimensions (or area/volume), within the limitations of the methods; or ii) the measurement of some agreed parameter e.g. echo height, where this is taken as representative of its physical size; d) location e.g. the proximity to the surface or to other discontinuities; e) determination of any other parameters or characteristics that may be necessary for complete evaluation; INTERNATIONAL STANDARD ISO 16827:2012(E) Non-destructive testing — Ultrasonic testing — Characterization and sizing of discontinuities © ISO 2012 – All rights reservedSIST EN ISO 16827:2014
f) assessment of probable nature, e.g. crack or inclusion, where adequate knowledge of the test object and its manufacturing history makes this feasible. Where the examination of a test object in accordance with the principles of ISO 16810 yields sufficient data on the discontinuity for its evaluation against the applicable acceptance criteria, no further characterization is necessary.
The techniques used for characterization shall be specified in conjunction with the applicable acceptance criteria. 3.2 Requirements for surface condition The surface finish and profile shall be such that it permits sizing of discontinuities with the desired accuracy. In general the smoother and flatter the surface the more accurate the results will be.
For most practical purposes a surface finish of Ra = 6,3 µm for machined surfaces and 12,5 µm for shotblasted surfaces are recommended. The gap between the probe and the surface should not exceed 0,5 mm. The above surface requirements should normally be limited to those areas from which sizing is to be carried out as, in general, they are unnecessary for discontinuity detection.
The method of surface preparation shall not produce a surface that gives rise to a high level of surface noise.
4 Pulse echo techniques 4.1 General The principal ultrasonic characteristics/parameters of a discontinuity that are most commonly used for evaluation by the pulse echo techniques are described in 4.2 to 4.7 inclusive. The characteristics/parameters to be determined shall be defined in the applicable standard or any relevant contractual document, and shall meet the requirements of 10.1 of ISO 16810:2012. 4.2 Location of discontinuity The location of a discontinuity is defined as its position within a test object with respect to an agreed system of reference co-ordinates. It shall be determined in relation to one or more datum points and with reference to the index point and beam angle of the probe, and measurement of the probe position and beam path length at which the maximum echo height is observed.
Depending on the geometry of the test object under examination, and the type of discontinuity, it may be necessary to confirm the location of the discontinuity from another direction, or with another probe angle, to ensure that the echo is not caused e.g. by a wave mode change at a geometrical feature of the test object.
4.3 Orientation of discontinuity The orientation of a discontinuity is defined as the direction or plane along which the discontinuity has its major axis (axes) with respect to a datum reference on the test object.
The orientation can be determined by a geometrical reconstruction analogous to that described for location, with the difference that more beam angles and/or scanning directions are generally necessary than for simple location.
The orientation may also be determined from observation of the scanning direction at which the maximum echo height is obtained.
ISO 16827:2012(E) © ISO 2012 – All rights reservedSIST EN ISO 16827:2014
3 In several applications, the precise determination of the discontinuity orientation in space is not required, only the determination of the projection of the discontinuity onto one or more pre-established planes and/or sections within the test object.
4.4 Assessment of multiple indications The method for distinguishing between single and multiple discontinuities may be based on either qualitative assessment or quantitative criteria. The qualitative determination consists of ascertaining, through the observation of the variations of the ultrasonic indications, whether or not such indications correspond to one or more separate discontinuities. Figure 1 shows typical examples of signals from grouped discontinuities in a forging or casting.
Where acceptance criteria are expressed in terms of maximum allowable dimensions, preliminary quantitative measurements shall be made in order to determine whether separate discontinuities are to be evaluated individually or collectively according to pre-established rules governing the evaluation of the group.
Such rules may be based on the concentration of individual discontinuities within the group, expressed in terms of the total of their lengths, areas or volumes in relation to the overall length, area or volume of the group. Alternatively, the rules may specify the minimum distance between individual discontinuities, often as a ratio of the dimensions of the adjacent discontinuities.
Where a more accurate characterization of a group of indications is required, an attempt may be made to determine whether the echoes arise from a series of closely spaced but separate discontinuities, or from a single continuous discontinuity having a number of separate reflecting facets, using the techniques described in Annex A.
4.5 Shape of discontinuity 4.5.1 Simple classification There are a limited number of basic reflector shapes that may be identified by ultrasonic testing. In many cases evaluation against the applicable acceptance criteria only requires a relatively simple classification, described in B.1. According to this, the discontinuity is classified as either: 1) point, i.e. having no significant extent in any direction; 2) elongated, i.e. having a significant extent in one direction only; 3) complex, i.e. having a significant extent in more than one direction. When required, this classification may be sub-divided into: a) planar, i.e. having a significant extent in 2 directions only, and b) volumetric, i.e., having a significant extent in 3 directions.
Depending upon the requirements of the acceptance standard, either: a) separate acceptance criteria may apply to each of the above classifications, or b) the discontinuity, independently of its point, elongated or complex configuration, is projected on one or more pre-established sections, and each projection is conservatively treated as a crack-like planar discontinuity. Simple classification will normally be limited to the use of those probes and techniques specified in the examination procedure. Additional probes or techniques shall only be used where agreed.
ISO 16827:2012(E) © ISO 2012 – All rights reservedSIST EN ISO 16827:2014
4.5.2 Detailed classification of shape In order to correctly identify the discontinuity types specified in the acceptance criteria, or to make a correct fitness-for-purpose evaluation, it may be necessary to make a more detailed assessment of the shape of the discontinuity. Guidance on the methods that may be used for a more detailed classification is contained in B.O. It can require the use of additional probes and scanning directions to those specified in the examination procedure for the detection of discontinuities, and can also be aided by the use of the special techniques in Annexes E, F and G. Classification of discontinuity shape will be limited to the determination of those discontinuity shapes which are necessary for the correct evaluation of a discontinuity against the acceptance criteria or other requirements. The validity of such a classification should be proven for the specific application, e.g. materials and configuration of the examination object, examination procedure, type of instrumentation and probes. 4.6 Maximum echo height of indication The maximum echo height from a discontinuity is related to its size, shape and orientation. It is measured by comparison with a given reference level according to the methods described in ISO 16811.
Depending on the application and acceptance criteria the maximum echo height can be: a) compared directly with a reference level that constitutes the acceptance standard; b) used to determine the equivalent size of a discontinuity by comparison with the echo from a reference reflector at the same sound path range in the material under examination, or in a reference block having the same acoustic properties, as described in 4.7.2; c) used in probe movement sizing techniques based on a specified echo drop (e.g. 6 dB) below the maximum, as described in 4.7.3. 4.7 Size of discontinuity 4.7.1 General The sizing of a discontinuity consists in determining one or more projected dimensions/areas of the discontinuity onto pre-established directions and/or sections.
A short description of these techniques is found in Annex F and further details are given in ISO 16811.
4.7.2 Maximum echo height techniques
These techniques are based on a comparison of the maximum echo height from a discontinuity with the echo height from a reference reflector at the same sound path range.
They are only meaningful if: a) the shape and orientation of the discontinuity are favourable for reflection, hence the need to take echo height measurements from several directions or angles, unless the shape and orientation are already known; and
b) the dimensions of the discontinuity, perpendicular to the beam axis, are less than the beam width in either one or both directions; c) the basic shape and orientation of the reference target are similar to those of the discontinuity to be evaluated.
ISO 16827:2012(E) © ISO 2012 – All rights reservedSIST EN ISO 16827:2014
5 The reference target may be either a disk-shaped reflector, e.g. flat-bottomed hole or an elongated reflector, e.g. a side drilled hole or notch. Discontinuities subject to sizing may be classified as follows: i) discontinuities whose reflective area has dimensions less than the beam width in all directions; ii) discontinuities whose reflective area shows a narrow, elongated form, i.e. having a length greater than the beam width and a transverse dimension less than the beam width.
For discontinuities corresponding to i) above, the area of the discontinuity, projected onto a section normal to the ultrasonic beam axis, is assumed to be equivalent to the area of a disk-shaped reflector, perpendicular to the beam axis, producing a maximum echo of the same height at the same sound path range.
For discontinuities corresponding to ii) above, the reference reflectors are generally of elongated form, transverse to the ultrasonic beam axis, and having a specified transverse profile. Such reflectors may be notches with rectangular, U- or V-shaped profile, or cylindrical holes, etc. 4.7.3 Probe movement sizing techniques When using an angle beam probe, the dimensions generally determined are: i) dimension, l, parallel to the lateral scanning direction, determined by lateral movement of the probe (see Figure 2);
ii) dimension, h, normal to the transverse scanning direction, determined by transverse movement of the probe (see Figure 2). When using a straight beam probe the dimensions generally determined are l1 and l2, in directions parallel to the scanning surface, by probe movement in two mutually perpendicular directions (see Figure 3). The techniques are classified into three categories, as follows: 1) fixed amplitude level techniques where the ends of a discontinuity are taken to correspond to the plotted positions at which the echo height falls below an agreed assessment level; 2) techniques where the edges of the discontinuity are taken to correspond to the plotted positions at which the maximum echo height at any position along the discontinuity has fallen by an agreed number of dB. The edges of the discontinuity may be plotted along the beam axis or along a pre-determined beam edge; 3) techniques which aim to position the individual echoes from the tips of the discontinuity, or from reflecting facets immediately adjacent to the edges. The principal probe movement sizing techniques are described in Annex D. 4.7.4 Selection of sizing techniques The selection of sizing technique(s) depends upon the specific application and product type, and on the size and nature of the discontinuity.
The following general rules apply:
a) maximum echo height techniques (see 4.7.2) may be applied only if the dimension to be measured is less than the 6 dB beam width of the probe;
b) fixed amplitude level techniques (see 4.7.3 (1)) may be applied to discontinuities of any dimension, but since the measured size is an arbitrary value dependent on the particular amplitude level selected, these techniques should only be used when specifically called for
in the acceptance standard; ISO 16827:2012(E) © ISO 2012 – All rights reservedSIST EN ISO 16827:2014
c) techniques based on probe movement at a specified dB drop below the maximum echo height from the particular discontinuity (see 4.7.3 (2)) may be applied only where the measured dimension is greater than the beam width at the same dB drop. If this condition is not fulfilled the dimension of the discontinuity shall be assumed to be equal to the applicable beam width;
d) techniques based on positioning the individual edges of a discontinuity (see 4.7.3 (3)) can only be applied when the ultrasonic indication from the discontinuity shows two or more resolvable echo maxima; e) if the dimension to be determined is measured by more than one technique of 4.7.3 above, that value measured by the technique whose reliability and accuracy can be demonstrated to be the highest shall be assumed to be correct.
Alternatively, the highest measured value shall be assumed. 4.7.5 Sizing techniques with focusing ultrasonic probes If focusing probes are used for sizing, the techniques described in 4.7.2 and 4.7.3 can also be used, provided that the discontinuity falls within the focal zone of the beam. In general the rules given under 4.7.4 also apply to focusing probes.
Where a higher accuracy of sizing is requested, an alternative technique can be used that is based on the construction of a series of C-scan images of the discontinuity.
These are plotted through an iterative process of 6 dB drop steps, starting from an initial plot corresponding to the 6 dB drop from the maximum echo of discontinuity, down to the step where the evolution of the plot corresponding to a 6 dB drop step is equal to, or less than, the 6 dB half-width of the ultrasonic beam.
In principle, this iterative technique can be used with both focused and unfocused ultrasonic beams, but where high accuracy is required, it is particularly suitable for use with focused beams. Annex E illustrates this technique in detail. 4.7.6 Use of mathematical algorithms for sizing The main purpose of the sizing techniques illustrated in 4.7.2 and 4.7.3 is to compare the measured discontinuity size with acceptance levels expressed in terms of maximum allowable dimensions (or areas/volumes). Where a higher accuracy is required in order to better estimate the actual size of a discontinuity, but only data from the techniques described in 4.7.2 and 4.7.3 are available, mathematical algorithms may be of help.
Annex F illustrates in detail algorithms that can be used for the estimation of the actual size of discontinuities that are either larger or smaller than the diameter of the ultrasonic beam. 4.7.7 Special sizing techniques Special sizing techniques are additional to those described in 4.7.2 to 4.7.6 and may be used in particular applications where higher levels of reliability and accuracy are called for. When required, the reliability and accuracy of a special technique, applied to meet specified acceptance criteria, shall be demonstrated on the same configuration and type of material using the same examination procedure and type of instrumentation and probes. The following list of special techniques is not comprehensive due to the large number available and their continuous development. Those described are the most commonly applied and their use is sufficiently well established.
ISO 16827:2012(E) © ISO 2012 – All rights reservedSIST EN ISO 16827:2014
7 a) Tip diffraction techniques These techniques can be used for the confirmation of the planar nature of a discontinuity (if this is the case) and for sizing the transverse dimension ("h" of Figure 2) of a planar discontinuity. They are based on the detection and location of the echoes diffracted by discontinuity edges; b) mode conversion techniques Where applicable these techniques can be used for detection and characterization of planar discontinuities. They make use of mode conversion to generate an additional ultrasonic beam at a different reflected angle and velocity when the plane of the discontinuity is oriented at the appropriate angle to the incident beam. In certain cases these techniques can also be used for sizing, but require the use of special reference blocks representative of the test object to be examined, and containing planar reflectors of different sizes; c) other special techniques Other examples of ultrasonic techniques for the sizing of volumetric and planar discontinuities are: ⎯ acoustical holography;
⎯ acoustical tomography; ⎯ techniques using beams of variable angle; ⎯ synthetic aperture focusing techniques (SAFT); and ⎯ reconstruction of sectorial B-scan images.
G.2 describes the principle and main characteristics of the SAFT.
5 Transmission technique 5.1 General The general principles and requirements of the transmission technique are given in ISO 16823.
The following clauses describe some of the ultrasonic parameters and characteristics of the transmitted signals that may be used, either alone or in combination, to evaluate a discontinuity by this technique.
5.2 Location of discontinuity When using normal beam probes, the location of a discontinuity is defined as the position on the surface of the test object, with respect to a two-dimensional co-ordinate system, at which the maximum reduction in transmitted signal amplitude is observed.
If it is practicable to direct ultrasonic beams through the area under investigation in two different directions, for example by the use of pairs of angle probes as illustrated in Figure 4, the three-directional location of the discontinuity may be determined. 5.3 Evaluation of multiple discontinuities Whether a discontinuity is continuous or intermittent should first be determined qualitatively by observing variations in signal amplitude as the probe is scanned over the discontinuity.
If the signal amplitude remains relatively constant the discontinuity can be classified as continuous and evaluated as such against the acceptance criteria.
ISO 16827:2012(E) © ISO 2012 – All rights reservedSIST EN ISO 16827:2014
Conversely, if the signal amplitude shows marked maxima and minima the discontinuity may be classified as intermittent. In this case, it is necessary to determine quantitatively whether the concentration of discrete discontinuities within the affected area is sufficiently high to apply the size/area limitations imposed by the acceptance criteria.
The concentration of discontinuities within the affected area may be expressed, for example, in terms of the ratio between: a) the dimensions (or area) of individual discontinuities and the distance between them; b) the total length of discontinuities and a given overall length; and c) the total area of individual discontinuities and a given overall area. 5.4 Reduction of
signal amplitude This parameter is taken into account whenever the signal amplitude falls below the specified evaluation level. If the signal is lost completely, the limits of the zone on the scanning surface over which this occurs should be determined.
If there is only partial loss of the signal, the position on the scanning surface corresponding to the maximum amplitude reduction should be determined, together with the dB value of the reduction compared to the signal obtained in a zone free from discontinuities.
If the area on the scanning surface, affected by the signal reduction, is less than the cross-sectional area of the ultrasonic beam, the size of the discontinuity normal to the beam may be estimated by matching the reduction in amplitude with that due to a known reference reflector, e.g. a flat-bottomed hole, in a representative sample of discontinuity-free material xsee 5.5 (a)z.
Where a relatively constant partial reduction in signal amplitude is observed over a zone significantly greater than the area of the ultrasonic beam, it is probable that the discontinuity may take the form of, for example, a band of numerous small inclusions, an area of abnormal grain structure, a layer of ultrasonically semi-transparent material, or a large discontinuity under high compressive stress.
5.5 Sizing of discontinuity The sizing of a discontinuity consists in determining one or more dimensions (or the area) of the projection of the discontinuity onto the scanning surface. In particular, the dimensions (or areas) so determined are compared with the applicable acceptance standards, whenever these standards are expressed in terms of maximum allowable dimensions (or areas), in order to assess the acceptability or unacceptability of the discontinuity.
Sizing techniques may be classified essentially in the following 2 categories: a) techniques based on the comparison of the maximum amplitude reduction of the signal with respect to the maximum amplitude reduction of an equivalent reflector. Adoption of these techniques for the sizing is limited to the case where the dimension (or area) of the zone on the scanning surface corresponding to the signal amplitude reduction below the evaluation level is less than the probe dimension (or area) projected on the scanning surface.
In this case, the maximum amplitude reduction of the signal with respect to the signal amplitude in a zone free of discontinuities is determined, together with the reflector, generally a flat-bottomed hole perpendicular to the beam axis located at a given depth (e.g. half thickness), producing the same maximum reduction in the transmitted signal amplitude. The dimension (or area) of the discontinuity, projected on a plane perpendicular to the beam axis, is assumed to be the same as the dimension (or area) of the flat-bottomed hole; ISO 16827:2012(E) © ISO 2012 – All rights reservedSIST EN ISO 16827:2014
9 b) techniques based on t
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