EN 12082-2:2025
(Main)Railway applications - Axleboxes - Part 2: Deployment Procedure
Railway applications - Axleboxes - Part 2: Deployment Procedure
This document is a part of a package of standards: EN 12080, EN 12081, EN 12082-1 and EN 12082-2.
This document specifies the principles and methods for deployment of the system of axlebox rolling bearing(s), housing, seal(s) and grease, required for reliable operation of trains on European networks.
It covers the conformity assessment with respect to design requirements on the rolling bearing(s) according EN 12080 and grease according EN 12081 as well as the performance of (rig) tests according to EN 12082-1. This document is historically developed for outboard applications with rotating inner rings, but can be used for vehicles with inboard bearing arrangements with rotation inner rings.
The present document describes the complete deployment procedure for new axleboxes and it specifies the necessary type and extent of testing. For certain cases and based on a documented risk assessment, a reduced deployment procedure is described.
This document only applies to axleboxes equipped with rolling bearings and greases according to EN 12080 and EN 12081.
It is not within the scope of EN 12082-2 to specify the technical details of the testing procedures, these are covered by EN 12082-1.
It is not within the scope of EN 12082-2 to define the validation procedure of box housings, sleeves or coves from a structural point of view. The relevance of these parts in the scope of this document is limited to the interaction with the axle box rolling bearing with respect to the required service.
Bahnanwendungen - Radsatzlager - Teil 2: Inverkehrbringungsprozess
Dieses Dokument ist Teil eines Normungspakets: EN 12080, EN 12081, EN 12082-1 und EN 12082-2. Dieses Dokument legt die Grundlagen und Verfahren für die Inverkehrbringung der Baugruppe Radsatzlager, bestehend aus Wälzlager(n), Lagergehäuse, Dichtung(en) und Schmierfett, fest, die für den zuverlässigen Betrieb von Zügen auf den europäischen Schienennetzen erforderlich sind.
Sie behandelt die Konformitätsbewertung in Hinsicht auf die Ausführungsanforderungen an das/die Wälzlager nach EN 12080 und Schmierfett nach EN 12081 sowie die Leistung von Prüfungen (auf dem Prüfstand) nach EN 12082-1. Dieses Dokument wurde ursprünglich für Außenlagerungen mit rotierenden Innenringen entwickelt, kann jedoch auch für Fahrzeuge mit Innenlageranordnungen mit rotierenden Innenringen verwendet werden.
Dieses Dokument beschreibt den gesamten Inverkehrbringungsprozess für neue Radsatzlager und es legt die erforderliche Methode und den Umfang der Prüfung fest. Für bestimmte Fälle und beruhend auf einer dokumentierten Risikobeurteilung wird ein reduzierter Inverkehrbringungsprozess beschrieben.
Dieses Dokument gilt nur für Radsatzlager, die mit Wälzlagern und Schmierfetten nach EN 12080 und EN 12081 ausgestattet sind.
Es liegt nicht im Anwendungsbereich der EN 12082-2, die technischen Einzelheiten der Prüfverfahren festzulegen; diese sind in der EN 12082-1 enthalten.
Die Festlegung des Validierungsverfahrens von Lagergehäusen, Hülsen oder Deckeln aus baulicher Sicht fällt nicht in den Anwendungsbereich von EN 12082-2. Die Bedeutung dieser Teile im Anwendungsbereich dieses Dokument ist auf die Wechselwirkung mit dem Wälzlager des Radsatzlagers in Hinsicht auf den erforderlichen Betrieb begrenzt.
Applications ferroviaires - Boîtes d'essieux - Partie 2: Procédure de déploiement
Le présent document fait partie d'un ensemble de normes : EN 12080, EN 12081, EN 12082-1 et EN 12082-2.
Le présent document spécifie les principes et les méthodes de déploiement du système composé du (des) roulement(s), du corps de boîte, de la (des) étanchéité(s) et de la graisse, pour assurer la fiabilité de la circulation des trains sur les réseaux européens.
Il couvre l’évaluation de la conformité par rapport aux exigences de conception des roulements conformément à l’EN 12080 et de la graisse conformément à l’EN 12081, ainsi que la conduite d’essais (de banc) conformément à l’EN 12082-1. Le présent document a été initialement élaboré pour les applications à boîtes d'essieux extérieures avec des bagues intérieures tournantes, mais il peut également s’appliquer aux véhicules avec une configuration de boîtes d'essieux intérieures avec des bagues intérieures tournantes.
Le présent document décrit la procédure de déploiement complète pour des boîtes d’essieu nouvelles et précise le type ainsi que le contenu des essais nécessaires. Une procédure de déploiement réduite est également décrite pour certains cas et sur la base d’une évaluation des risques documentée.
Le présent document s’applique uniquement aux boîtes d’essieux équipées avec des roulements et des graisses conformément aux normes EN 12080 et EN 12081.
Le domaine d'application de l’EN 12082-2 ne couvre pas les détails techniques des procédures d'essai, ces derniers sont traités dans l’EN 12082-1.
Le domaine d’application de l’EN 12082-2 n’intègre pas la définition de la procédure de validation pour les corps de boîte, fourreaux ou couvercles de corps de boîte d’un point de vue structurel. La pertinence de ces parties dans le domaine d’application du présent document est limitée à l’interaction avec les roulements de boîte d’essieu en fonction de l’exploitation requise.
Železniške naprave - Ohišja ležajev kolesnih dvojic - 2. del: Postopek nameščanja
General Information
- Status
- Published
- Publication Date
- 09-Dec-2025
- Technical Committee
- CEN/TC 256 - Railway applications
- Drafting Committee
- CEN/TC 256/SC 2/WG 12 - Roller bearings and Lubricants
- Current Stage
- 6060 - Definitive text made available (DAV) - Publishing
- Start Date
- 10-Dec-2025
- Due Date
- 15-Oct-2025
- Completion Date
- 10-Dec-2025
Relations
- Effective Date
- 27-Dec-2023
Overview
EN 12082-2:2025 - "Railway applications - Axleboxes - Part 2: Deployment Procedure" (CEN) defines the process for introducing axlebox assemblies into service on European rail networks. It is part of a standards package with EN 12080, EN 12081 and EN 12082-1 and replaces EN 12082:2017+A1:2021. The standard covers the methodical deployment procedure for axleboxes composed of rolling bearings, housing, seals and grease, including conformity checks, rig performance testing and in-service surveillance. Historically focused on outboard bearings with rotating inner rings, it is also applicable to inboard bearing arrangements with rotating inner rings.
Key topics and requirements
- Deployment types:
- Type C (complete) - a three-stage process: Stage 1 (documentation and interfaces), Stage 2 (conformity verification) and Stage 3 (rig performance testing).
- Type R (reduced) - for changes to previously deployed axleboxes; based on a documented risk assessment and includes at least Stage 1 and Stage 2.
- Documentation & design conformity: Technical specifications for rolling bearings (per EN 12080:2025) and greases (per EN 12081:2025), plus interface drawings and bearing life evaluation (e.g., rolling contact fatigue).
- Performance testing: Rig tests representing service conditions are specified by EN 12082-1:2025 (test procedures are within EN 12082-1, not EN 12082-2).
- Material compatibility: Grease compatibility with elastomers must be demonstrated in accordance with ISO 1817:2024 (e.g., volume change and Shore A hardness change after exposure). Compatibility with thermoplastics follows EN 12080:2025. Compatibility testing is required once per grease/material combination.
- Tightness and contamination control: Where applicable, tightness (water, dust, sand) assessments are recommended to reduce contamination risk and ensure long maintenance intervals.
- Decision and in-service surveillance: Positive deployment requires successful completion of stages and a field test to confirm or adjust maintenance instructions (guidance in EN 12082-1).
Applications and users
EN 12082-2:2025 is intended for professionals involved in the design, procurement, testing and maintenance of railway wheelset axlebox systems:
- Rolling bearing manufacturers and suppliers
- Axlebox and housing designers
- Grease and seal suppliers (compatibility testing)
- Railway vehicle manufacturers (OEMs) and integrators
- Operators, maintenance engineers and fleet managers
- Test laboratories, certification and conformity assessment bodies
Practical uses include defining deployment plans for new axlebox designs, assessing modifications via reduced procedures, establishing test requirements for rig and field trials, and documenting grease/polymer compatibility for long-term service reliability.
Related standards
- EN 12080:2025 - Axleboxes - Rolling bearings (design and requirements)
- EN 12081:2025 - Axleboxes - Lubricating greases (characteristics and data sheets)
- EN 12082-1:2025 - Axleboxes - Part 1: Test procedures (rig and field test details)
- ISO 1817:2024 - Rubber plastics: effect of liquids (used for grease/elastomer compatibility)
Keywords: EN 12082-2:2025, axleboxes, deployment procedure, rolling bearings, grease compatibility, rig tests, EN 12082-1, EN 12080, EN 12081, railway axlebox deployment.
Frequently Asked Questions
EN 12082-2:2025 is a standard published by the European Committee for Standardization (CEN). Its full title is "Railway applications - Axleboxes - Part 2: Deployment Procedure". This standard covers: This document is a part of a package of standards: EN 12080, EN 12081, EN 12082-1 and EN 12082-2. This document specifies the principles and methods for deployment of the system of axlebox rolling bearing(s), housing, seal(s) and grease, required for reliable operation of trains on European networks. It covers the conformity assessment with respect to design requirements on the rolling bearing(s) according EN 12080 and grease according EN 12081 as well as the performance of (rig) tests according to EN 12082-1. This document is historically developed for outboard applications with rotating inner rings, but can be used for vehicles with inboard bearing arrangements with rotation inner rings. The present document describes the complete deployment procedure for new axleboxes and it specifies the necessary type and extent of testing. For certain cases and based on a documented risk assessment, a reduced deployment procedure is described. This document only applies to axleboxes equipped with rolling bearings and greases according to EN 12080 and EN 12081. It is not within the scope of EN 12082-2 to specify the technical details of the testing procedures, these are covered by EN 12082-1. It is not within the scope of EN 12082-2 to define the validation procedure of box housings, sleeves or coves from a structural point of view. The relevance of these parts in the scope of this document is limited to the interaction with the axle box rolling bearing with respect to the required service.
This document is a part of a package of standards: EN 12080, EN 12081, EN 12082-1 and EN 12082-2. This document specifies the principles and methods for deployment of the system of axlebox rolling bearing(s), housing, seal(s) and grease, required for reliable operation of trains on European networks. It covers the conformity assessment with respect to design requirements on the rolling bearing(s) according EN 12080 and grease according EN 12081 as well as the performance of (rig) tests according to EN 12082-1. This document is historically developed for outboard applications with rotating inner rings, but can be used for vehicles with inboard bearing arrangements with rotation inner rings. The present document describes the complete deployment procedure for new axleboxes and it specifies the necessary type and extent of testing. For certain cases and based on a documented risk assessment, a reduced deployment procedure is described. This document only applies to axleboxes equipped with rolling bearings and greases according to EN 12080 and EN 12081. It is not within the scope of EN 12082-2 to specify the technical details of the testing procedures, these are covered by EN 12082-1. It is not within the scope of EN 12082-2 to define the validation procedure of box housings, sleeves or coves from a structural point of view. The relevance of these parts in the scope of this document is limited to the interaction with the axle box rolling bearing with respect to the required service.
EN 12082-2:2025 is classified under the following ICS (International Classification for Standards) categories: 45.040 - Materials and components for railway engineering. The ICS classification helps identify the subject area and facilitates finding related standards.
EN 12082-2:2025 has the following relationships with other standards: It is inter standard links to EN 12082:2017+A1:2021. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.
EN 12082-2:2025 is associated with the following European legislation: EU Directives/Regulations: 2016/797/EU; Standardization Mandates: M/591. When a standard is cited in the Official Journal of the European Union, products manufactured in conformity with it benefit from a presumption of conformity with the essential requirements of the corresponding EU directive or regulation.
EN 12082-2:2025 is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.
Standards Content (Sample)
SLOVENSKI STANDARD
01-februar-2026
Nadomešča:
SIST EN 12082:2017+A1:2021
Železniške naprave - Ohišja ležajev kolesnih dvojic - 2. del: Postopek nameščanja
Railway applications - Axleboxes - Part 2: Deployment Procedure
Bahnanwendungen - Radsatzlager - Teil 2: Inverkehrbringungsprozess
Applications ferroviaires - Boîtes d'essieux - Partie 2: Procédure de déploiement
Ta slovenski standard je istoveten z: EN 12082-2:2025
ICS:
45.040 Materiali in deli za železniško Materials and components
tehniko for railway engineering
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.
EN 12082-2
EUROPEAN STANDARD
NORME EUROPÉENNE
December 2025
EUROPÄISCHE NORM
ICS 45.040 Supersedes EN 12082:2017+A1:2021
English Version
Railway applications - Axleboxes - Part 2: Deployment
Procedure
Applications ferroviaires - Boîtes d'essieux - Partie 2: Bahnanwendungen - Radsatzlager - Teil 2:
Procédure de déploiement Inverkehrbringungsprozess
This European Standard was approved by CEN on 17 November 2025.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this
European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references
concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN
member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by
translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management
Centre has the same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway,
Poland, Portugal, Republic of North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Türkiye and
United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG
CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels
© 2025 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN 12082-2:2025 E
worldwide for CEN national Members.
Contents Page
European foreword . 3
1 Scope . 4
2 Normative references . 4
3 Terms and definitions . 5
4 Deployment Procedure . 6
4.1 General requirements . 6
4.2 Complete procedure, type C . 7
4.2.1 General. 7
4.2.2 Stage 1 . 8
4.2.3 Stage 2 . 8
4.2.4 Stage 3 . 8
4.2.5 Decision . 8
4.2.6 Axlebox in-service surveillance . 9
4.3 Reduced procedure, type R . 9
4.4 Axlebox bearings for prototype or test vehicles . 9
5 Criteria to determine the extent of deployment procedures . 9
Annex A (normative) Similarity assessment for box housing . 13
A.1 Axlebox housings with similar designs . 13
A.2 Axlebox housing design categories . 14
Annex B (informative) Examples of axleboxes . 16
Bibliography . 18
European foreword
This document (EN 12082-2:2025) has been prepared by Technical Committee CEN/TC 256 “Railway
Applications”, the secretariat of which is held by DIN.
This European Standard shall be given the status of a national standard, either by publication of an
identical text or by endorsement, at the latest by June 2026, and conflicting national standards shall be
withdrawn at the latest by May 2026.
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. CEN shall not be held responsible for identifying any or all such patent rights.
This document supersedes EN 12082:2017+A1:2021.
EN 12082:2017+A1:2021:
— Document split into EN 12082-1 about Test procedures and EN 12082-2 about Deployment
procedure.
— Focus of EN 12082-2 is on process and requirements for the deployment of the axlebox system. This
eliminates usage of the ambiguous term approval and clarifies that it is the axlebox that is in scope
of the deployment.
— Criteria which define objectives and extent of the deployment procedure are redefined, further
clarified and respective clauses moved from EN 12080 to EN 12082-2.
— Compatibility assessment of grease with polymers and thermoplastic material moved from
EN 12081 to EN 12082-2.
— Annex including Examples of axleboxes moved from EN 12080 to EN 12082-2.
— Saddle adapter added as a possible housing design to the overview of common axlebox designs.
This document has been prepared under a mandate given to CEN by the European Commission and the
European Free Trade Association, and supports essential requirements of EU Directive(s).
Any feedback and questions on this document should be directed to the users’ national standards body.
A complete listing of these bodies can be found on the CEN website.
According to the CEN-CENELEC Internal Regulations, the national standards organisations of the
following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia,
Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland,
Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Republic of North
Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Türkiye and the United
Kingdom.
1 Scope
This document is a part of a package of standards: EN 12080, EN 12081, EN 12082-1 and EN 12082-2.
This document specifies the principles and methods for deployment of the system of axlebox rolling
bearing(s), housing, seal(s) and grease, required for reliable operation of trains on European networks.
It covers the conformity assessment with respect to design requirements on the rolling bearing(s)
according EN 12080 and grease according EN 12081 as well as the performance of (rig) tests according
to EN 12082-1. This document is historically developed for outboard applications with rotating inner
rings, but can be used for vehicles with inboard bearing arrangements with rotating inner rings.
The present document describes the complete deployment procedure for new axleboxes and it specifies
the necessary type and extent of testing. For certain cases and based on a documented risk assessment, a
reduced deployment procedure is described.
This document only applies to axleboxes equipped with rolling bearings and greases according to
EN 12080 and EN 12081.
It is not within the scope of EN 12082-2 to specify the technical details of the testing procedures, these
are covered by EN 12082-1.
It is not within the scope of EN 12082-2 to define the validation procedure of box housings, sleeves or
covers from a structural point of view. The relevance of these parts in the scope of this document is
limited to the interaction with the axle box rolling bearing with respect to the required service.
2 Normative references
The following documents are referred to in the text in such a way that some or all of their content
constitutes requirements of this document. For dated references, only the edition cited applies. For
undated references, the latest edition of the referenced document (including any amendments) applies.
EN 12080:2025, Railway applications — Axleboxes — Rolling bearings
EN 12081:2025, Railway applications — Axleboxes — Lubricating greases
EN 12082-1:2025, Railway applications — Axleboxes — Part 1: Test procedures
EN 15663:2017+A2:2024, Railway applications — Vehicle reference masses
ISO 1817:2024, Rubber, vulcanized or thermoplastic — Determination of the effect of liquids
3 Terms and definitions
For the purposes of this document, the following terms and definitions apply.
ISO and IEC maintain terminological databases for use in standardization at the following addresses:
— IEC Electropedia: available at https://www.electropedia.org/
— ISO Online browsing platform: available at https://www.iso.org/obp
3.1
axlebox
assembly consisting of the following major components: rolling bearing(s), grease, seal(s) and box
housing
Note 1 to entry: Further components such as axle end cap components, box cover(s), distance rings, fasteners,
labyrinth(s) may be also part of the assembly but are not considered as major components. Their presence depends
on the axlebox type design.
3.2
box housing
structural component which contains rolling bearing(s), seal(s) and grease. It may consist of several
components such as an upper part, a lower part and/or bearing sleeve
3.3
rolling bearing
bearing operating with rolling motion between the parts, supporting load and moving in relation to each
other
3.4
cartridge bearing
rolling bearing with two or more rows of rolling elements within a self-contained unit, greased and
equipped with integral seals
3.5
grease
semi-solid lubricant, which consists of a thickener and additives dispersed in lubricating oil
3.6
seal
component that protects the rolling bearing(s) against ingress of water and dust and retains grease in the
rolling bearing(s)
3.7
roller set
assembly of cage and rollers
3.8
inboard bearing row
with reference to an axlebox with more than one bearing row designates the bearing row closer to the
center of the wheelset or the test rig
3.9
inboard application
with reference to the vehicle or application, designates a configuration with rolling bearings that are
positioned on a wheelset axle between the wheels of a wheelset
3.10
outboard bearing row
with reference to an axlebox with more than one bearing row, designates the bearing row that is next to
the inboard bearing row to the outside direction
3.11
outboard application
with reference to the vehicle or application, designates a configuration with rolling bearings that are
positioned on wheelset axle ends, outside of the space between the wheels of a wheelset
3.12
deployment process
methodical procedure of introducing an axlebox or a change to an axlebox into vehicle service
3.13
rolling bearing type
designation of the rolling bearing or cartridge bearing according to the shape of the rolling elements
EXAMPLE Tapered roller bearing, cylindrical roller bearing, and spherical roller bearing.
3.14
rolling bearing design
designation of a specific rolling bearing or cartridge bearing design within a rolling bearing type, bearing
design is a subset of a bearing type
EXAMPLE WJ/WJP 130x240x80 P.C3
3.15
rolling bearing internal design
inner geometry of the bearing which includes the inner macro geometry including roller dimensions, ring
and roller angle and inner micro geometry including raceway crowning
3.16
tightness
resistance against contaminant ingress in compliance with test specification
4 Deployment Procedure
4.1 General requirements
There are two types of deployment procedures:
— complete deployment procedure, type C; corresponding to a complete procedure as specified in 4.2;
— reduced deployment procedure, type R; corresponding to a reduced procedure as specified in 4.3;
NOTE 1 In case a change is to be deployed, usually the customer specifies the type of deployment procedure
based on a documented risk assessment. Table 2 is intended to provide guidelines for this risk assessment.
NOTE 2 The deployment applies to the axlebox or the change, not to any of its specific major components, see
terms and definitions.
The flow chart in Figure 1 gives an overview of the deployment procedure.
Figure 1 — deployment procedure stages
4.2 Complete procedure, type C
4.2.1 General
The type C deployment procedure consists of three successive stages.
4.2.2 Stage 1
Interface and necessary details of the major axlebox components shall be documented in the technical
specification.
The technical data sheet of the lubricating grease stating the main characteristics according to
EN 12081:2025 shall be documented.
The rolling bearing specification according to EN 12080:2025 shall be documented. The bearing rolling
contact fatigue life shall be evaluated for the intended application.
NOTE 1 Usually the customer provides the interface drawings and the manufacturer the detail drawings.
NOTE 2 Rolling contact fatigue life can for example be evaluated according to ISO 281:2007, ISO 16281:2025 or
further methods developed by the component
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