Standard Test Method for Tension Testing of Wire Ropes and Strand

SIGNIFICANCE AND USE
4.1 Tension tests are generally to be performed on new wire ropes. The use of wire rope in any application can reduce individual wire strengths due to abrasion and nicking that will result in the wire rope strength being reduced. Damage to the outer wires will also lower the maximum strength achieved during tension testing.  
4.2 The modulus of elasticity of wire rope is not considered to be a standard requirement at this time. The determination of this material property requires specialized equipment and techniques.  
4.3 Rope to be tested should be thoroughly examined to verify that no external wire damage is present. If present, it should be noted. When possible, a new undamaged sample should be obtained for testing.  
4.4 End attachments and their installation can directly affect breaking force achieved during testing. Any attachment that can be used to directly achieve the required rope breaking force can be used. Standard testing with a poured socket, using zinc, white metal or thermoset resin, has been considered the most efficient. Proficiency in attachment of any fitting can have a direct effect on the final test results.
SCOPE
1.1 This test method covers the tension testing of wire ropes and strand at room temperature, specifically to determine the measured breaking force, yield strength, elongation, and modulus of elasticity. Methods described in this standard are not intended for other purposes.  
1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.  
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. Specific precautionary statements are given in Note 1  and Note 2.  
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

General Information

Status
Published
Publication Date
31-Aug-2018
Drafting Committee
A01.03 - Steel Rod and Wire

Relations

Effective Date
01-Sep-2018
Effective Date
01-May-2015
Effective Date
01-Jun-2014
Effective Date
01-Jun-2010
Effective Date
01-Nov-2009
Effective Date
01-Oct-2009
Effective Date
01-Oct-2009
Effective Date
15-May-2009
Effective Date
15-May-2009
Effective Date
01-Apr-2009
Effective Date
01-Apr-2009
Effective Date
01-Jan-2009
Effective Date
01-Dec-2008
Effective Date
01-Oct-2008
Effective Date
01-Feb-2008

Overview

ASTM A931-18 – Standard Test Method for Tension Testing of Wire Ropes and Strand – is a widely recognized standard from ASTM International. This specification establishes the methodology for conducting tension tests on wire ropes and strands at room temperature. The standard covers procedures to determine key mechanical properties including measured breaking force, yield strength, elongation, and modulus of elasticity. The intent is to ensure the quality, strength, and safety of wire ropes employed in critical applications.

Employing ASTM A931-18 helps manufacturers, suppliers, and end-users verify that wire ropes meet required specifications. It also provides a benchmark for industry compliance, product validation, and assurance in applications where the performance of wire ropes is crucial for safety and reliability.

Key Topics

  • Tension Testing Procedures: Detailed procedures for performing tension tests on new wire ropes and strands to determine their mechanical properties.
  • Breaking Force and Yield Strength: Methods to measure the maximum load the wire rope or strand can support before failure, and the point at which it begins to deform permanently.
  • Sample Preparation and Inspection:
    • Importance of using undamaged samples
    • Visual examination for external damage
    • Proper measurement techniques for rope diameter and sample length
  • End Attachments:
    • Influence of end fittings and installation quality on test results
    • Use of poured sockets with zinc, white metal, or thermoset resin as efficient terminations
  • Testing Apparatus: Requirements for testing machines (in accordance with ASTM E4) and gripping devices to ensure accurate, repeatable results.
  • Safety Considerations:
    • Emphasis on proper shielding and operator protection during high force testing
    • Responsibility for users to establish safety, health, and environmental practices

Applications

Adopting ASTM A931-18 delivers several significant practical benefits across industries that depend on wire ropes for critical operations:

  • Quality Control: Ensures consistency and compliance of wire ropes with performance criteria before deployment in the field.
  • Construction: Used to verify lifting and load-bearing cables in cranes, hoists, and elevators for safety and reliability.
  • Mining and Marine Industries: Validates ropes used in demanding environments where durability and strength are essential.
  • Infrastructure and Structural Engineering: Ensures the structural integrity of cables in bridges, support structures, and safety barriers.
  • Manufacturing and Supply Chains: Facilitates acceptance testing for both domestic and international markets, supporting traceability and specification alignment.

Through its clear testing guidelines, ASTM A931-18 helps prevent premature failures in service, extends product life, and underpins regulatory compliance where strong, reliable wire ropes are mandatory.

Related Standards

To achieve complete traceability and compatibility in wire rope testing and specification, the following standards are frequently referenced alongside ASTM A931-18:

  • ASTM A586 – Specification for Zinc-Coated Parallel and Helical Steel Wire Structural Strand
  • ASTM A603 – Specification for Zinc-Coated Steel Structural Wire Rope
  • ASTM A1023/A1023M – Specification for Stranded Carbon Steel Wire Ropes for General Purposes
  • ASTM E4 – Practices for Force Verification of Testing Machines
  • ASTM E8 – Test Methods for Tension Testing of Metallic Materials
  • ISO 17558 – Steel Wire Ropes – Socketing Procedures – Molten Metal and Resin Socketing

Keywords: wire rope tension testing, ASTM A931-18, wire rope standard, breaking force, yield strength, strand testing, construction cable testing, wire rope safety, structural wire ropes, tension test methods.

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Frequently Asked Questions

ASTM A931-18 is a standard published by ASTM International. Its full title is "Standard Test Method for Tension Testing of Wire Ropes and Strand". This standard covers: SIGNIFICANCE AND USE 4.1 Tension tests are generally to be performed on new wire ropes. The use of wire rope in any application can reduce individual wire strengths due to abrasion and nicking that will result in the wire rope strength being reduced. Damage to the outer wires will also lower the maximum strength achieved during tension testing. 4.2 The modulus of elasticity of wire rope is not considered to be a standard requirement at this time. The determination of this material property requires specialized equipment and techniques. 4.3 Rope to be tested should be thoroughly examined to verify that no external wire damage is present. If present, it should be noted. When possible, a new undamaged sample should be obtained for testing. 4.4 End attachments and their installation can directly affect breaking force achieved during testing. Any attachment that can be used to directly achieve the required rope breaking force can be used. Standard testing with a poured socket, using zinc, white metal or thermoset resin, has been considered the most efficient. Proficiency in attachment of any fitting can have a direct effect on the final test results. SCOPE 1.1 This test method covers the tension testing of wire ropes and strand at room temperature, specifically to determine the measured breaking force, yield strength, elongation, and modulus of elasticity. Methods described in this standard are not intended for other purposes. 1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard. 1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. Specific precautionary statements are given in Note 1 and Note 2. 1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

SIGNIFICANCE AND USE 4.1 Tension tests are generally to be performed on new wire ropes. The use of wire rope in any application can reduce individual wire strengths due to abrasion and nicking that will result in the wire rope strength being reduced. Damage to the outer wires will also lower the maximum strength achieved during tension testing. 4.2 The modulus of elasticity of wire rope is not considered to be a standard requirement at this time. The determination of this material property requires specialized equipment and techniques. 4.3 Rope to be tested should be thoroughly examined to verify that no external wire damage is present. If present, it should be noted. When possible, a new undamaged sample should be obtained for testing. 4.4 End attachments and their installation can directly affect breaking force achieved during testing. Any attachment that can be used to directly achieve the required rope breaking force can be used. Standard testing with a poured socket, using zinc, white metal or thermoset resin, has been considered the most efficient. Proficiency in attachment of any fitting can have a direct effect on the final test results. SCOPE 1.1 This test method covers the tension testing of wire ropes and strand at room temperature, specifically to determine the measured breaking force, yield strength, elongation, and modulus of elasticity. Methods described in this standard are not intended for other purposes. 1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard. 1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. Specific precautionary statements are given in Note 1 and Note 2. 1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

ASTM A931-18 is classified under the following ICS (International Classification for Standards) categories: 77.140.65 - Steel wire, wire ropes and link chains. The ICS classification helps identify the subject area and facilitates finding related standards.

ASTM A931-18 has the following relationships with other standards: It is inter standard links to ASTM A931-08(2013), ASTM A1023/A1023M-15, ASTM E4-14, ASTM E4-10, ASTM E4-09a, ASTM A1023/A1023M-09e1, ASTM A1023/A1023M-09, ASTM E6-09be1, ASTM E6-09b, ASTM E6-09a, ASTM E4-09, ASTM E6-09, ASTM E4-08, ASTM E6-08a, ASTM E6-08. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.

ASTM A931-18 is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.

Standards Content (Sample)


This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
Designation: A931 − 18
Standard Test Method for
Tension Testing of Wire Ropes and Strand
This standard is issued under the fixed designation A931; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope* E6 Terminology Relating to Methods of Mechanical Testing
E8 Test Methods for Tension Testing of Metallic Materials
1.1 This test method covers the tension testing of wire ropes
[Metric] E0008_E0008M
and strand at room temperature, specifically to determine the
measuredbreakingforce,yieldstrength,elongation,andmodu- 2.2 ISO Standard
lus of elasticity. Methods described in this standard are not ISO 17558 Specification for Steel Wire Ropes – Socketing
intended for other purposes. Procedures – Molten Metal and Resin Socketing
1.2 The values stated in inch-pound units are to be regarded
3. Terminology
as standard. The values given in parentheses are mathematical
conversions to SI units that are provided for information only 3.1 The terminology relating to tensile testing in Terminol-
and are not considered standard.
ogy E6 applies to this test method. In addition, the following
definitions for wire rope will apply:
1.3 This standard does not purport to address all of the
safety concerns, if any, associated with its use. It is the
3.2 Definitions:
responsibility of the user of this standard to establish appro-
3.2.1 abrasion, n—frictional surface wear on the wires of a
priate safety, health, and environmental practices and deter-
wire rope.
mine the applicability of regulatory limitations prior to use.
3.2.2 aggregate area, n—see area, metallic.
Specific precautionary statements are given in Note 1 and Note
3.2.3 aggregate strength, n—thestrengthderivedbytotaling
2.
the individual breaking strengths of the elements of the strand
1.4 This international standard was developed in accor-
or rope. This strength does not give recognition to the
dance with internationally recognized principles on standard-
reduction in strength resulting from the angularity of the
ization established in the Decision on Principles for the
elements in the rope, or other factors that may affect efficiency.
Development of International Standards, Guides and Recom-
3.2.4 area, metallic, n—sum of the cross-sectional areas of
mendations issued by the World Trade Organization Technical
all wires either in a wire rope or in a strand.
Barriers to Trade (TBT) Committee.
3.2.5 breaking force, n—the maximum load at which a
2. Referenced Documents
tensile failure occurs in the sample of wire rope being tested.
3.2.5.1 Discussion—The term breaking force is synony-
2.1 ASTM Standards:
mous with actual strength.
A586 Specification for Zinc-Coated Parallel and Helical
Steel Wire Structural Strand
3.2.6 cable, n—a term loosely applied to wire rope, wire
A603 Specification for Zinc-Coated Steel Structural Wire
strand, and electrical conductors.
Rope
3.2.7 center, n—the axial member of a strand about which
A1023/A1023M Specification for Stranded Carbon Steel
the wires are laid.
Wire Ropes for General Purposes
3.2.8 classification, n—group or family designation based
E4 Practices for Force Verification of Testing Machines
onwireropeconstructionswithcommonstrengthsandweights
listed under the broad designation.
3.2.9 construction, n—geometric design description of the
This test method is under the jurisdiction of ASTM Committee A01 on Steel,
Stainless Steel and Related Alloys and is the direct responsibility of Subcommittee
wire rope’s cross section. This includes the number of strands,
A01.03 on Steel Rod and Wire.
the number of wires per strand, and the pattern of wire
Current edition approved Sept. 1, 2018. Published September 2018. Originally
arrangement in each strand.
approved in 1994. Last previous edition approved in 2013 as A931 – 08 (2013).
DOI: 10.1520/A0931-18.
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
Standards volume information, refer to the standard’s Document Summary page on Available from American National Standards Institute (ANSI), 25 W. 43rd St.,
the ASTM website. 4th Floor, New York, NY 10036, http://www.ansi.org.
*A Summary of Changes section appears at the end of this standard
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
A931 − 18
3.2.10 core, n—the axial member of a wire rope about canbeusedtodirectlyachievetherequiredropebreakingforce
which the strands are laid. can be used. Standard testing with a poured socket, using zinc,
white metal or thermoset resin, has been considered the most
3.2.11 fiber core, n—cord or rope of vegetable or synthetic
efficient. Proficiency in attachment of any fitting can have a
fiber used as the core of a rope.
direct effect on the final test results.
3.2.12 grade, n—wire rope or strand classification by
strength or type of material, that is, Class 3,Type 302 stainless,
5. Interferences
phosphor bronze, etc. It does not apply to strength of the
individual wires used to manufacture the rope or strand. 5.1 Visual examination of the sample for any damage to
outer wires should be done. If any damage is evident, the
3.2.13 independent wire rope core (IWRC), n—a wire rope
sample should not be used.
used as the core of a larger wire rope.
5.2 Measurement of the rope or strand sample is necessary
3.2.14 inner wires, n—all wires of a strand except the outer
to document the size, length between end attachments, and
or cover wires.
length of lay of the rope if necessary. Further details regarding
3.2.15 lay, n—(a) the manner in which the wires in a strand
this will be discussed in test results.
or the strands in a rope are helically laid, or (b) the distance
measured parallel to the axis of the rope (or strand) in which a
5.3 The length of test specimen shall not be less than 3 ft,
strand (or wire) makes one complete helical convolution about
(0.91 m) between sockets for wire ropes up to 1 in. (25.4 mm)
the core (or center). In this connection, lay is also referred to as
diameter, inclusive, and not less than 5 ft (1.52 m) between
lay length or pitch.
sockets for wire ropes 1 ⁄8 in. (28.6 mm) to 3 in. (77 mm)
diameter. On wire ropes larger than 3 in. (77 mm), the clear
3.2.16 minimum breaking force, n—specified value that the
length of the test specimen shall be at least 20 times the rope
breaking force must meet or exceed in a prescribed test.
diameter.
3.2.17 modulus of elasticity, n—the slope of the elastic
portion of the stress-strain curve. The ratio of stress to
6. Apparatus
corresponding strain below the proportional limit.This value is
generallytakenbetween20and50 %oftheminimumbreaking
6.1 Testing Machines—Machines used for tension testing
force.
shall conform to the requirements of Practices E4. The loads
used in determining tensile strength and yield strength shall be
3.2.18 socket, n—generic name for a type of wire rope
within loading range of the tensile machine as defined in
fitting.
Practices E4.
3.2.19 strand, n—a plurality of round or shaped wires
helically laid about a center.
6.2 Gripping Devices:
3.2.20 wire rope, n—strands helically laid around a core. 6.2.1 General—Various types of gripping devices may be
used to transmit the measured load applied by the testing
3.2.21 wire strand core (WSC), n—a wire strand used as the
machine to test specimens.To ensure axial tensile stress within
core of a wire rope.
the gage length, the axis of the test speci
...


This document is not an ASTM standard and is intended only to provide the user of an ASTM standard an indication of what changes have been made to the previous version. Because
it may not be technically possible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current version
of the standard as published by ASTM is to be considered the official document.
Designation: A931 − 08 (Reapproved 2013) A931 − 18
Standard Test Method for
Tension Testing of Wire Ropes and Strand
This standard is issued under the fixed designation A931; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope*
1.1 This test method covers the tension testing of wire ropes and strand at room temperature, specifically to determine the
measured breaking force, yield strength, elongation, and modulus of elasticity. Methods described in this standard are not intended
for other purposes.
1.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical
conversions to SI units that are provided for information only and are not considered standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility
of the user of this standard to establish appropriate safety safety, health, and healthenvironmental practices and determine the
applicability of regulatory limitations prior to use. Specific precautionary statements are given in Note 1 and Note 2.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization
established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued
by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
2. Referenced Documents
2.1 ASTM Standards:
A586 Specification for Zinc-Coated Parallel and Helical Steel Wire Structural Strand
A603 Specification for Zinc-Coated Steel Structural Wire Rope
A1023/A1023M Specification for Stranded Carbon Steel Wire Ropes for General Purposes
B6 Specification for Zinc
E4 Practices for Force Verification of Testing Machines
E6 Terminology Relating to Methods of Mechanical Testing
E8 Test Methods for Tension Testing of Metallic Materials [Metric] E0008_E0008M
2.2 ISO Standard
ISO 17558 Specification for Steel Wire Ropes – Socketing Procedures – Molten Metal and Resin Socketing
3. Terminology
3.1 The terminology relating to tensile testing in Terminology E6 applies to this test method. In addition, the following
definitions for wire rope will apply:
3.2 Definitions:
3.2.1 abrasion—abrasion, n—frictional surface wear on the wires of a wire rope.
3.2.2 aggregate area—area, n—see area, metallic.
3.2.3 aggregate strength—strength, n—the strength derived by totaling the individual breaking strengths of the elements of the
strand or rope. This strength does not give recognition to the reduction in strength resulting from the angularity of the elements
in the rope, or other factors that may affect efficiency.
3.2.4 area, metallic—metallic, n—sum of the cross-sectional areas of all wires either in a wire rope or in a strand.
This test method is under the jurisdiction of ASTM Committee A01 on Steel, Stainless Steel and Related Alloys and is the direct responsibility of Subcommittee A01.03
on Steel Rod and Wire.
Current edition approved April 1, 2013Sept. 1, 2018. Published April 2013September 2018. Originally approved in 1994. Last previous edition approved in 20082013 as
A931 – 08.A931 – 08 (2013). DOI: 10.1520/A0931-08R13.10.1520/A0931-18.
For referenced ASTM standards, visit the ASTM website, www.astm.org, or contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM Standards
volume information, refer to the standard’s Document Summary page on the ASTM website.
Available from American National Standards Institute (ANSI), 25 W. 43rd St., 4th Floor, New York, NY 10036, http://www.ansi.org.
*A Summary of Changes section appears at the end of this standard
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
A931 − 18
3.2.5 breaking force—force, n—the maximum load at which a tensile failure occurs in the sample of wire rope being tested.
3.2.5.1 Discussion—
The term breaking force is synonymous with actual strength.
3.2.6 cable—cable, n—a term loosely applied to wire rope, wire strand, and electrical conductors.
3.2.7 center—center, n—the axial member of a strand about which the wires are laid.
3.2.8 classification—classification, n—group or family designation based on wire rope constructions with common strengths
and weights listed under the broad designation.
3.2.9 construction—construction, n—geometric design description of the wire rope’s cross section. This includes the number of
strands, the number of wires per strand, and the pattern of wire arrangement in each strand.
3.2.10 core—core, n—the axial member of a wire rope about which the strands are laid.
3.2.11 fiber core—core, n—cord or rope of vegetable or synthetic fiber used as the core of a rope.
3.2.12 grade—grade, n—wire rope or strand classification by strength or type of material, that is, Class 3, Type 302 stainless,
phosphor bronze, etc. It does not apply to strength of the individual wires used to manufacture the rope or strand.
3.2.13 independent wire rope core (IWRC)—(IWRC), n—a wire rope used as the core of a larger wire rope.
3.2.14 inner wires—wires, n—all wires of a strand except the outer or cover wires.
3.2.15 lay—lay, n—(a) the manner in which the wires in a strand or the strands in a rope are helically laid, or (b) the distance
measured parallel to the axis of the rope (or strand) in which a strand (or wire) makes one complete helical convolution about the
core (or center). In this connection, lay is also referred to as lay length or pitch.
3.2.16 minimum breaking force—force, n—specified value that the breaking force must meet or exceed in a prescribed test.
3.2.17 modulus of elasticity—elasticity, n—the slope of the elastic portion of the stress-strain curve. The ratio of stress to
corresponding strain below the proportional limit. This value is generally taken between 20 and 50 % of the minimum breaking
force.
3.2.18 socket—socket, n—generic name for a type of wire rope fitting.
3.2.19 strand—strand, n—a plurality of round or shaped wires helically laid about a center.
3.2.20 wire rope—rope, n—strands helically laid around a core.
3.2.21 wire strand core (WSC)—(WSC), n—a wire strand used as the core of a wire rope.
3.2.22 zinc-coated (galvanized) rope—rope, n—wire rope made up of zinc coated (galvanized) wire.
3.2.23 zinc coated (galvanized) strand—strand, n—strand made up of zinc-coated (galvanized) wire.
4. Significance and Use
4.1 Wire rope Tension tests are generally to be performed on new rope. wire ropes. The use of wire rope in any application can
reduce individual wire strengths due to abrasion and nicking that will result in the wire rope strength being reduced. Damage to
the outer wires will also lower the maximum strength achieved during tension testing.
4.2 The modulus of elasticity of wire rope is not considered to be a standard requirement at this time. The determination of this
material property requires specialized equipment and techniques.
4.3 Rope to be tested should be thoroughly examined to verify that no external wire damage is present. If present, it should be
noted. When possible, a new undamaged sample should be obtained for testing.
4.4 End attachments and their installation can directly affect breaking force achieved during testing. Any attachment that can
be used to directly achieve the required rope breaking force can be used. Standard testing with a poured socket, using zinc, white
metal or thermoset resin, has been considered the most efficient. Proficiency in attachment of any fitting can have a direct effect
on the final test results.
5. Interferences
5.1 Visual examination of the sample for any damage to outer wires should be done. If any damage is evident, the sample should
not be used.
5.2 Measurement of the rope or strand sample is necessary to document the size, length between end attachments, and length
of lay of the rope if necessary. Further details regarding this will be discussed in test results.
5.3 The length of test specimen shall not be less than 3 ft, (0.91 m) between sockets for wire rop
...

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