Standard Practice for Testing Chromate Coatings on Zinc and Cadmium Surfaces

SIGNIFICANCE AND USE
4.1 This practice is applicable to chromate coatings of the colorless (both one and two-dip), iridescent yellow or bronze, olive drab, black, colorless anodic, yellow or black anodic types, and of the dyed variety, when applied to surfaces of electrodeposited zinc, mechanically deposited zinc, hot-dipped zinc, rolled zinc, electrodeposited cadmium, mechanically deposited cadmium, and zinc die castings.
Note 1: Colorless coatings are also referred to as clear-bright or blue-bright coatings.  
4.2 Because of variables inherent in the salt-spray test, which may differ from one test cabinet to another, interpretation of test results for compliance with expected performance should be specified by the purchaser.  
4.3 Properties such as thickness, color, luster, and ability to provide good paint adhesion are not covered in this practice, nor are the chemical composition and the method of application of these finishes.
SCOPE
1.1 This practice covers a procedure for evaluating the protective value of chemical and electrochemical conversion coatings produced by chromate treatments of zinc and cadmium surfaces.  
1.2 The protective value of a chromate coating is usually determined by salt-spray test and by determining whether or not the coating possesses adequate abrasion resistance.  
1.3 Other methods, such as exposure to a humidity environment, can be used, but are generally of too long a duration to be of practical value. “Steam Tests” using pressure cookers have also been used for testing chromate films on hot-dip galvanized surfaces.  
1.4 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.  
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

General Information

Status
Published
Publication Date
31-Mar-2019
Drafting Committee
B08.07 - Conversion Coatings

Relations

Effective Date
01-Apr-2019
Effective Date
01-Oct-2011
Effective Date
01-Jul-2009
Effective Date
15-Dec-2007
Effective Date
01-Mar-2007
Effective Date
01-Oct-2003
Effective Date
10-Oct-2002
Effective Date
10-Apr-1997
Effective Date
01-Apr-2019
Effective Date
01-Apr-2019
Effective Date
01-Apr-2019
Effective Date
01-Apr-2019
Effective Date
01-Apr-2019
Effective Date
01-Apr-2019

Overview

ASTM B201-80(2019) - Standard Practice for Testing Chromate Coatings on Zinc and Cadmium Surfaces provides a recognized methodology for evaluating the protective quality of chromate conversion coatings applied to zinc and cadmium surfaces. This standard outlines reproducible procedures to assess the corrosion resistance and abrasion durability of various chromate coatings, including colorless (clear-bright and blue-bright), iridescent yellow, bronze, olive drab, black, and dyed variants. It is endorsed by the American Electroplaters’ Society and the National Association of Metal Finishers, and conforms to international standardization principles as outlined by the WTO Technical Barriers to Trade (TBT) Committee.

Key Topics

  • Scope of Application:
    Applicable to chromate coatings on:

    • Electrodeposited, mechanically deposited, and hot-dipped zinc
    • Rolled zinc and zinc die castings
    • Electrodeposited and mechanically deposited cadmium
  • Testing Methods:

    • Salt Spray Test: Conducted in accordance with ASTM B117 to assess the protective value against corrosion. Time to failure is typically defined as the first visible appearance of white corrosion products on significant surfaces.
    • Abrasion Resistance: Evaluated by rubbing a soft gum eraser over the chromated surface to check for film integrity.
    • Lead Acetate Test (for colorless coatings): Detects the presence of a clear chromate coating through a chemical indication.
  • Interpretation of Results:
    Due to variables in test environments, especially in salt-spray equipment, the specification for compliance should be clearly defined between the purchaser and supplier.

  • Exclusions:
    This standard does not address:

    • Coating thickness, color, or luster
    • Adhesion for painting
    • Chemical composition or application methods
    • Safety, health, or environmental considerations (must be determined by the user)

Applications

This standard is widely used in industries requiring reliable corrosion resistance for zinc and cadmium-coated components, especially in the automotive, aerospace, construction, and electronics sectors. Typical applications include:

  • Fasteners and connectors
  • Hardware for electrical equipment
  • Automotive body parts and chassis elements
  • Aerospace fittings and components

By employing ASTM B201-80(2019), manufacturers and quality assurance professionals can:

  • Validate the effectiveness of chromate conversion coatings
  • Ensure longevity and performance of coated parts in corrosive environments
  • Facilitate regulatory compliance and customer assurance regarding protective coatings

Related Standards

Users of ASTM B201-80(2019) often reference companion standards for complete quality control over surface treatments:

  • ASTM B117: Standard Practice for Operating Salt Spray (Fog) Apparatus - referenced as the basis for corrosion testing methods in this standard
  • Other conversion coating and corrosion test standards may also be used in conjunction with this practice, based on specific industry or project requirements

ASTM B201-80(2019) is an essential standard for facilities and professionals involved in metal finishing, plating, and protective coatings, ensuring consistent evaluation and reliable performance of chromate finishes on zinc and cadmium surfaces. For full compliance and optimal results, always refer to the latest version of ASTM B201 and associated standards.

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Frequently Asked Questions

ASTM B201-80(2019) is a standard published by ASTM International. Its full title is "Standard Practice for Testing Chromate Coatings on Zinc and Cadmium Surfaces". This standard covers: SIGNIFICANCE AND USE 4.1 This practice is applicable to chromate coatings of the colorless (both one and two-dip), iridescent yellow or bronze, olive drab, black, colorless anodic, yellow or black anodic types, and of the dyed variety, when applied to surfaces of electrodeposited zinc, mechanically deposited zinc, hot-dipped zinc, rolled zinc, electrodeposited cadmium, mechanically deposited cadmium, and zinc die castings. Note 1: Colorless coatings are also referred to as clear-bright or blue-bright coatings. 4.2 Because of variables inherent in the salt-spray test, which may differ from one test cabinet to another, interpretation of test results for compliance with expected performance should be specified by the purchaser. 4.3 Properties such as thickness, color, luster, and ability to provide good paint adhesion are not covered in this practice, nor are the chemical composition and the method of application of these finishes. SCOPE 1.1 This practice covers a procedure for evaluating the protective value of chemical and electrochemical conversion coatings produced by chromate treatments of zinc and cadmium surfaces. 1.2 The protective value of a chromate coating is usually determined by salt-spray test and by determining whether or not the coating possesses adequate abrasion resistance. 1.3 Other methods, such as exposure to a humidity environment, can be used, but are generally of too long a duration to be of practical value. “Steam Tests” using pressure cookers have also been used for testing chromate films on hot-dip galvanized surfaces. 1.4 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard. 1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. 1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

SIGNIFICANCE AND USE 4.1 This practice is applicable to chromate coatings of the colorless (both one and two-dip), iridescent yellow or bronze, olive drab, black, colorless anodic, yellow or black anodic types, and of the dyed variety, when applied to surfaces of electrodeposited zinc, mechanically deposited zinc, hot-dipped zinc, rolled zinc, electrodeposited cadmium, mechanically deposited cadmium, and zinc die castings. Note 1: Colorless coatings are also referred to as clear-bright or blue-bright coatings. 4.2 Because of variables inherent in the salt-spray test, which may differ from one test cabinet to another, interpretation of test results for compliance with expected performance should be specified by the purchaser. 4.3 Properties such as thickness, color, luster, and ability to provide good paint adhesion are not covered in this practice, nor are the chemical composition and the method of application of these finishes. SCOPE 1.1 This practice covers a procedure for evaluating the protective value of chemical and electrochemical conversion coatings produced by chromate treatments of zinc and cadmium surfaces. 1.2 The protective value of a chromate coating is usually determined by salt-spray test and by determining whether or not the coating possesses adequate abrasion resistance. 1.3 Other methods, such as exposure to a humidity environment, can be used, but are generally of too long a duration to be of practical value. “Steam Tests” using pressure cookers have also been used for testing chromate films on hot-dip galvanized surfaces. 1.4 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard. 1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. 1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

ASTM B201-80(2019) is classified under the following ICS (International Classification for Standards) categories: 25.220.40 - Metallic coatings. The ICS classification helps identify the subject area and facilitates finding related standards.

ASTM B201-80(2019) has the following relationships with other standards: It is inter standard links to ASTM B201-80(2014), ASTM B117-11, ASTM B117-09, ASTM B117-07a, ASTM B117-07, ASTM B117-03, ASTM B117-02, ASTM B117-97, ASTM B766-23, ASTM B633-23, ASTM D6386-22, ASTM B699-86(2021)e1, ASTM B635-00(2023), ASTM D7803-19. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.

ASTM B201-80(2019) is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.

Standards Content (Sample)


This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
Designation: B201 − 80 (Reapproved 2019) Endorsed by American
Electroplaters’ Society
Endorsed by National
Association of Metal Finishers
Standard Practice for
Testing Chromate Coatings on Zinc and Cadmium Surfaces
This standard is issued under the fixed designation B201; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
This standard has been approved for use by agencies of the U.S. Department of Defense.
1. Scope 2. Referenced Documents
2.1 ASTM Standards:
1.1 This practice covers a procedure for evaluating the
B117 Practice for Operating Salt Spray (Fog) Apparatus
protective value of chemical and electrochemical conversion
coatings produced by chromate treatments of zinc and cad-
3. Terminology
mium surfaces.
3.1 Definitions of Terms Specific to This Standard:
1.2 The protective value of a chromate coating is usually
3.1.1 time to failure—time to failure will depend on the type
determined by salt-spray test and by determining whether or
of coating tested. A list of some expected protective values
not the coating possesses adequate abrasion resistance.
obtainable in a given salt spray test is shown in Appendix X2.
3.1.1.1 Discussion—In most instances, failure is defined as
1.3 Other methods, such as exposure to a humidity
the first appearance on significant surfaces of white corrosion
environment, can be used, but are generally of too long a
products visible to the unaided eye at normal reading distance,
duration to be of practical value. “Steam Tests” using pressure
except that the presence of white corrosion products at sharp
cookers have also been used for testing chromate films on
edges (for example, on threaded fasteners) and at junctions
hot-dip galvanized surfaces.
between dissimilar metals should not be considered failure. In
1.4 The values stated in SI units are to be regarded as
some instances, it may be desirable to regard the first appear-
standard. No other units of measurement are included in this
ance of red rust as failure.
standard.
3.1.2 significant surfaces—in general, significant surfaces
are those surfaces that are visible and subject to corrosion or
1.5 This standard does not purport to address all of the
wear, or both, except that surfaces that are normally difficult to
safety concerns, if any, associated with its use. It is the
coat by electroplating or mechanical deposition may be ex-
responsibility of the user of this standard to establish appro-
empt. The designation of significant surfaces may be indicated
priate safety, health, and environmental practices and deter-
on the drawing.
mine the applicability of regulatory limitations prior to use.
1.6 This international standard was developed in accor-
4. Significance and Use
dance with internationally recognized principles on standard-
4.1 This practice is applicable to chromate coatings of the
ization established in the Decision on Principles for the
colorless (both one and two-dip), iridescent yellow or bronze,
Development of International Standards, Guides and Recom-
olive drab, black, colorless anodic, yellow or black anodic
mendations issued by the World Trade Organization Technical
types, and of the dyed variety, when applied to surfaces of
Barriers to Trade (TBT) Committee.
electrodeposited zinc, mechanically deposited zinc, hot-dipped
zinc, rolled zinc, electrodeposited cadmium, mechanically
deposited cadmium, and zinc die castings.
NOTE 1—Colorless coatings are also referred to as clear-bright or
blue-bright coatings.
This practice is under the jurisdiction of ASTM Committee B08 on Metallic
and Inorganic Coatings and is the direct responsibility of Subcommittee B08.07 on
Conversion Coatings. For referenced ASTM standards, visit the ASTM website, www.astm.org, or
Current edition approved April 1, 2019. Published April 2019. Originally contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
approvedin1945.Lastpreviouseditionapprovedin2014asB201 – 80(2014).DOI: Standards volume information, refer to the standard’s Document Summary page on
10.1520/B0201-80R19. the ASTM website.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
B201 − 80 (2019)
4.2 Because of variables inherent in the salt-spray test, 6.2 Abrasion Resistance Test—To determine whether the
which may differ from one test cabinet to another, interpreta- coating is adherent, nonpowdery, and abrasion resistant, rub
tion of test results for compliance with expected performance thechromatedsurfacewithagritless,softgumeraser(art-gum)
should be specified by the purchaser. for2to3sby hand (about ten strokes) using normal pressure
(about 70 kPa (10 psi)) and a stroke approximately 50 mm
4.3 Properties such as thickness, color, luster, and ability to
long. The chromate coating should not be removed or worn
provide good paint adhesion are not covered in this practice,
through to the underlying metal as a result of this treatment.
nor are the chemical composition and the method of applica-
tion of these finishes.
6.3 Test for Colorless (Clear) Coatings—This test applies
only to coatings that are free of secondary supplementary
5. Conditioning
coatings, such as oil, water or solvent-based polymers, or wax.
5.1 Aging—Before subjecting a chromate coating to test, it
6.3.1 Determine the presence of a colorless (clear) coating
must be aged at room temperature in a clean environment for
byplacingadropofleadacetatetestingsolutiononthesurface.
at least 24 h after the chromating treatment.
Allow the drop to remain on the surface for 5 s. Remove the
testing solution
...

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