ASTM A972/A972M-00(2021)
(Specification)Standard Specification for Fusion Bonded Epoxy-Coated Pipe Piles
Standard Specification for Fusion Bonded Epoxy-Coated Pipe Piles
ABSTRACT
This specification covers standard requirements for pipe piles with protective fusion-bonded epoxy powder coating applied by the electrostatic spray, flocking, or fluidized bed process. The surfaces of steel pipe piles to be coated shall be precleaned, as required. Steel surfaces shall be cleaned by abrasive blast cleaning to near-white metal. Prior to application of the fusion-bonded epoxy powder coatings, raised silvers, scabs, laps, sharp edges, or seams shall be removed using abrasive grinders. The powder coating shall be applied to cleaned steel surfaces before visible oxidation occurs. To achieve the required coating thickness, the steel shall be preheated prior to applying the powder coating. The heat source shall not leave a residue or contaminant on the steel surfaces. If oxidation occurs, the steel shall be cooled to ambient temperature and recleaned before applying the powder coating. The steel pipe piles shall be tested and shall meet the requirements for coating thickness and coating continuity.
SCOPE
1.1 This specification covers pipe piles with protective fusion-bonded epoxy powder coating applied by the electrostatic spray, flocking, or fluidized bed process.
Note 1: The coating applicator is identified throughout this specification as the manufacturer.
1.2 Other organic coatings may be used provided they meet the requirements of this specification.
1.3 Requirements for the powder coating are contained in Annex A1.
1.4 This specification is applicable for orders in either SI units (as Specification A972M) or inch-pound units [as Specification A972]. The values stated in either SI or inch-pound units are to be regarded as standard. Within the text, the inch-pound units are shown in brackets.
1.5 The following precautionary statement refers to the test method portion only, Section 8, of this standard: This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
General Information
- Status
- Published
- Publication Date
- 31-Oct-2021
- Technical Committee
- A01 - Steel, Stainless Steel and Related Alloys
- Drafting Committee
- A01.09 - Carbon Steel Tubular Products
Relations
- Effective Date
- 01-Feb-2024
- Effective Date
- 01-Oct-2019
- Effective Date
- 01-Sep-2018
- Effective Date
- 01-Jun-2013
- Effective Date
- 01-Oct-2011
- Effective Date
- 01-Dec-2010
- Effective Date
- 01-Dec-2010
- Effective Date
- 01-Oct-2010
- Effective Date
- 01-Feb-2010
- Effective Date
- 01-Jul-2009
- Effective Date
- 15-Dec-2007
- Effective Date
- 01-Jul-2007
- Effective Date
- 01-Jun-2007
- Effective Date
- 01-Mar-2007
- Effective Date
- 01-Dec-2006
Overview
ASTM A972/A972M-00(2021): Standard Specification for Fusion Bonded Epoxy-Coated Pipe Piles establishes comprehensive requirements for steel pipe piles protected with a fusion-bonded epoxy (FBE) powder coating. Developed by ASTM International, this standard addresses the manufacturing, surface preparation, coating application, inspection, and testing of FBE-coated pipe piles designed for enhanced corrosion resistance in demanding environments. This specification ensures that coated pipe piles meet stringent criteria for quality, durability, and performance, making it a critical reference for construction, infrastructure, and engineering projects requiring long-lasting steel piling systems.
Key Topics
- Scope and Applicability
- Covers pipe piles coated with fusion-bonded epoxy using electrostatic spray, flocking, or fluidized bed processes
- Applicable to both SI units (A972M) and inch-pound units [A972]
- Surface Preparation
- Surfaces must be cleaned to near-white metal by abrasive blasting in accordance with industry standards (e.g., SSPC-SP10)
- Sharp edges, slivers, and imperfections must be smoothed prior to coating
- Coating Application
- Coating must be applied to cleaned steel surfaces before visible oxidation occurs
- Steel must be preheated following the powder coating manufacturer's recommendations
- Areas not requiring coating, such as for welding, should be clearly specified and blocked out
- Quality and Testing
- Coating thickness and continuity must be tested on every tenth pipe pile
- Continuity verified using holiday detectors as per industry practices
- Damaged areas are to be repaired with compatible patching materials at the manufacturing facility
- Certification and Inspection
- Written certification regarding adherence to the standard must be provided upon purchaser's request
- Purchasers have the right to inspect and test the coated pipe piles at the manufacturer’s plant
- Handling and Shipping
- Special care to avoid coating damage during handling, storage, and transport, with requirements for padded supports and separators
Applications
The ASTM A972/A972M-00(2021) standard is widely applied in sectors and projects where enhanced corrosion protection and longevity of steel foundation elements are critical:
- Civil Engineering and Construction: Used in bridges, high-rise buildings, ports, and waterfront structures to protect steel piles in aggressive environments.
- Marine and Offshore: Essential for piling systems exposed to saltwater and high moisture, significantly reducing maintenance needs and extending service life.
- Industrial Facilities: Ideal for foundation systems in power plants, petrochemical complexes, and other industrial settings prone to chemical exposure.
- Transportation Infrastructure: Supports bridges, roadways, and railway installations where durability against corrosive agents is vital.
By conforming to ASTM A972/A972M-00(2021), project stakeholders ensure that steel pipe piles receive uniform, reliable anti-corrosion protection, improving safety, reducing life-cycle costs, and supporting sustainable infrastructure.
Related Standards
This specification references key standards relevant to the coating, testing, and preparation of fusion-bonded epoxy-coated pipe piles:
- ASTM A252 – Specification for Welded and Seamless Steel Pipe Piles
- ASTM B117 – Practice for Operating Salt Spray (Fog) Apparatus
- ASTM D4060 – Test Method for Abrasion Resistance of Organic Coatings by the Taber Abraser
- ASTM G8 – Test Methods for Cathodic Disbonding of Pipeline Coatings
- ASTM G12 – Test Method for Nondestructive Measurement of Film Thickness (Withdrawn 2013)
- ASTM G14 – Test Method for Impact Resistance of Pipeline Coatings
- ASTM G20 – Test Method for Chemical Resistance of Pipeline Coatings
- NACE TM0175 – Visual Standard for Surfaces of New Steel Centrifugally Blast Cleaned
- API RP 5L7 – Internal Fusion-Bonded Epoxy Coating of Line Pipe
- SSPC Standards – Surface preparation and visual standards
These related standards provide additional detail on coating performance testing, steel pile base material requirements, and inspection techniques, forming a complete framework for ensuring high-performance fusion-bonded epoxy-coated pipe piles in various construction and infrastructure applications.
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Frequently Asked Questions
ASTM A972/A972M-00(2021) is a technical specification published by ASTM International. Its full title is "Standard Specification for Fusion Bonded Epoxy-Coated Pipe Piles". This standard covers: ABSTRACT This specification covers standard requirements for pipe piles with protective fusion-bonded epoxy powder coating applied by the electrostatic spray, flocking, or fluidized bed process. The surfaces of steel pipe piles to be coated shall be precleaned, as required. Steel surfaces shall be cleaned by abrasive blast cleaning to near-white metal. Prior to application of the fusion-bonded epoxy powder coatings, raised silvers, scabs, laps, sharp edges, or seams shall be removed using abrasive grinders. The powder coating shall be applied to cleaned steel surfaces before visible oxidation occurs. To achieve the required coating thickness, the steel shall be preheated prior to applying the powder coating. The heat source shall not leave a residue or contaminant on the steel surfaces. If oxidation occurs, the steel shall be cooled to ambient temperature and recleaned before applying the powder coating. The steel pipe piles shall be tested and shall meet the requirements for coating thickness and coating continuity. SCOPE 1.1 This specification covers pipe piles with protective fusion-bonded epoxy powder coating applied by the electrostatic spray, flocking, or fluidized bed process. Note 1: The coating applicator is identified throughout this specification as the manufacturer. 1.2 Other organic coatings may be used provided they meet the requirements of this specification. 1.3 Requirements for the powder coating are contained in Annex A1. 1.4 This specification is applicable for orders in either SI units (as Specification A972M) or inch-pound units [as Specification A972]. The values stated in either SI or inch-pound units are to be regarded as standard. Within the text, the inch-pound units are shown in brackets. 1.5 The following precautionary statement refers to the test method portion only, Section 8, of this standard: This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. 1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
ABSTRACT This specification covers standard requirements for pipe piles with protective fusion-bonded epoxy powder coating applied by the electrostatic spray, flocking, or fluidized bed process. The surfaces of steel pipe piles to be coated shall be precleaned, as required. Steel surfaces shall be cleaned by abrasive blast cleaning to near-white metal. Prior to application of the fusion-bonded epoxy powder coatings, raised silvers, scabs, laps, sharp edges, or seams shall be removed using abrasive grinders. The powder coating shall be applied to cleaned steel surfaces before visible oxidation occurs. To achieve the required coating thickness, the steel shall be preheated prior to applying the powder coating. The heat source shall not leave a residue or contaminant on the steel surfaces. If oxidation occurs, the steel shall be cooled to ambient temperature and recleaned before applying the powder coating. The steel pipe piles shall be tested and shall meet the requirements for coating thickness and coating continuity. SCOPE 1.1 This specification covers pipe piles with protective fusion-bonded epoxy powder coating applied by the electrostatic spray, flocking, or fluidized bed process. Note 1: The coating applicator is identified throughout this specification as the manufacturer. 1.2 Other organic coatings may be used provided they meet the requirements of this specification. 1.3 Requirements for the powder coating are contained in Annex A1. 1.4 This specification is applicable for orders in either SI units (as Specification A972M) or inch-pound units [as Specification A972]. The values stated in either SI or inch-pound units are to be regarded as standard. Within the text, the inch-pound units are shown in brackets. 1.5 The following precautionary statement refers to the test method portion only, Section 8, of this standard: This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. 1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
ASTM A972/A972M-00(2021) is classified under the following ICS (International Classification for Standards) categories: 23.040.10 - Iron and steel pipes. The ICS classification helps identify the subject area and facilitates finding related standards.
ASTM A972/A972M-00(2021) has the following relationships with other standards: It is inter standard links to ASTM G8-24, ASTM G20-10(2019), ASTM A252-10(2018), ASTM G12-07(2013), ASTM B117-11, ASTM G14-04(2010), ASTM G20-10, ASTM A252-10, ASTM D4060-10, ASTM B117-09, ASTM B117-07a, ASTM G12-07, ASTM D4060-07, ASTM B117-07, ASTM G8-96(2003)e1. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.
ASTM A972/A972M-00(2021) is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.
Standards Content (Sample)
This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
Designation: A972/A972M −00 (Reapproved 2021)
Standard Specification for
Fusion Bonded Epoxy-Coated Pipe Piles
This standard is issued under the fixed designationA972/A972M; the number immediately following the designation indicates the year
of original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval.
A superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope B117 Practice for Operating Salt Spray (Fog) Apparatus
D4060 Test Method for Abrasion Resistance of Organic
1.1 This specification covers pipe piles with protective
Coatings by the Taber Abraser
fusion-bonded epoxy powder coating applied by the electro-
G8 Test Methods for Cathodic Disbonding of Pipeline Coat-
static spray, flocking, or fluidized bed process.
ings
NOTE 1—The coating applicator is identified throughout this specifica-
G12 Test Method for Nondestructive Measurement of Film
tion as the manufacturer.
Thickness of Pipeline Coatings on Steel (Withdrawn
1.2 Other organic coatings may be used provided they meet
2013)
the requirements of this specification.
G14 TestMethodforImpactResistanceofPipelineCoatings
(Falling Weight Test)
1.3 Requirements for the powder coating are contained in
G20 Test Method for Chemical Resistance of Pipeline Coat-
Annex A1.
ings
1.4 This specification is applicable for orders in either SI
2.2 American Petroleum Institute Specification:
units (as Specification A972M) or inch-pound units [as Speci-
API RP 5L7 Recommended Practice for Internal Fusion-
fication A972]. The values stated in either SI or inch-pound
Bonded Epoxy Coating of Line Pipe
units are to be regarded as standard. Within the text, the
2.3 National Association of Corrosion Engineers Stan-
inch-pound units are shown in brackets.
dards:
1.5 The following precautionary statement refers to the test
TM0175 Visual Standard for Surfaces of New Steel Cen-
method portion only, Section 8, of this standard: This standard
trifugally Blast Cleaned with Steel Shot or Steel Grit
does not purport to address all of the safety concerns, if any,
(NACE No. 2)
associated with its use. It is the responsibility of the user of this
RP0490 Holiday Detection of Fusion-Bonded Epoxy Exter-
standard to establish appropriate safety, health, and environ-
nal Pipeline Coatings of 250 to 750 µm (10 to 30 mils)
mental practices and determine the applicability of regulatory 6
2.4 Steel Structures Painting Council Standards:
limitations prior to use.
SSPC VIS 1 Visual Standards
1.6 This international standard was developed in accor-
SSPC-SP1 Surface Preparation Specification No. 1: Solvent
dance with internationally recognized principles on standard-
Cleaning
ization established in the Decision on Principles for the
SSPC-SP10 Near White Blast Cleaning
Development of International Standards, Guides and Recom-
mendations issued by the World Trade Organization Technical
3. Ordering Information
Barriers to Trade (TBT) Committee.
3.1 Orders for pipe piles under this specification may
include the following information:
2. Referenced Documents
3.1.1 Specification for designation and year of issue,
2.1 ASTM Standards:
3.1.2 Size (pipe pile outside diameter and nominal wall
A252 Specification for Welded and Seamless Steel Pipe
thickness),
Piles
3.1.3 Quantity.
3.1.4 Length,
This specification is under the jurisdiction of ASTM Committee A01 on Steel,
Stainless Steel and Related Alloys and is under the direct responsibility of
Subcommittee A01.09 on Carbon Steel Tubular Products. The last approved version of this historical standard is referenced on
Current edition approved Nov. 1, 2021. Published November 2021. Originally www.astm.org.
approved in 1997. Last previous edition approved in 2015 as A972/A972M – 00 Available from American Petroleum Institute (API), 1220 L. St., NW,
(2015). DOI: 10.1520/A0972_A0972M-00R21. Washington, DC 20005-4070, http://www.api.org.
2 5
For referenced ASTM standards, visit the ASTM website, www.astm.org, or Available from NACE International (NACE), 1440 South Creek Dr., Houston,
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM TX 77084-4906, http://www.nace.org.
Standards volume information, refer to the standard’s Document Summary page on Available from Society for Protective Coatings (SSPC), 40 24th St., 6th Floor,
the ASTM website. Pittsburgh, PA 15222-4656, http://www.sspc.org.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
A972/A972M − 00 (2021)
3.1.5 Portions to be coated (full length or distance from 6.2 To achieve the required coating thickness (see 7.1), the
end), steel shall be preheated prior to applying the powder coating in
3.1.6 Requirements for certifications (see 4.1 and 12.1), accordance with the powder coating manufacturer’s written
3.1.7 Requirements for material samples (see 4.3), recommendations. The heat source shall not leave a residue or
3.1.8 Requirements for patching material (see 4.4), contaminant on the steel surfaces. If oxidation occurs, the steel
3.1.9 Requirements for visual standards for surface cleaning shall be cooled to ambient temperature and recleaned before
comparison (see 5.1), applying the powder coating.
3.1.10 Requirements for test frequency (see 8.1, 8.2), and
6.3 The powder coating shall be applied and cured in
3.1.11 Requirements for inspections at the manufacturing
accordance with the powder coating manufacturer’s written
plant (see 10.1).
recommendations.
6.4 Areas of pipe piles not requiring coating to allow for
4. Materials and Manufacture
welding or other purposes shall be specified by the purchaser
4.1 Steel pipe piles to be coated shall meet the requirements
and shall be blocked-out during the coating application.
of Specification A252 as ordered.
7. Requirements for Coated Pipe Piles
NOTE 2—Surface conditions such as slivers, gouges, laminations, pits,
and sharp edges may cause coating application difficulties and effort
7.1 Coating Thickness:
should be made to hold these conditions to a minimum.
7.1.1 The minimum coating thickness after curing on the
4.2 Thepowdercoatingshallmeettherequirementslistedin
pipe piles shall be 300 µm [12 mils].
Annex A1 and shall be approved by the purchaser.
7.1.2 Thecoatingthicknessshallbemeasuredinaccordance
4.2.1 If specified in the order, a written certification shall be
with Test Method G12 following the instructions for calibra-
furnished to the purchaser that properly identifies the supplied
tionanduserecommendedbythethicknessgagemanufacturer.
powder coating, batch designation of each batch used in the
7.2 Coating Continuity:
order, quantity represented, date of manufacture, name and
7.2.1 Holiday detection shall be performed on each coated
address of manufacturer, and states that the powder coating,
pipe pile in accordance with NACE RP0490 or a 67.5 V direct
meets the requirements of Annex A1.
current, 80-k Ω wet-sponge holiday detector in conjunction
4.3 If specified in the order, a representative 0.2 kg [8 oz]
with a wetting agent.
samplefromeachbatchofthepowdercoatingshallbesupplied
7.2.2 Holidays detected shall be patched in accordance with
to the purchaser. The sample shall be packaged in an airtight
the patching material manufacturer’s written recommenda-
container and identified by batch designation.
tions.
4.4 Patching material shall be compatible with the powder
8. Test Frequency
coating and recommended by the manufacturer of the powder
8.1 Measure the coating thickness on a minimum of every
coating. If specified in the order, patching material shall be
th
10 pipe pile.
supplied to the purchaser.
8.2 Testthecoatingcontinuityovertheentirecoatedsurface
5. Surface Preparation
of each pipe pile.
5.1 Prior to blast cleaning, the surfaces of steel pipe piles to
9. Permissible Coating Damage and Repair of Damaged
be coated shall be precleaned, as required, in accordance with
Coating
SSPC-SP1. Steel surfaces shall be cleaned by abrasive blast
cleaning to near-white metal in accordance with SSPC-SP10. 9.1 Coating damage to pipe piles due to handling or other
The cleaning media used shall produce an anchor pattern causes shall be repaired in the manufacturer’s plant with
profileof38to100µm[1.5to4.0mils].Eith
...




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