ASTM D6580-17(2023)
(Test Method)Standard Test Method for The Determination of Metallic Zinc Content in Both Zinc Dust Pigment and in Cured Films of Zinc-Rich Coatings
Standard Test Method for The Determination of Metallic Zinc Content in Both Zinc Dust Pigment and in Cured Films of Zinc-Rich Coatings
SIGNIFICANCE AND USE
4.1 This test method is useful for determining the amount of metallic zinc in zinc dust pigment, and also in dried films of both inorganic and organic zinc-rich coatings. Test Methods D521 is an appropriate method for analyzing zinc dust, but has shortcomings when applied to samples of cured coatings.
SCOPE
1.1 This test method covers the determination by differential scanning calorimetry of the metallic zinc content of both zinc-dust pigment, and of dried films of zinc-rich coatings. This test method is applicable to both inorganic and organic zinc-rich coatings.
1.2 The values stated in SI units are to be regarded as the standard. The values given in parentheses are for information only.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
General Information
- Status
- Published
- Publication Date
- 30-Jun-2023
- Technical Committee
- D01 - Paint and Related Coatings, Materials, and Applications
- Drafting Committee
- D01.21 - Chemical Analysis of Paints and Paint Materials
Relations
- Refers
ASTM D521-02(2019) - Standard Test Methods for Chemical Analysis of Zinc Dust (Metallic Zinc Powder) - Effective Date
- 01-Jun-2019
- Effective Date
- 01-May-2013
- Refers
ASTM D521-02(2012) - Standard Test Methods for Chemical Analysis of Zinc Dust (Metallic Zinc Powder) - Effective Date
- 01-Nov-2012
- Effective Date
- 01-Nov-2011
- Effective Date
- 01-Oct-2008
- Refers
ASTM D521-02(2007) - Standard Test Methods for Chemical Analysis of Zinc Dust (Metallic Zinc Powder) - Effective Date
- 01-Jun-2007
- Effective Date
- 01-Nov-2005
- Refers
ASTM D521-90(1999) - Standard Test Methods for Chemical Analysis of Zinc Dust (Metallic Zinc Powder) - Effective Date
- 10-Jan-2002
- Refers
ASTM D521-02 - Standard Test Methods for Chemical Analysis of Zinc Dust (Metallic Zinc Powder) - Effective Date
- 10-Jan-2002
- Effective Date
- 10-May-1999
Overview
ASTM D6580-17(2023) is the internationally recognized standard test method for determining the metallic zinc content in zinc dust pigment and in cured films of zinc-rich coatings, including both inorganic and organic types. Developed by ASTM International, this method employs differential scanning calorimetry (DSC) to accurately quantify metallic zinc, even in dried coating films where traditional chemical analysis may fail. It ensures reliable assessments crucial for industries where zinc-rich primers and coatings are specified for corrosion protection.
Key Topics
Application of Differential Scanning Calorimetry:
Uses DSC to measure the heat of fusion at the melting point of zinc, providing a precise determination of metallic zinc content.Sample Preparation:
Details processes for preparing zinc dust pigment and cured coating films, including weighing and grinding techniques for accurate analysis.Calibration and Instrumentation:
Specifies the use of high-purity zinc foil for calibrating calorimeters and the requirements for microbalances, aluminum pans, and inert gas supply.Precision and Reproducibility:
Outlines the statistical repeatability and reproducibility of test results based on interlaboratory studies.Safety and Compliance:
Reminds users to implement appropriate safety, health, and environmental practices, recognizing the responsibility of laboratories to comply with local regulations.
Applications
The ASTM D6580-17(2023) test method has significant practical value across a range of industries, particularly where zinc-rich coatings are essential for long-term durability and protection against corrosion. Key applications include:
Quality Control in Paint and Coating Manufacturing:
Ensures the correct metallic zinc content in zinc dust pigments and finished zinc-rich coatings, supporting quality assurance for protective coatings.Evaluation of Protective Coatings for Infrastructure:
Used by asset owners and inspection agencies to verify that steel structures, bridges, offshore platforms, and industrial equipment are coated with products meeting specification requirements.Verification of Inorganic and Organic Zinc-Rich Formulations:
Applicable to both inorganic and organic coatings, providing flexibility for manufacturers and specifiers using a variety of zinc-rich systems.Research and Development:
Supports product formulation by enabling R&D teams to optimize metallic zinc levels for improved performance and regulatory compliance.
Related Standards
Several ASTM standards complement or are referenced by ASTM D6580-17(2023), supporting comprehensive analysis and quality management:
ASTM D521:
Test Methods for Chemical Analysis of Zinc Dust (Metallic Zinc Powder)- Useful for analyzing zinc dust but less suitable for cured coatings compared to D6580.
ASTM E691:
Practice for Conducting an Interlaboratory Study to Determine the Precision of a Test Method- Establishes methodologies for precision and bias data referenced in D6580.
Relevant International Guidance:
Developed according to internationally recognized standardization principles, such as those issued by the WTO TBT Committee, ensuring global acceptance and compatibility.
Practical Value
ASTM D6580-17(2023) provides a robust, reproducible, and precise method for determining metallic zinc in both raw pigments and finished coatings. By relying on differential scanning calorimetry, it delivers superior accuracy over traditional chemical tests, especially for cured films. This ensures compliance with product specifications, reliable corrosion protection, and effective asset management, making it an indispensable tool for laboratories, manufacturers, and inspectors working with zinc-rich coatings.
Keywords: ASTM D6580, metallic zinc content, zinc dust pigment, zinc-rich coatings, differential scanning calorimetry, quality control, corrosion protection, paint analysis, inorganic zinc, organic zinc, standard test method.
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ASTM D6580-17(2023) - Standard Test Method for The Determination of Metallic Zinc Content in Both Zinc Dust Pigment and in Cured Films of Zinc-Rich Coatings
Frequently Asked Questions
ASTM D6580-17(2023) is a standard published by ASTM International. Its full title is "Standard Test Method for The Determination of Metallic Zinc Content in Both Zinc Dust Pigment and in Cured Films of Zinc-Rich Coatings". This standard covers: SIGNIFICANCE AND USE 4.1 This test method is useful for determining the amount of metallic zinc in zinc dust pigment, and also in dried films of both inorganic and organic zinc-rich coatings. Test Methods D521 is an appropriate method for analyzing zinc dust, but has shortcomings when applied to samples of cured coatings. SCOPE 1.1 This test method covers the determination by differential scanning calorimetry of the metallic zinc content of both zinc-dust pigment, and of dried films of zinc-rich coatings. This test method is applicable to both inorganic and organic zinc-rich coatings. 1.2 The values stated in SI units are to be regarded as the standard. The values given in parentheses are for information only. 1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. 1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
SIGNIFICANCE AND USE 4.1 This test method is useful for determining the amount of metallic zinc in zinc dust pigment, and also in dried films of both inorganic and organic zinc-rich coatings. Test Methods D521 is an appropriate method for analyzing zinc dust, but has shortcomings when applied to samples of cured coatings. SCOPE 1.1 This test method covers the determination by differential scanning calorimetry of the metallic zinc content of both zinc-dust pigment, and of dried films of zinc-rich coatings. This test method is applicable to both inorganic and organic zinc-rich coatings. 1.2 The values stated in SI units are to be regarded as the standard. The values given in parentheses are for information only. 1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. 1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
ASTM D6580-17(2023) is classified under the following ICS (International Classification for Standards) categories: 87.060.10 - Pigments and extenders. The ICS classification helps identify the subject area and facilitates finding related standards.
ASTM D6580-17(2023) has the following relationships with other standards: It is inter standard links to ASTM D521-02(2019), ASTM E691-13, ASTM D521-02(2012), ASTM E691-11, ASTM E691-08, ASTM D521-02(2007), ASTM E691-05, ASTM D521-90(1999), ASTM D521-02, ASTM E691-99. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.
ASTM D6580-17(2023) is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.
Standards Content (Sample)
This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
Designation: D6580 − 17 (Reapproved 2023)
Standard Test Method for
The Determination of Metallic Zinc Content in Both Zinc
Dust Pigment and in Cured Films of Zinc-Rich Coatings
This standard is issued under the fixed designation D6580; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope etry (DSC) sample pans. The pans are then crimped shut, and
analyzed in a differential scanning calorimeter in a single
1.1 This test method covers the determination by differential
dynamic heating step, ranging from 370 °C to 435 °C at 10 °C
scanning calorimetry of the metallic zinc content of both
per min, under a nitrogen purge. The percent metallic zinc in
zinc-dust pigment, and of dried films of zinc-rich coatings.
the sample is determined by measuring the energy associated
This test method is applicable to both inorganic and organic
with the endothermic peak near 419 °C caused by the melting
zinc-rich coatings.
of the metallic zinc, and comparing this value to the heat of
1.2 The values stated in SI units are to be regarded as the
fusion of pure zinc.
standard. The values given in parentheses are for information
only.
4. Significance and Use
1.3 This standard does not purport to address all of the
4.1 This test method is useful for determining the amount of
safety concerns, if any, associated with its use. It is the
metallic zinc in zinc dust pigment, and also in dried films of
responsibility of the user of this standard to establish appro-
both inorganic and organic zinc-rich coatings. Test Methods
priate safety, health, and environmental practices and deter-
D521 is an appropriate method for analyzing zinc dust, but has
mine the applicability of regulatory limitations prior to use.
shortcomings when applied to samples of cured coatings.
1.4 This international standard was developed in accor-
dance with internationally recognized principles on standard-
5. Interferences
ization established in the Decision on Principles for the
5.1 An increase or decrease in heating rate from those
Development of International Standards, Guides and Recom-
specified may slightly alter the results. However, the variation
mendations issued by the World Trade Organization Technical
would be expected to be minimal, so long as the zinc reference
Barriers to Trade (TBT) Committee.
standard and the samples are subjected to the same heating
rate.
2. Referenced Documents
5.2 Daily calibration of the calorimeter with high purity zinc
2.1 ASTM Standards:
D521 Test Methods for Chemical Analysis of Zinc Dust foil results in improved results. Reagent grade zinc granules or
zinc powder are of insufficient purity to properly calibrate the
(Metallic Zinc Powder)
E691 Practice for Conducting an Interlaboratory Study to instrument. Furthermore, the high purity-zinc foil should only
be used one time as a calibration standard. Warning—Using
Determine the Precision of a Test Method
the same piece of foil more than once can result in inaccurate
3. Summary of Test Method
results, due to oxidation of the zinc at the high temperatures in
the calorimeter, coupled with the alloying effects of zinc with
3.1 Samples of either zinc-dust pigment or of cured films of
the aluminum sample pans.
zinc-rich coatings are ground in a mortar and pestle, then
carefully weighed into standard differential scanning calorim-
5.3 Important steps in achieving accurate and reproducible
results are very gentle tapping of the pan in order to distribute
the sample evenly over the bottom of the pan, and careful
This test method is under the jurisdiction of ASTM Committee D01 on Paint
placement of the pan lid to avoid expulsion of the fine powder
and Related Coatings, Materials, and Applications and is the direct responsibility of
during crimping.
Subcommittee D01.21 on Chemical Analysis of Paints and Paint Materials.
Current edition approved July 1, 2023. Published August 2023. Originally
NOTE 1—Round-robin testing has shown no evidence that pyrolysis of
approved in 2000. Last previous edition approved in 2017 as D6580 – 17. DOI:
the binder interferes with the measurement of the heat of fusion. Either
10.1520/D6580-17R23.
pyrolysis does not occur, occurs during stabilization of the instrument
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
prior to the scan, or is negligible due to the small amount of binder present
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
Standards volume information, refer to the standard’s Document Summary page on in such coatings. If there is reason to suspect interference from the binder,
the ASTM website. the analyst may wish to test a blank sample of binder (with no zinc
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
D6580 − 17 (2023)
pigment) to ensure that there is no effect on heat flow measurements.
nitrogen purge. The area under the endothermic transition
corresponding to the melting (fusion) of zinc, in joules per
6. Apparatus
gram, should then be determined in the same fashion as
6.1 Differential Scanning Calorimeter, either of the heat flux
described for the zinc foil reference standard. Triplicate analy-
or power compensation type, capable of heating rates up to at
ses should be performed, and the results should be averaged to
least 10 °C ⁄min 6 1 °C ⁄min and of automatic recording
...




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