Standard Specification for Tungsten-Rhenium Alloy Wire for Electron Devices and Lamps

ABSTRACT
This specification covers tungsten-rhenium alloy wire suitable for use in electron devices and lamps. The material is known as UNS R07031. This wire shall conform to the requirements as to chemical composition prescribed. The wire shall be furnished in the following finishes: Finish 1; Finish 2; Finish 3; Finish 4; and Finish 5. The following test methods shall be performed to conform with the specified requirements: chemical analysis; tensile strength; ductility; visual inspection; and dimensional measurements.
SCOPE
1.1 This specification covers tungsten-rhenium alloy wire suitable for use in electron devices and lamps. The material is known as UNS R07031.  
1.2 The term wire as used in this specification applies to all material 0.020 in. (0.51 mm) or less in diameter that is spooled or coiled.  
1.3 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.  
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.  
1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

General Information

Status
Published
Publication Date
31-May-2017
Technical Committee
F01 - Electronics

Relations

Effective Date
01-Jun-2017
Effective Date
01-May-2020
Effective Date
01-Mar-2018
Effective Date
01-Jul-2015
Effective Date
01-May-2013
Effective Date
01-Dec-2010
Effective Date
01-May-2009
Effective Date
01-Jan-2005
Effective Date
10-Dec-1999
Effective Date
10-Dec-1996

Overview

ASTM F73-96(2017) is a standard specification developed by ASTM International for tungsten-rhenium alloy wire specifically intended for use in electron devices and lamps. The alloy covered by this standard is designated as UNS R07031 and is widely recognized for its durability, high-temperature stability, and electrical properties. This specification provides detailed requirements for chemical composition, physical properties, finishes, dimensions, inspection, testing, and packaging to ensure consistency and quality for industrial applications.

Key Topics

  • Material Specification: The standard applies to tungsten-rhenium alloy wire (UNS R07031) with a diameter of 0.020 in. (0.51 mm) or less, supplied in spooled or coiled form.
  • Chemical Composition:
    • Tungsten forms the remainder of the material.
    • Rhenium content ranges from 2.5% to 3.5%.
    • Limits are imposed on impurities (maximum 100 ppm per element and 500 ppm total for other elements).
  • Mechanical Properties: The wire must meet defined tensile strength and ductility requirements depending on size and finish.
  • Finishes: The wire is available in several finishes, including:
    • Finish 1: Black
    • Finish 2: Chemically cleaned
    • Finish 3: Chemically cleaned and stress relieved
    • Finish 4: Reducing atmosphere cleaned and annealed
    • Finish 5: Etched
  • Testing Methods:
    • Chemical analysis (gravimetric and spectrochemical)
    • Measurement of tensile strength
    • Ductility testing
    • Visual inspection at up to 30× magnification
    • Dimensional measurements to ensure uniformity and tolerances

Applications

This tungsten-rhenium wire is essential in various high-performance electron devices and lamp manufacturing due to its unique combination of strength, heat resistance, and electrical conductivity. Practical applications include:

  • Electron Devices: Used for filaments, supports, grids, and leads in vacuum tubes, x-ray devices, and specialized electronic components.
  • Lamps: Critical for incandescent lamp filaments and various specialty lighting products that demand high thermal stability and consistent performance.
  • Research and Development: Suitable for scientific apparatus and prototype development where precise and repeatable material properties are required.
  • Aerospace and Advanced Engineering: Often used where high-melting alloys with specific mechanical and electrical characteristics are needed in miniaturized or precision assemblies.

Related Standards

For consistency and interoperability, ASTM F73-96(2017) refers to and is complemented by several other ASTM standards, including:

  • ASTM F205: Test Method for Measuring Diameter of Fine Wire by Weighing
  • ASTM F219: Test Methods of Testing Fine Round and Flat Wire for Electron Devices and Lamps

These related standards help guide acceptable procedures for testing, measurement, and quality assurance of fine wire products used in electronics and lighting, ensuring compatibility and reliability across industries.

Practical Value

Following ASTM F73-96(2017) ensures manufacturers, purchasers, and end-users receive tungsten-rhenium alloy wire that meets strict requirements for performance and reproducibility. Adherence minimizes variability, enhances safety, supports compliance with international trade principles, and helps prevent costly failures in critical electronic devices and lighting products.

Keywords: ASTM F73-96, tungsten-rhenium alloy, UNS R07031, electron devices, lamp wire, tungsten wire specification, mechanical properties, wire standards

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Frequently Asked Questions

ASTM F73-96(2017) is a technical specification published by ASTM International. Its full title is "Standard Specification for Tungsten-Rhenium Alloy Wire for Electron Devices and Lamps". This standard covers: ABSTRACT This specification covers tungsten-rhenium alloy wire suitable for use in electron devices and lamps. The material is known as UNS R07031. This wire shall conform to the requirements as to chemical composition prescribed. The wire shall be furnished in the following finishes: Finish 1; Finish 2; Finish 3; Finish 4; and Finish 5. The following test methods shall be performed to conform with the specified requirements: chemical analysis; tensile strength; ductility; visual inspection; and dimensional measurements. SCOPE 1.1 This specification covers tungsten-rhenium alloy wire suitable for use in electron devices and lamps. The material is known as UNS R07031. 1.2 The term wire as used in this specification applies to all material 0.020 in. (0.51 mm) or less in diameter that is spooled or coiled. 1.3 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard. 1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use. 1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

ABSTRACT This specification covers tungsten-rhenium alloy wire suitable for use in electron devices and lamps. The material is known as UNS R07031. This wire shall conform to the requirements as to chemical composition prescribed. The wire shall be furnished in the following finishes: Finish 1; Finish 2; Finish 3; Finish 4; and Finish 5. The following test methods shall be performed to conform with the specified requirements: chemical analysis; tensile strength; ductility; visual inspection; and dimensional measurements. SCOPE 1.1 This specification covers tungsten-rhenium alloy wire suitable for use in electron devices and lamps. The material is known as UNS R07031. 1.2 The term wire as used in this specification applies to all material 0.020 in. (0.51 mm) or less in diameter that is spooled or coiled. 1.3 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard. 1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use. 1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

ASTM F73-96(2017) is classified under the following ICS (International Classification for Standards) categories: 29.060.10 - Wires. The ICS classification helps identify the subject area and facilitates finding related standards.

ASTM F73-96(2017) has the following relationships with other standards: It is inter standard links to ASTM F73-96(2013), ASTM F205-94(2020), ASTM F219-96(2018), ASTM F205-94(2015), ASTM F219-96(2013), ASTM F205-94(2010)e1, ASTM F219-96(2009), ASTM F205-94(2005), ASTM F205-94(1999), ASTM F219-96(2002). Understanding these relationships helps ensure you are using the most current and applicable version of the standard.

ASTM F73-96(2017) is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.

Standards Content (Sample)


This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
Designation:F73 −96 (Reapproved 2017)
Standard Specification for
Tungsten-Rhenium Alloy Wire for Electron Devices and
Lamps
ThisstandardisissuedunderthefixeddesignationF73;thenumberimmediatelyfollowingthedesignationindicatestheyearoforiginal
adoptionor,inthecaseofrevision,theyearoflastrevision.Anumberinparenthesesindicatestheyearoflastreapproval.Asuperscript
epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope 3.1.1 Length in metres,
3.1.2 Name of material,
1.1 This specification covers tungsten-rhenium alloy wire
3.1.3 Straightness (see 6.2),
suitable for use in electron devices and lamps. The material is
3.1.4 Finish (see 7.2),
known as UNS R07031.
3.1.5 Weight or size (see 6.1) and tolerance, and
1.2 The term wire as used in this specification applies to all
3.1.6 Specification number and UNS number.
material0.020in.(0.51mm)orlessindiameterthatisspooled
NOTE 1—Atypical ordering description for straight chemically cleaned
or coiled.
wireisasfollows:xxxxmetrestungsten-rheniumalloywire,straightened,
1.3 Thevaluesstatedininch-poundunitsaretoberegarded
Finish 2; 280.8 mg/200 mm (63%), per ASTM F73–XX (UNS
R07031).
as standard. The values given in parentheses are mathematical
conversions to SI units that are provided for information only
4. Chemical Composition
and are not considered standard.
4.1 This wire shall conform to the requirements as to
1.4 This standard does not purport to address all of the
chemical composition prescribed in Table 1.
safety concerns, if any, associated with its use. It is the
responsibility of the user of this standard to establish appro-
5. Physical Properties
priate safety and health practices and determine the applica-
5.1 Tensile Strength—The tensile strength of a 10-in. (250-
bility of regulatory limitations prior to use.
mm) gage length of wire in grams-force per milligram per 200
1.5 This international standard was developed in accor-
mm shall be within the limits prescribed in Table 2, when
dance with internationally recognized principles on standard-
tested in accordance with 8.2.
ization established in the Decision on Principles for the
5.2 General Ductility Requirements—The ductility of wire
Development of International Standards, Guides and Recom-
shall be sufficient to meet the following requirements:
mendations issued by the World Trade Organization Technical
5.2.1 WireSizesupto75mg/200mm,incl—Six1-mlengths
Barriers to Trade (TBT) Committee.
shall be tested in accordance with 8.3.1. The wire shall not
2. Referenced Documents
break more than two times in the six tests. Where required, a
2.1 ASTM Standards: lower limit may be negotiated between purchaser and seller.
F205Test Method for Measuring Diameter of Fine Wire by
5.2.2 Wire Sizes over 75 mg/200 mm—Thirty successive
Weighing
close-wound turns completely around mandrels shall be free
F219Test Methods ofTesting Fine Round and FlatWire for
fromsplittingorcrackingwhentestedinaccordancewith8.3.2
Electron Devices and Lamps
and examined at a magnification of 30×.
5.3 Special Ductility Requirements—Wire for certain appli-
3. Ordering Information
cations requires a special ductility as agreed upon between the
3.1 Orders for wire furnished to this specification shall
purchaser and the seller.
include the following information:
6. Size, Straightness, and Tolerances
This specification is under the jurisdiction of ASTM Committee F01 on
6.1 Dimensional tolerances for wire for use as incandescent
Electronics and is the direct responsibility of Subcommittee F01.03 on Metallic
Materials, Wire Bonding, and Flip Chip. filamentsshallconformtotherequirementsprescribedinTable
Current edition approved June 1, 2017. Published June 2017. Originally
3.
approvedin1966.Lastpreviouseditionapprovedin2013asF73–96(2013).DOI:
10.1520/F0073-96R17.
NOTE 2—Tolerances are industry standards; closer tolerances may be
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
obtained in certain instances, usually at a premium.
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
6.2 Straightness—Straightnessofwire3.00mg/200mmand
Standards volume information, refer to the standard’s Document Summary page on
the ASTM website. largershallbespecifiedastheradiusofcurvatureorcamberof
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
F73−96 (2017)
TABLE 1 Chemical Requirements
Element Composition
Tungsten remainder
Rhenium, % 2.5 to 3.5
Other elements (each), ppm, max 100
Total other elements, ppm, max 500
TABLE 2 Tensile Properties for UNS R07031
Tensile Strength, gf/(mg/200 mm)
Weight of Wire, mg/200 mm High-Tensile Wire (Finishes 1 and 2) Medium-Tensile Wire (Finish 3)
Min Max Min Max
0.70 to 2.00, incl 85 120 75 105
Over 2.00 to 3.00, incl 75 110 70 100
Over 3.00 to 5.80, incl 65 105 60 100
Over 5.80 to 10.50, incl 75 110 70 100
Over 10.50 to 15.50, incl 70 105 65 95
Over 15.50 65 100 60 90
TABLE 3 Permissible Variations in Weight and Size for All Types of Wire
Weight of Wire, mg/200 mm Dimensional Tolerances Size Uniformity End-to-End (Within a Spool)
Up to 0.36 ±0.02 mg/200 mm 0.02 mg/200 mm
Over 0.36 to 0.67, incl ±0.03 mg/200 mm 0.02 mg/200 mm
Over 0.67 to 2.0, incl ±3 % by weight 0.02 mg/200 mm
Over 2.0 to 760.0, incl ±3 % by weight 1 %
Over 760.0 ±1.5 % of diameter .
a given length of wire as agreed upon between the purchaser 8.2 Tensile Strength—Determine the tensile strength of the
and supplier. For wire under 3.00 mg/200 mm, alternative wire in accordance with Section 8 of Method F219. Use a flat
methods may be used as agreed upon between the purchaser black background when testing fine wire below 0.005 in. (0.13
and supplier. mm) in diameter.
8.3 Ductility—Determine the ductility of the wire as fol-
7. Workmanship, Finish, and Appearance
lows:
7.1 General Requirements: 8.3.1 Wire up to 75 mg/200 mm, incl—Drawthewireovera
7.1.1 The material shall be as smooth, as free of twists, 90° steel bar edge having a radius approximately equal to the
bends, curls, kinks, and as free, when examined at 30×, from diameter of the wire to be tested. Hold the wire against the
dents, swaging marks, scratches, swaging die marks,
...

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