ASTM D4985-10
(Specification)Standard Specification for Low Silicate Ethylene Glycol Base Engine Coolant for Heavy Duty Engines Requiring a Pre-Charge of Supplemental Coolant Additive (SCA)
Standard Specification for Low Silicate Ethylene Glycol Base Engine Coolant for Heavy Duty Engines Requiring a Pre-Charge of Supplemental Coolant Additive (SCA)
ABSTRACT
This specification covers the requirements for low silicate ethylene glycol base engine coolants for cooling systems of heavy-duty engines. Such engines are typically used in off-highway machinery for agriculture, mining, earth-moving, and construction; Class 5 to 8 over the road trucks and buses; high output stationary engine installations; and locomotive and marine installations. Prediluted coolants shall be prepared using deionized Ethylene glycol base engine coolant concentrates or prediluted ethylene glycol base engine coolants shall be formulated with ethylene glycol. The coolants shall conform to the prescribed physical, chemical, and performance requirements, which include relative density, freezing point, boiling point, ash content, pH, reserve alkalinity, water content, chloride ion content, silicon content, corrosion in glassware, simulated service test, foaming, and cavitation. The color and effect of nonmetals of the coolant shall be evaluated. Prediluted coolant shall also meet the required content of sulfate and iron. Its CaCO3 content shall be tested to determine its hardness.
SCOPE
1.1 This specification covers the requirements for low silicate ethylene glycol base engine coolants for cooling systems of heavy-duty engines. When concentrates are used at 40 to 60 % concentration by volume in water, or when prediluted glycol base engine coolants (50 volume % minimum) are used without further dilution, they will function effectively to provide protection against corrosion, freezing to at least −36.4°C (−33.5°F), and boiling to at least 108°C (226°F).
Note 1—This specification is based on the knowledge of the performance of engine coolants prepared from new or virgin ingredients. A separate specification exists (D6210) for heavy-duty engine coolants which may be prepared from recycled or reprocessed used coolant or reprocessed industrial-source ethylene glycol.
1.2 Coolants meeting this specification require an initial charge of a supplemental coolant additive (SCA) and require regular maintenance doses of an SCA to continue the protection in certain operating heavy-duty engine cooling systems, particularly those of the wet cylinder liner-in-block design. The SCA additions are defined by and are the primary responsibility of the engine manufacturer or vehicle manufacturer. If they provide no instructions, follow the SCA supplier's recommended instructions.
1.3 The values stated in SI units are to be regarded as the standard. The values given in parentheses are for information only.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
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Designation:D4985 −10
StandardSpecification for
Low Silicate Ethylene Glycol Base Engine Coolant for Heavy
Duty Engines Requiring a Pre-Charge of Supplemental
1
Coolant Additive (SCA)
This standard is issued under the fixed designation D4985; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision.Anumber in parentheses indicates the year of last reapproval.A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
This standard has been approved for use by agencies of the Department of Defense.
1. Scope* 2. Referenced Documents
2
1.1 This specification covers the requirements for low 2.1 ASTM Standards:
silicate ethylene glycol base engine coolants for cooling D512Test Methods for Chloride Ion In Water
systems of heavy-duty engines.When concentrates are used at D516Test Method for Sulfate Ion in Water
40 to 60% concentration by volume in water, or when D1119Test Method for Percent Ash Content of Engine
prediluted glycol base engine coolants (50 volume % mini- Coolants
mum) are used without further dilution, they will function
D1120Test Method for Boiling Point of Engine Coolants
effectively to provide protection against corrosion, freezing to D1121Test Method for ReserveAlkalinity of Engine Cool-
at least −36.4°C (−33.5°F), and boiling to at least 108°C
ants and Antirusts
(226°F). D1122Test Method for Density or Relative Density of
EngineCoolantConcentratesandEngineCoolantsByThe
NOTE 1—This specification is based on the knowledge of the perfor-
Hydrometer
mance of engine coolants prepared from new or virgin ingredients. A
D1123Test Methods for Water in Engine Coolant Concen-
separate specification exists (D6210) for heavy-duty engine coolants
which may be prepared from recycled or reprocessed used coolant or trate by the Karl Fischer Reagent Method
reprocessed industrial-source ethylene glycol.
D1126Test Method for Hardness in Water
D1177Test Method for Freezing Point of Aqueous Engine
1.2 Coolants meeting this specification require an initial
Coolants
charge of a supplemental coolant additive (SCA) and require
D1287TestMethodforpHofEngineCoolantsandAntirusts
regular maintenance doses of an SCA to continue the protec-
D1293Test Methods for pH of Water
tion in certain operating heavy-duty engine cooling systems,
D1384Test Method for Corrosion Test for Engine Coolants
particularlythoseofthewetcylinderliner-in-blockdesign.The
in Glassware
SCAadditionsaredefinedbyandaretheprimaryresponsibility
D1881Test Method for Foaming Tendencies of Engine
of the engine manufacturer or vehicle manufacturer. If they
Coolants in Glassware
provide no instructions, follow the SCA supplier’s recom-
D1882Test Method for Effect of Cooling System Chemical
mended instructions.
Solutions on Organic Finishes for Automotive Vehicles
1.3 The values stated in SI units are to be regarded as the
D2570TestMethodforSimulatedServiceCorrosionTesting
standard. The values given in parentheses are for information
of Engine Coolants
only.
D2809Test Method for Cavitation Corrosion and Erosion-
Corrosion Characteristics of Aluminum Pumps With En-
1.4 This standard does not purport to address all of the
gine Coolants
safety concerns, if any, associated with its use. It is the
D3306Specification for Glycol Base Engine Coolant for
responsibility of the user of this standard to establish appro-
Automobile and Light-Duty Service
priate safety and health practices and determine the applica-
D3634Test Method for Trace Chloride Ion in Engine Cool-
bility of regulatory limitations prior to use.
ants
1
ThisspecificationisunderthejurisdictionofASTMCommitteeD15onEngine
2
CoolantsandisthedirectresponsibilityofSubcommitteeD15.07onSpecifications. For referenced ASTM standards, visit the ASTM website, www.astm.org, or
Current edition approved April 1, 2010. Published May 2010. Originally contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
approved in 1989. Last previous edition approved in 2009 as D4985–09. DOI: Standards volume information, refer to the standard’s Document Summary page on
10.1520/D4985-10. the ASTM website.
*A Summary of Changes section appears at the end of this standard
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
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D4985−10
D4327Test Method forAnions in Water by Suppressed Ion water, and shall contain suitable corrosion inhibitors, dye, and
Chromatography a foam suppressor. Other glycols, such as propylene and
D4725Terminology for Engine Coolants diethylene, may be included in concentrates up to a maximum
D5827Test Method for Analysis of Engine Coolant for of 15% (7.5% for prediluted coolants) if the physical and
Chloride a
...
This document is not anASTM standard and is intended only to provide the user of anASTM standard an indication of what changes have been made to the previous version. Because
it may not be technically possible to adequately depict all changes accurately,ASTM recommends that users consult prior editions as appropriate. In all cases only the current version
of the standard as published by ASTM is to be considered the official document.
Designation:D4985–09 Designation: D4985 – 10
Standard Specification for
Low Silicate Ethylene Glycol Base Engine Coolant for Heavy
Duty Engines Requiring a Pre-Charge of Supplemental
1
Coolant Additive (SCA)
This standard is issued under the fixed designation D4985; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision.Anumber in parentheses indicates the year of last reapproval.A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
This standard has been approved for use by agencies of the Department of Defense.
1. Scope*
1.1 This specification covers the requirements for low silicate ethylene glycol base engine coolants for cooling systems of
heavy-duty engines. When concentrates are used at 40 to 60% concentration by volume in water, or when prediluted glycol base
engine coolants (50 volume % minimum) are used without further dilution, they will function effectively to provide protection
against corrosion, freezing to at least −36.4°C (−33.5°F), and boiling to at least 108°C (226°F).
NOTE 1—This specification is based on the knowledge of the performance of engine coolants prepared from new or virgin ingredients. A separate
specification exists (D6210) for heavy-duty engine coolants which may be prepared from recycled or reprocessed used coolant or reprocessed
industrial-source ethylene glycol.
1.2 Coolants meeting this specification require an initial charge of a supplemental coolant additive (SCA) and require regular
maintenancedosesofanSCAtocontinuetheprotectionincertainoperatingheavy-dutyenginecoolingsystems,particularlythose
of the wet cylinder liner-in-block design. The SCA additions are defined by and are the primary responsibility of the engine
manufacturer or vehicle manufacturer. If they provide no instructions, follow the SCA supplier’s recommended instructions.
1.3 The values stated in SI units are to be regarded as the standard. The values given in parentheses are for information only.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility
of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory
limitations prior to use.
2. Referenced Documents
2
2.1 ASTM Standards:
D512 Test Methods for Chloride Ion In Water
D516 Test Method for Sulfate Ion in Water
D1119 Test Method for Percent Ash Content of Engine Coolants
D1120 Test Method for Boiling Point of Engine Coolants
D1121 Test Method for Reserve Alkalinity of Engine Coolants and Antirusts
D1122 Test Method for Density or Relative Density of Engine Coolant Concentrates and Engine Coolants ByThe Hydrometer
D1123 Test Methods for Water in Engine Coolant Concentrate by the Karl Fischer Reagent Method
D1126 Test Method for Hardness in Water
D1177 Test Method for Freezing Point of Aqueous Engine Coolants
D1287 Test Method for pH of Engine Coolants and Antirusts
D1293 Test Methods for pH of Water
D1384 Test Method for Corrosion Test for Engine Coolants in Glassware
D1881 Test Method for Foaming Tendencies of Engine Coolants in Glassware
D1882 Test Method for Effect of Cooling System Chemical Solutions on Organic Finishes for Automotive Vehicles
D1888Method of Test for Particulate and Dissolved Matter in Water
D2570 Test Method for Simulated Service Corrosion Testing of Engine Coolants
D2809 TestMethodforCavitationCorrosionandErosion-CorrosionCharacteristicsofAluminumPumpsWithEngineCoolants
1
This specification is under the jurisdiction of ASTM Committee D15 on Engine Coolants and is the direct responsibility of Subcommittee D15.07 on Specifications.
CurrenteditionapprovedMarchApril1,2009.2010.PublishedMay2009.2010.Originallyapprovedin1989.Lastpreviouseditionapprovedin20052009asD4985–059.
DOI: 10.1520/D4985-109.
2
ForreferencedASTMstandards,visittheASTMwebsite,www.astm.org,orcontactASTMCustomerServiceatservice@astm.org.For Annual Book of ASTM Standards
volume information, refer to the standard’s Document Summary page on the ASTM website.
*ASummary of Changes section appears at the end of this standard.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.
1
---------------------- Page: 1 ----------------------
D4985 – 10
D3306 Specification for Glycol Base Engine Coolant for Automobile and Light-Duty Service
D3634 Test Method for Trace Chloride Ion in Engine Coolants
D4327 Test Method for Anio
...
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