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ASTM E1800-03

(Specification)

Standard Specification for Adhesive for Bonding Foam Cored Sandwich Panels (160°F Elevated Humidity Service), Type I Panels

Standard Specification for Adhesive for Bonding Foam Cored Sandwich Panels (160°F Elevated Humidity Service), Type I Panels

ABSTRACT
This specification covers two-part paste adhesives for bonding foam core sandwich panels. The adhesive may be used for new production or depot maintenance. The adhesive should be suitable for forming bonds that can withstand long-term exposure to temperatures, and also withstand combinations of stress, temperature, and humidity. The adhesives shall be used for bonding aluminum alloy facing to foam core, inserts, edge attachments, and other components of a foam cored sandwich panel. Materials shall be tested and shall conform to the material requirements, working characteristics; and to the specified values of curing time, temperature, and pressure; mix ratio, storage life, adhesive life, humidity exposure, and salt spray exposure.
SCOPE
1.1 This specification covers two-part paste adhesives for bonding foam core sandwich panels. The adhesive may be used for new production or depot maintenance. The adhesive should be suitable for forming bonds that can withstand long term exposure to temperatures from -55 to 71°C (-67 to 160°F) and also withstand combinations of stress, temperature, and humidity expected to be encountered in service. The adhesives shall be used for bonding aluminum alloy facing to foam core, inserts, edge attachments, and other components of a foam cored sandwich panel.
1.2 The values stated in SI units are to be regarded as the standard where only SI units are given or where SI units are given first followed by English units; where English units are given first followed by SI units, the English units are to be regarded as the standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

General Information

Status
Historical
Publication Date
09-Apr-2003
ICS
83.180 - Adhesives
Technical Committee
E06 - Performance of Buildings
Drafting Committee
E06.53 - Materials and Processes for Durable Rigidwall Relocatable Structures
Current Stage
Ref Project

Relations

Replaces
ASTM E1800-00 - Standard Specification for Adhesive for Bonding Foam Cored Sandwich Panels (160&#176F Elevated Humidity Service), Type I Panels
Effective Date
10-Apr-2003
Replaced By
ASTM E1800-08 - Standard Specification for Adhesive for Bonding Foam Cored Sandwich Panels (160°F Elevated Humidity Service), Type I Panels
Effective Date
01-Nov-2008
Referred By
ASTM E1801-21 - Standard Practice for Adhesive Bonding of Aluminum Facings in Foam and Beam Type Shelters
Effective Date
10-Apr-2003
Referred By
ASTM E1974-19 - Standard Specification for Shelter, Electrical Equipment S-250/G
Effective Date
10-Apr-2003
Referred By
ASTM E1793-19 - Standard Practice for Preparation of Aluminum Alloy for Bonding in Foam and Beam Type Transportable Shelters
Effective Date
10-Apr-2003

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ASTM E1800-03 - Standard Specification for Adhesive for Bonding Foam Cored Sandwich Panels (160°F Elevated Humidity Service), Type I PanelsASTM E1800-03 - Standard Specification for Adhesive for Bonding Foam Cored Sandwich Panels (160°F Elevated Humidity Service), Type I Panels
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ASTM E1800-03 - Standard Specification for Adhesive for Bonding Foam Cored Sandwich Panels (160°F Elevated Humidity Service), Type I Panels
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Standards Content (Sample)

NOTICE: This standard has either been superseded and replaced by a new version or withdrawn.
Contact ASTM International (www.astm.org) for the latest information
Designation: E 1800 – 03
Standard Specification for
Adhesive for Bonding Foam Cored Sandwich Panels (160°F
1
Elevated Humidity Service), Type I Panels
This standard is issued under the fixed designation E1800; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision.Anumber in parentheses indicates the year of last reapproval.A
superscript epsilon (e) indicates an editorial change since the last revision or reapproval.
This standard has been approved for use by agencies of the Department of Defense.
1. Scope 2.2 Military Standard:
MIL-STD-202F Test Methods for Electronic and Electrical
1.1 This specification covers two-part paste adhesives for
5
Component Parts
bondingfoamcoresandwichpanels.Theadhesivemaybeused
2.3 Federal Specification:
fornewproductionordepotmaintenance.Theadhesiveshould
5
QQ-A-250/11d Aluminum Alloy 6061T6, Plate and Sheet
be suitable for forming bonds that can withstand long term
exposure to temperatures from−55 to 71°C (−67 to 160°F)
3. Terminology
and also withstand combinations of stress, temperature, and
3.1 Definitions—See Terminology E1749 for definitions of
humidity expected to be encountered in service.The adhesives
terms used in this specification.
shall be used for bonding aluminum alloy facing to foam core,
3.2 Definitions of Terms Specific to This Standard:
inserts, edge attachments, and other components of a foam
3.2.1 adhesive life—the maximum time that an adhesive,
cored sandwich panel.
when mixed in a prescribed quantity, can set at a designated
1.2 The values stated in SI units are to be regarded as the
temperature, after which the adhesive, when used to prepare
standard where only SI units are given or where SI units are
specimens, will deliver the required properties.
given first followed by English units; where English units are
given first followed by SI units, the English units are to be
4. Requirements
regarded as the standard.
4.1 Material—The adhesive shall be a two-part thermoset-
1.3 This standard does not purport to address all of the
tingepoxypastecontainingnoasbestos,andwhentestedusing
safety concerns, if any, associated with its use. It is the
the test methods described in Section 6, shall meet the
responsibility of the user of this standard to establish appro-
requirements of Section 4. The adhesive shall not have a
priate safety and health practices and determine the applica-
detrimental effect on the components being bonded over the
bility of regulatory limitations prior to use.
range of temperatures at which the adhesive will be used.
2. Referenced Documents 4.2 Working Characteristics:
4.2.1 Application—The adhesive shall be suitable for appli-
2.1 ASTM Standards:
cation to facings and foam core materials. The adhesive shall
B209 Specification for Aluminum and Aluminum-Alloy
2 be suitable for spray application to faying surfaces.
Sheet and Plate
4.2.2 Curing—The time, temperature, and pressure used to
D1002 TestMethodforApparentShearStrengthofSingle-
cure the adhesive shall be within the range specified herein.
Lap-Joint Adhesively Bonded Metal Specimens by Ten-
3 4.2.2.1 Curing Time and Temperature—Theadhesive,when
sion Loading (Metal to Metal)
mixed in accordance with the manufacturer’s instruction, shall
E864 Practice for Surface Preparation ofAluminumAlloys
4 meet the requirements of this specification when cured at a
to Be Adhesively Bonded in Honeycomb Shelter Panels
4 temperature of not less than 52°C (125°F) for 4 h, or 63°C
E1749 Terminology of Rigid Wall Relocatable Shelters
(145°F) for 60 min.The timing of the cure shall start when the
E1793 Practice for Preparation of Aluminum Alloy for
4 panel skins have reached the specified temperature. The
Bonding in Foam and Beam Type Transportable Shelters
temperature for the cure shall be fully attained within 2 h after
the first application of the adhesive to the faying surface.
1
This specification is under the jurisdiction of ASTM Committee E06 on
4.2.2.2 Curing Pressure—Specimens for testing under this
Performance of Buildings and is the direct responsibility of Subcommittee E06.53
specification shall be cured under a normal load of 0.05 6
on Materials and Processes for Durable Rigidwall Relocatable Structures.
Current edition approved April 10, 2003. Published May 2003. Originally
approved in 1996. Last previous edition approved in 2000 as E 1800–00.
2
Annual Book of ASTM Standards, Vol 02.02.
3 5
Annual Book of ASTM Standards, Vol 15.06. AvailablefromStandardizationDocumentsOrderDesk,Bldg.4SectionD,700
4
Annual Book of ASTM Standards, Vol 04.07. Robbins Ave., Philadelphia, PA 19111-5094, Attn: NPODS.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.
1

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This specification covers two-part adhesives for bonding aluminum alloy facing to foam core, inserts, edge attachments, and other components of a Type II foam cored sandwich panels. The adhesive should be suitable for forming bonds that can withstand long-term exposure at specified temperatures, and different combinations of stress, temperature, and humidity expected to be encountered in service. The adhesive may be used for new production or depot maintenance. The adhesive shall be a two-part thermosetting epoxy paste containing no asbestos and, when tested, shall meet the following physical and mechanical property requirements: curing time, temperature, and pressure; mix ratio; storage life; adhesive life; room-, low-, and high-temperature shear; hot humidity exposure shear; and room-temperature salt spray exposure shear.
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1.1 This specification covers two-part adhesives for bonding foam core sandwich panels. The adhesive may be used for new production or depot maintenance. The adhesive should be suitable for forming bonds that can withstand long-term exposure to temperatures from −55 °C to 93 °C (−67 °F to 200 °F) and also withstand combinations of stress, temperature, and humidity expected to be encountered in service. The adhesives shall be used for bonding aluminum alloy facing to foam core, inserts, internal aluminum framing members, and other components of a foam cored sandwich panel.  
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This specification covers two-part paste adhesives for bonding foam core sandwich panels. The adhesive may be used for new production or depot maintenance. The adhesive should be suitable for forming bonds that can withstand long-term exposure to temperatures, and also withstand combinations of stress, temperature, and humidity. The adhesives shall be used for bonding aluminum alloy facing to foam core, inserts, edge attachments, and other components of a foam cored sandwich panel. Materials shall be tested and shall conform to the material requirements, working characteristics; and to the specified values of curing time, temperature, and pressure; mix ratio, storage life, adhesive life, humidity exposure, and salt spray exposure.
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