SIST EN ISO 5828:2001
(Main)Resistance welding equipment - Secondary connecting cables with terminals connected to water-cooled lugs - Dimensions and characteristics (ISO 5828:2001)
Resistance welding equipment - Secondary connecting cables with terminals connected to water-cooled lugs - Dimensions and characteristics (ISO 5828:2001)
This standard specifies dimensions and characteristics of secondary connecting cables which are air-cooled over their length and with terminals connected to water-colled lugs.
Widerstandsschweißeinrichtungen - Sekundär-Anschlussleitungen mit wassergekühlten Kabelschuhen - Maße und Kennwerte (ISO 5828:2001)
Diese Internationale Norm legt Maße und Kennwerte von Sekundär-Anschlußleitungen fest, die über ihre Länge luftgekühlt und mit wassergekühlten Kabelschuhen versehen sind. Die Sekundär-Anschlußleitungen werden für die Verbindung zwischen den Sekundärklemmen eines Schweißtransformators und den Elektrodenhaltern genutzt.
Equipements de soudage par résistance - Câbles de raccordement secondaires avec extrémités raccordées a des plages refroidies par eau - Dimensions et caractéristiques (ISO 5828:2001)
La présente Norme internationale spécifie les dimensions et les caractéristiques des câbles de raccordement secondaires qui sont refroidis par air sur toute leur longueur et dont les extrémités sont connectées à des plages refroidies par eau. Les câbles de raccordement secondaires sont utilisés pour relier les bornes secondaires du transformateur de soudage au porte-électrode.
Oprema za elektrouporovno varjenje - Sekundarni priključni kabli z vodno hlajenimi kabelskimi priključki - Mere in oznake (ISO 5828:2001)
General Information
- Status
- Published
- Publication Date
- 30-Nov-2001
- Technical Committee
- VAR - Welding
- Current Stage
- 6060 - National Implementation/Publication (Adopted Project)
- Start Date
- 01-Dec-2001
- Due Date
- 01-Dec-2001
- Completion Date
- 01-Dec-2001
Relations
- Effective Date
- 01-Dec-2001
Overview
SIST EN ISO 5828:2001 is a European and international standard that specifies the dimensions and characteristics of secondary connecting cables used in resistance welding equipment. These cables are designed to connect the secondary terminals of welding transformers to electrode holders. The standard specifically covers secondary cables that are air-cooled along their length, with terminals connected to water-cooled lugs, ensuring efficient heat management during high-current welding operations.
This standard was prepared by ISO Technical Committee ISO/TC 44 and CEN Technical Committee CEN/TC 121, emphasizing consistent quality and performance in welding cable assemblies across various industries.
Key Topics
Cable Classification
The standard classifies secondary connecting cables based on flexibility and wire diameter into three types:- Low Flexibility (LF): Wire diameter > 0.16 mm to 0.25 mm
- Flexible (F): Wire diameter > 0.08 mm to 0.16 mm
- Highly Flexible (HF): Wire diameter ≤ 0.08 mm
Dimensions and Marking
Detailed dimensions are provided for cross-sectional areas ranging from 200 mm² to 800 mm², including specific measurements for terminals, cable, and insulation. All cables must be clearly marked with their cross-section, length, and flexibility type for easy identification.Materials and Electrical Properties
Conductors must be composed of copper with a minimum purity of 99.9% to ensure excellent electrical conductivity. The insulation cover must resist common industrial chemicals, welding spatter, and temperatures up to 100°C without degradation. Silicone is expressly prohibited for insulation. Electrical properties include:- Maximum mass resistivity: 0.15328 µΩ·m (at 20 °C)
- Minimum conductivity: 100% IACS (International Annealed Copper Standard)
Construction Requirements
The cables have a specified twist of at least half a revolution over their length for mechanical durability and electrical performance. The terminals are connected to water-cooled lugs to manage heat dissipation efficiently.Endurance Testing
The standard mandates endurance testing simulating welding conditions-20 strokes per minute at a 4% duty cycle for at least 8 hours. Cables must withstand 300,000 mechanical and electrical operations without exceeding a 15% increase in resistance at 20 °C.
Applications
SIST EN ISO 5828:2001 cables are critical components in resistance welding systems widely used across manufacturing sectors including automotive, aerospace, electronics, and heavy engineering. Their design ensures:
- Reliable electrical connectivity during high-current welding processes
- Effective heat dissipation to prevent equipment damage and ensure operator safety
- Extended service life of welding equipment by maintaining stable electrical resistance
- Standardized implementation facilitating compatibility and interchangeability of components across different manufacturers and regions
Manufacturers and maintenance teams use this standard as a reference to select and verify the appropriate secondary connecting cables for their welding setups.
Related Standards
- ISO 1337 - Specification for copper electrical conductors, providing chemical composition and electrical property guidance referenced in SIST EN ISO 5828:2001.
- EN ISO 4063 - Classification of welding and allied processes, giving context to resistance welding equipment applications.
- IEC 60502 - Power cables with extruded insulation, relevant for understanding insulation standards though not specific to welding cables.
- ISO 5827 - Dimensions and characteristics of electrode holders, complementary to the cable standards for overall welding equipment compatibility.
Keywords: resistance welding equipment, secondary connecting cables, water-cooled lugs, welding cable dimensions, welding cable characteristics, cable flexibility, copper conductors, welding transformer, electrode holders, ISO 5828, EN ISO 5828, welding cable standard, welding cable endurance test.
Frequently Asked Questions
SIST EN ISO 5828:2001 is a standard published by the Slovenian Institute for Standardization (SIST). Its full title is "Resistance welding equipment - Secondary connecting cables with terminals connected to water-cooled lugs - Dimensions and characteristics (ISO 5828:2001)". This standard covers: This standard specifies dimensions and characteristics of secondary connecting cables which are air-cooled over their length and with terminals connected to water-colled lugs.
This standard specifies dimensions and characteristics of secondary connecting cables which are air-cooled over their length and with terminals connected to water-colled lugs.
SIST EN ISO 5828:2001 is classified under the following ICS (International Classification for Standards) categories: 25.160.30 - Welding equipment. The ICS classification helps identify the subject area and facilitates finding related standards.
SIST EN ISO 5828:2001 has the following relationships with other standards: It is inter standard links to SIST EN ISO 5828:1999. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.
SIST EN ISO 5828:2001 is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.
Standards Content (Sample)
SLOVENSKI STANDARD
01-december-2001
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SIST EN ISO 5828:1999
2SUHPD]DHOHNWURXSRURYQRYDUMHQMH6HNXQGDUQLSULNOMXþQLNDEOL]YRGQR
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Resistance welding equipment - Secondary connecting cables with terminals connected
to water-cooled lugs - Dimensions and characteristics (ISO 5828:2001)
Widerstandsschweißeinrichtungen - Sekundär-Anschlussleitungen mit wassergekühlten
Kabelschuhen - Maße und Kennwerte (ISO 5828:2001)
Equipements de soudage par résistance - Câbles de raccordement secondaires avec
extrémités raccordées a des plages refroidies par eau - Dimensions et caractéristiques
(ISO 5828:2001)
Ta slovenski standard je istoveten z: EN ISO 5828:2001
ICS:
25.160.30 Varilna oprema Welding equipment
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.
EUROPEAN STANDARD
EN ISO 5828
NORME EUROPÉENNE
EUROPÄISCHE NORM
March 2001
ICS 25.160.30 Supersedes EN ISO 5828:1996
English version
Resistance welding equipment - Secondary connecting cables
with terminals connected to water-cooled lugs - Dimensions and
characteristics (ISO 5828:2001)
Equipements de soudage par résistance - Câbles de Widerstandsschweißeinrichtungen - Sekundär-
raccordement secondaires avec extrémités raccordées à Anschlussleitungen mit wassergekühlten Kabelschuhen -
des plages refroidies par eau - Dimensions et Maße und Kennwerte (ISO 5828:2001)
caractéristiques (ISO 5828:2001)
This European Standard was approved by CEN on 1 March 2001.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European
Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national
standards may be obtained on application to the Management Centre or to any CEN member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation
under the responsibility of a CEN member into its own language and notified to the Management Centre has the same status as the official
versions.
CEN members are the national standards bodies of Austria, Belgium, Czech Republic, Denmark, Finland, France, Germany, Greece,
Iceland, Ireland, Italy, Luxembourg, Netherlands, Norway, Portugal, Spain, Sweden, Switzerland and United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre: rue de Stassart, 36 B-1050 Brussels
© 2001 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN ISO 5828:2001 E
worldwide for CEN national Members.
Page 2
Foreword
The text of the International Standard ISO 5828:2001 has been prepared by Technical
Committee ISO/TC 44 "Welding and allied processes" in collaboration with Technical
Committee CEN/TC 121 "Welding", the secretariat of which is held by DS.
This European Standard supersedes EN ISO 5828:1996.
This European Standard shall be given the status of a national standard, either by publication
of an identical text or by endorsement, at the latest by September 2001, and conflicting
national standards shall be withdrawn at the latest by September 2001.
According to the CEN/CENELEC Internal Regulations, the national standards organizations of
the following countries are bound to implement this European Standard: Austria, Belgium,
Czech Republic, Denmark, Finland, France, Germany, Greece, Iceland, Ireland, Italy,
Luxembourg, Netherlands, Norway, Portugal, Spain, Sweden, Switzerland and the United
Kingdom.
NOTE FROM CMC: The foreword is susceptible to be amended on reception of the German
language version. The confirmed or amended foreword, and when appropriate, the normative
annex ZA for the references to international publications with their relevant European
publications will be circulated with the German version.
Endorsement notice
The text of the International Standard ISO 5828:2001 was approved by CEN as a European
Standard without any modification.
INTERNATIONAL ISO
STANDARD 5828
Second edition
2001-03-01
Resistance welding equipment —
Secondary connecting cables with
terminals connected to water-cooled
lugs — Dimensions and characteristics
Équipements de soudage par résistance — Câbles de raccordement
secondaires avec extrémités raccordées à des plages refroidies par eau —
Dimensions et caractéristiques
Reference number
ISO 5828:2001(E)
©
ISO 2001
ISO 5828:2001(E)
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ii © ISO 2001 – All rights reserved
ISO 5828:2001(E)
Foreword
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member bodies). The work of preparing International Standards is normally carried
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