Acceptance tests for CO2-laser beam machines for high quality welding and cutting - Part 4: Machines with 2-D moving optics (ISO 15616-4:2008)

This part of ISO 15616 provides minimum requirements for acceptance testing, using practical test methods, for CO2-laser beam machines for high quality welding and cutting in two dimensions (2-D), having a fixed workpiece on the platen and moving optics.
This part of ISO 15616 is not applicable to CO2-laser beam machines which use an articulated robot, nor does it apply to work stations, such as a welding positioner, fixed board cutter, etc.
This part of ISO 15616 does not cover hazard protection devices, such as those for discharging chips and particles generated during welding and cutting.

Abnahmeprüfungen für CO2-Laserstrahlanlagen zum Qualitätsschweißen und -schneiden - Teil 4: 2D-Strahlführungssystem (ISO 15616-4:2008)

Dieser Teil von ISO 15616 enthält Mindestanforderungen für Abnahmeprüfungen unter Anwendung praktischer Prüfverfahren für CO2-Laserstrahlanlagen zum Qualitätsschweißen und -schneiden in zwei Dimensionen (2D), bei denen das Werkstück auf der Platte befestigt ist und sich die Optik bewegt.
Dieser Teil von ISO 15616 gilt weder für CO2-Laserstrahlanlagen, die einen Gelenk(arm)roboter nutzen, noch für Arbeitsplätze wie Schweißpositioniervorrichtungen, feststehende Plattenschneider usw.
Dieser Teil von ISO 15616 behandelt keine Schutzvorrichtungen, wie z. B. jene für das Auswerfen von Spänen und Partikeln, die beim Schweißen und Schneiden erzeugt werden.

Essais de réception des machines de soudage et de coupage de qualité par faisceau laser CO2 - Partie 4: Utilisation d'optiques mobiles 2D (ISO 15616-4:2008)

L'ISO 15616-4:2008 fournit des exigences minimales relatives aux essais de réception, par l'utilisation de méthodes d'essai pratiques, des machines de soudage et de coupage de qualité par faisceau laser CO2 à l'aide d'optiques mobiles 2D, la pièce étant fixée sur la table.
L'ISO 15616-4:2008 n'est pas applicable aux machines à faisceau laser CO2 utilisant un robot articulé; elle ne s'applique pas non plus aux postes de travail comme le positionneur de soudage, la table fixe de coupage, etc.
L'ISO 15616-4:2008 ne concerne pas les équipements de protection, tels que ceux relatifs à l'évacuation des copeaux et des particules créés au cours du soudage et du coupage.

Prevzemni preskusi strojev za visokokakovostno varjenje in rezanje z laserji CO2 - 4. del: Uporaba 2D-sistema vodenja optike (ISO 15616-4:2008)

General Information

Status
Published
Public Enquiry End Date
02-Nov-2020
Publication Date
04-Feb-2021
Technical Committee
Current Stage
6060 - National Implementation/Publication (Adopted Project)
Start Date
21-Jan-2021
Due Date
28-Mar-2021
Completion Date
05-Feb-2021

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SLOVENSKI STANDARD
SIST EN ISO 15616-4:2021
01-marec-2021
Prevzemni preskusi strojev za visokokakovostno varjenje in rezanje z laserji CO2 -
4. del: Uporaba 2D-sistema vodenja optike (ISO 15616-4:2008)
Acceptance tests for CO2-laser beam machines for high quality welding and cutting -
Part 4: Machines with 2-D moving optics (ISO 15616-4:2008)
Abnahmeprüfungen für CO2-Laserstrahlanlagen zum Qualitätsschweißen und -
schneiden - Teil 4: 2D-Strahlführungssystem (ISO 15616-4:2008)
Essais de réception des machines de soudage et de coupage de qualité par faisceau
laser CO2 - Partie 4: Utilisation d'optiques mobiles 2D (ISO 15616-4:2008)
Ta slovenski standard je istoveten z: EN ISO 15616-4:2021
ICS:
25.160.30 Varilna oprema Welding equipment
SIST EN ISO 15616-4:2021 en,fr,de
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

---------------------- Page: 1 ----------------------
SIST EN ISO 15616-4:2021

---------------------- Page: 2 ----------------------
SIST EN ISO 15616-4:2021


EN ISO 15616-4
EUROPEAN STANDARD

NORME EUROPÉENNE

January 2021
EUROPÄISCHE NORM
ICS 25.160.30
English Version

Acceptance tests for CO2-laser beam machines for high
quality welding and cutting - Part 4: Machines with 2-D
moving optics (ISO 15616-4:2008)
Essais de réception des machines de soudage et de Abnahmeprüfungen für CO2-Laserstrahlanlagen zum
coupage de qualité par faisceau laser CO2 - Partie 4: Qualitätsschweißen und -schneiden - Teil 4: 2D-
Utilisation d'optiques mobiles 2D (ISO 15616-4:2008) Strahlführungssystem (ISO 15616-4:2008)
This European Standard was approved by CEN on 6 December 2020.

CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this
European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references
concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN
member.

This European Standard exists in three official versions (English, French, German). A version in any other language made by
translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management
Centre has the same status as the official versions.

CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway,
Poland, Portugal, Republic of North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and
United Kingdom.





EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION

EUROPÄISCHES KOMITEE FÜR NORMUNG

CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels
© 2021 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN ISO 15616-4:2021 E
worldwide for CEN national Members.

---------------------- Page: 3 ----------------------
SIST EN ISO 15616-4:2021
EN ISO 15616-4:2021 (E)
Contents Page
European foreword . 3

2

---------------------- Page: 4 ----------------------
SIST EN ISO 15616-4:2021
EN ISO 15616-4:2021 (E)
European foreword
The text of ISO 15616-4:2008 has been prepared by Technical Committee ISO/TC 44 "Welding and
allied processes" of the International Organization for Standardization (ISO) and has been taken over as
EN ISO 15616-4:2021 by Technical Committee CEN/TC 121 “Welding and allied processes” the
secretariat of which is held by DIN.
This European Standard shall be given the status of a national standard, either by publication of an
identical text or by endorsement, at the latest by July 2021, and conflicting national standards shall be
withdrawn at the latest by July 2021.
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. CEN shall not be held responsible for identifying any or all such patent rights.
According to the CEN-CENELEC Internal Regulations, the national standards organizations of the
following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria,
Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland,
Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Republic of
North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the
United Kingdom.
Endorsement notice
The text of ISO 15616-4:2008 has been approved by CEN as EN ISO 15616-4:2021 without any
modification.


3

---------------------- Page: 5 ----------------------
SIST EN ISO 15616-4:2021

---------------------- Page: 6 ----------------------
SIST EN ISO 15616-4:2021

INTERNATIONAL ISO
STANDARD 15616-4
First edition
2008-12-15

Acceptance tests for CO -laser beam
2
machines for high quality welding and
cutting —
Part 4:
Machines with 2-D moving optics
Essais de réception des machines de soudage et de coupage de qualité
par faisceau laser CO —
2
Partie 4: Utilisation d'optiques mobiles 2D




Reference number
ISO 15616-4:2008(E)
©
ISO 2008

---------------------- Page: 7 ----------------------
SIST EN ISO 15616-4:2021
ISO 15616-4:2008(E)
PDF disclaimer
This PDF file may contain embedded typefaces. In accordance with Adobe's licensing policy, this file may be printed or viewed but
shall not be edited unless the typefaces which are embedded are licensed to and installed on the computer performing the editing. In
downloading this file, parties accept therein the responsibility of not infringing Adobe's licensing policy. The ISO Central Secretariat
accepts no liability in this area.
Adobe is a trademark of Adobe Systems Incorporated.
Details of the software products used to create this PDF file can be found in the General Info relative to the file; the PDF-creation
parameters were optimized for printing. Every care has been taken to ensure that the file is suitable for use by ISO member bodies. In
the unlikely event that a problem relating to it is found, please inform the Central Secretariat at the address given below.


COPYRIGHT PROTECTED DOCUMENT


©  ISO 2008
All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any form or by any means,
electronic or mechanical, including photocopying and microfilm, without permission in writing from either ISO at the address below or
ISO's member body in the country of the requester.
ISO copyright office
Case postale 56 • CH-1211 Geneva 20
Tel. + 41 22 749 01 11
Fax + 41 22 749 09 47
E-mail copyright@iso.org
Web www.iso.org
Published in Switzerland

ii © ISO 2008 – All rights reserved

---------------------- Page: 8 ----------------------
SIST EN ISO 15616-4:2021
ISO 15616-4:2008(E)
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies
(ISO member bodies). The work of preparing International Standards is normally carried out through ISO
technical committees. Each member body interested in a subject for which a technical committee has been
established has the right to be represented on that committee. International organizations, governmental and
non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the
International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.
International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2.
The main task of technical committees is to prepare International Standards. Draft International Standards
adopted by the technical committees are circulated to the member bodies for voting. Publication as an
International Standard requires approval by at least 75 % of the member bodies casting a vote.
Attention is drawn to the possibility that some of the elements of this document may be the subject of patent
rights. ISO shall not be held responsible for identifying any or all such patent rights.
ISO 15616-4 was prepared by Technical Committee ISO/TC 44, Welding and allied processes, Subcommittee
SC 10, Unification of requirements in the field of metal welding.
This first edition of ISO 15616-4 cancels and replaces ISO/TS 17477:2003, which has been technically
revised.
ISO 15616 consists of the following parts, under the general title Acceptance tests for CO -laser beam
2
machines for high quality welding and cutting:
⎯ Part 1: General principles, acceptance conditions
⎯ Part 2: Measurement of static and dynamic accuracy
⎯ Part 3: Calibration of instruments for measurement of gas flow and pressure
⎯ Part 4: Machines with 2-D moving optics
Requests for official interpretations of any aspect of this part of ISO 15616 should be directed to the
Secretariat of ISO/TC 44/SC 10 via a national standards body, a complete listing which can be found at
www.iso.org.

© ISO 2008 – All rights reserved iii

---------------------- Page: 9 ----------------------
SIST EN ISO 15616-4:2021

---------------------- Page: 10 ----------------------
SIST EN ISO 15616-4:2021
INTERNATIONAL STANDARD ISO 15616-4:2008(E)

Acceptance tests for CO -laser beam machines for high quality
2
welding and cutting —
Part 4:
Machines with 2-D moving optics
1 Scope
This part of ISO 15616 provides minimum requirements for acceptance testing, using practical test methods,
for CO -laser beam machines for high quality welding and cutting in two dimensions (2-D), having a fixed
2
workpiece on the platen and moving optics.
This part of ISO 15616 is not applicable to CO -laser beam machines which use an articulated robot, nor does
2
it apply to work stations, such as a welding positioner, fixed board cutter, etc.
This part of ISO 15616 does not cover hazard protection devices, such as those for discharging chips and
particles generated during welding and cutting.
2 Terms and definitions
For the purposes of this document, the following terms and definitions apply.
2.1
deviation from intersection
longest distance between any two points that is made by three or more straight intersects
2.2
mark, verb
trace the trajectory of the machining head when the laser machine is being operated and mark it on paper
using a ballpoint pen, an equivalent marking pen installed on the tip of the machining head, a low-power laser
beam, or an equivalent instrument agreed between the parties concerned
3 Classification of machine type
Judgement criteria/allowance values are applied to machines classified into two types:
⎯ Class A: the laser beam source is built into the moving machine;
⎯ Class B: the laser beam source is not built into the moving machine.
© ISO 2008 – All rights reserved 1

---------------------- Page: 11 ----------------------
SIST EN ISO 15616-4:2021
ISO 15616-4:2008(E)
4 Acceptance test conditions
4.1 Installation
The laser machine under test shall be installed in such a way that the welding and cutting operations will not
significantly be disturbed by vibrations and temperature variations.
4.2 Power supply
The power source for the laser machine and its cooling system shall conform with the manufacturer's
specifications for the equipment. Output voltage fluctuations shall be within ± 10 % of the nominal voltage.
4.3 Cooling system
If the cooling system is not supplied by the welding and cutting equipment manufacturer, it shall nevertheless
conform with the welding and cutting equipment manufacturer's specifications for water flow rate, temperature
control range, cooling capacity, etc.
The quality of the cooling water (purity, conductivity, pH, etc.) shall be as specified by the welding and cutting
equipment manufacturer.
4.4 Gas supply and gas supply system
The flow rate and quality of the laser gases, assist gases or shield gas (for plasma removal, cutting and
welding), and purging gases shall be as specified by the welding and cutting equipment manufacturer.
4.5 Instructions for use
Technical information necessary for operation, maintenance and control of equipment, and at least the
minimum information related to the safety of welding and cutting equipment, shall be provided by the
equipment supplier.
5 Acceptance test preparation
5.1 Verification of parts
Verify that all specified parts of the equipment are available and properly installed.
5.2 Machine accuracy verification testing
5.2.1 Accuracy test variables
Check the following machine
...

SLOVENSKI STANDARD
oSIST prEN ISO 15616-4:2020
01-oktober-2020
Prevzemni preskusi strojev za visokokakovostno varjenje in rezanje z laserji CO2 -
4. del: Uporaba 2D premične optike (ISO 15616-4:2008)
Acceptance tests for CO2-laser beam machines for high quality welding and cutting -
Part 4: Machines with 2-D moving optics (ISO 15616-4:2008)
Abnahmeprüfungen für CO2-Laserstrahlanlagen zum Qualitätsschweißen und -
schneiden - Teil 4: 2D-Strahlführungssystem (ISO 15616-4:2008)
Essais de réception des machines de soudage et de coupage de qualité par faisceau
laser CO2 - Partie 4: Utilisation d'optiques mobiles 2D (ISO 15616-4:2008)
Ta slovenski standard je istoveten z: prEN ISO 15616-4
ICS:
25.160.30 Varilna oprema Welding equipment
oSIST prEN ISO 15616-4:2020 en,fr,de
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

---------------------- Page: 1 ----------------------
oSIST prEN ISO 15616-4:2020

---------------------- Page: 2 ----------------------
oSIST prEN ISO 15616-4:2020

INTERNATIONAL ISO
STANDARD 15616-4
First edition
2008-12-15

Acceptance tests for CO -laser beam
2
machines for high quality welding and
cutting —
Part 4:
Machines with 2-D moving optics
Essais de réception des machines de soudage et de coupage de qualité
par faisceau laser CO —
2
Partie 4: Utilisation d'optiques mobiles 2D




Reference number
ISO 15616-4:2008(E)
©
ISO 2008

---------------------- Page: 3 ----------------------
oSIST prEN ISO 15616-4:2020
ISO 15616-4:2008(E)
PDF disclaimer
This PDF file may contain embedded typefaces. In accordance with Adobe's licensing policy, this file may be printed or viewed but
shall not be edited unless the typefaces which are embedded are licensed to and installed on the computer performing the editing. In
downloading this file, parties accept therein the responsibility of not infringing Adobe's licensing policy. The ISO Central Secretariat
accepts no liability in this area.
Adobe is a trademark of Adobe Systems Incorporated.
Details of the software products used to create this PDF file can be found in the General Info relative to the file; the PDF-creation
parameters were optimized for printing. Every care has been taken to ensure that the file is suitable for use by ISO member bodies. In
the unlikely event that a problem relating to it is found, please inform the Central Secretariat at the address given below.


COPYRIGHT PROTECTED DOCUMENT


©  ISO 2008
All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any form or by any means,
electronic or mechanical, including photocopying and microfilm, without permission in writing from either ISO at the address below or
ISO's member body in the country of the requester.
ISO copyright office
Case postale 56 • CH-1211 Geneva 20
Tel. + 41 22 749 01 11
Fax + 41 22 749 09 47
E-mail copyright@iso.org
Web www.iso.org
Published in Switzerland

ii © ISO 2008 – All rights reserved

---------------------- Page: 4 ----------------------
oSIST prEN ISO 15616-4:2020
ISO 15616-4:2008(E)
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies
(ISO member bodies). The work of preparing International Standards is normally carried out through ISO
technical committees. Each member body interested in a subject for which a technical committee has been
established has the right to be represented on that committee. International organizations, governmental and
non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the
International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.
International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2.
The main task of technical committees is to prepare International Standards. Draft International Standards
adopted by the technical committees are circulated to the member bodies for voting. Publication as an
International Standard requires approval by at least 75 % of the member bodies casting a vote.
Attention is drawn to the possibility that some of the elements of this document may be the subject of patent
rights. ISO shall not be held responsible for identifying any or all such patent rights.
ISO 15616-4 was prepared by Technical Committee ISO/TC 44, Welding and allied processes, Subcommittee
SC 10, Unification of requirements in the field of metal welding.
This first edition of ISO 15616-4 cancels and replaces ISO/TS 17477:2003, which has been technically
revised.
ISO 15616 consists of the following parts, under the general title Acceptance tests for CO -laser beam
2
machines for high quality welding and cutting:
⎯ Part 1: General principles, acceptance conditions
⎯ Part 2: Measurement of static and dynamic accuracy
⎯ Part 3: Calibration of instruments for measurement of gas flow and pressure
⎯ Part 4: Machines with 2-D moving optics
Requests for official interpretations of any aspect of this part of ISO 15616 should be directed to the
Secretariat of ISO/TC 44/SC 10 via a national standards body, a complete listing which can be found at
www.iso.org.

© ISO 2008 – All rights reserved iii

---------------------- Page: 5 ----------------------
oSIST prEN ISO 15616-4:2020

---------------------- Page: 6 ----------------------
oSIST prEN ISO 15616-4:2020
INTERNATIONAL STANDARD ISO 15616-4:2008(E)

Acceptance tests for CO -laser beam machines for high quality
2
welding and cutting —
Part 4:
Machines with 2-D moving optics
1 Scope
This part of ISO 15616 provides minimum requirements for acceptance testing, using practical test methods,
for CO -laser beam machines for high quality welding and cutting in two dimensions (2-D), having a fixed
2
workpiece on the platen and moving optics.
This part of ISO 15616 is not applicable to CO -laser beam machines which use an articulated robot, nor does
2
it apply to work stations, such as a welding positioner, fixed board cutter, etc.
This part of ISO 15616 does not cover hazard protection devices, such as those for discharging chips and
particles generated during welding and cutting.
2 Terms and definitions
For the purposes of this document, the following terms and definitions apply.
2.1
deviation from intersection
longest distance between any two points that is made by three or more straight intersects
2.2
mark, verb
trace the trajectory of the machining head when the laser machine is being operated and mark it on paper
using a ballpoint pen, an equivalent marking pen installed on the tip of the machining head, a low-power laser
beam, or an equivalent instrument agreed between the parties concerned
3 Classification of machine type
Judgement criteria/allowance values are applied to machines classified into two types:
⎯ Class A: the laser beam source is built into the moving machine;
⎯ Class B: the laser beam source is not built into the moving machine.
© ISO 2008 – All rights reserved 1

---------------------- Page: 7 ----------------------
oSIST prEN ISO 15616-4:2020
ISO 15616-4:2008(E)
4 Acceptance test conditions
4.1 Installation
The laser machine under test shall be installed in such a way that the welding and cutting operations will not
significantly be disturbed by vibrations and temperature variations.
4.2 Power supply
The power source for the laser machine and its cooling system shall conform with the manufacturer's
specifications for the equipment. Output voltage fluctuations shall be within ± 10 % of the nominal voltage.
4.3 Cooling system
If the cooling system is not supplied by the welding and cutting equipment manufacturer, it shall nevertheless
conform with the welding and cutting equipment manufacturer's specifications for water flow rate, temperature
control range, cooling capacity, etc.
The quality of the cooling water (purity, conductivity, pH, etc.) shall be as specified by the welding and cutting
equipment manufacturer.
4.4 Gas supply and gas supply system
The flow rate and quality of the laser gases, assist gases or shield gas (for plasma removal, cutting and
welding), and purging gases shall be as specified by the welding and cutting equipment manufacturer.
4.5 Instructions for use
Technical information necessary for operation, maintenance and control of equipment, and at least the
minimum information related to the safety of welding and cutting equipment, shall be provided by the
equipment supplier.
5 Acceptance test preparation
5.1 Verification of parts
Verify that all specified parts of the equipment are available and properly installed.
5.2 Machine accuracy verification testing
5.2.1 Accuracy test variables
Check the following machine variables for accuracy in accordance with 5.2.3 and 5.2.4:
a) trajectory accuracy;
b) straightness of motion in the X-axis direction;
c) straightness of motion in the Y-axis direction;
d) squareness between the X and Y axes;
e) positioning accuracy of motion in the X-axis direction;
f) positioning accuracy of motion in the Y-axis direction;
g) machining speed accuracy.
NOTE See also Table 1.
2 © ISO 2008 – All rights reserved

---------------------- Page: 8 ----------------------
oSIST prEN ISO 15616-4:2020
ISO 15616-4:2008(E)
5.2.2 Measuring instruments
The measuring instruments used for the accuracy tests shall be calibrated measuring instruments, such as
standard scale, tape measure, dial gauge and/or steel wire, or other measuring instruments agreed between
the parties concerned.
5.2.3 Test methods
5.2.3.1 Trajectory accuracy
The laser machine shall be used to draw a diagram, shown in Figure 1, with external dimensions
800 mm × 800 mm. The starting position shall be A and follow the sequence as listed under Figure 1, i.e. A, B,
C, D, A, C, H, etc. For laser machines with an effective machining range less than 800 mm × 800 mm, the
largest square covering the effective machining range shall be drawn. The pattern shall be drawn at a speed
of 1 m/min using the numerical control system of the machine. Deviations from the intersections, meandering
of trajectories, and deviations of arc trajectories shall be monitored in accordance with the following
procedures. For laser machines with a single-sided drive, the test shall be carried out on the driving side.
The pattern shown in Figure 1 shall be drawn in the specified sequence using the following criteria.
a) One side of the external square shall be drawn parallel to the X-axis.
b) All straight lines shall be drawn continuously.
c) The circle shall be drawn continuously.
d) The circle shall be overwritten once in both the clockwise and counterclockwise directions.
e) Dwell time shall be determined by the parties concerned
...

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