SIST EN ISO 5830:2021
(Main)Resistance spot welding - Male electrode caps (ISO 5830:1984)
Resistance spot welding - Male electrode caps (ISO 5830:1984)
Specifies the dimensions and tolerances for male electrode caps for resistance spot welding when a female taper (see ISO 1089) is used to fix the electrode adaptor (see ISO 5829). Applies only to electrode caps for which the electrode force Fmax, given for the diameter d1, does not exceed 4,0 kN. Covers also designation, material and marking.
Widerstandspunktschweißen - Elektrodeneinsteckkappen (ISO 5830:1984)
Diese Internationale Norm legt die Maße und Toleranzen für Elektrodeneinsteckkappen für das Wider-standspunktschweißen fest, bei denen ein Innenkonus (siehe ISO 1089) zur Befestigung des Elektroden-adapters (siehe ISO 5829) verwendet wird.
Sie gilt nur für Elektrodenkappen, bei denen die Elektrodenkraft Fmax, angegeben für den Durchmesser d1, 4,0 kN nicht übersteigt.
Soudage par points par résistance - Embouts amovibles mâles d'électrode (ISO 5830:1984)
Uporovno točkovno varjenje - Elektrodne kape z zunanjim konusom (ISO 5830:1984)
General Information
Overview
EN ISO 5830:2021 - Resistance spot welding: Male electrode caps specifies the dimensions, tolerances, designation, material and marking for male electrode caps used in resistance spot welding when a female taper (ISO 1089) secures the electrode adaptor (ISO 5829). The standard applies only to electrode caps where the maximum electrode force Fmax (for the specified external diameter d1) does not exceed 4.0 kN. EN ISO 5830:2021 is the CEN adoption of ISO 5830:1984 and is intended for use across welding equipment manufacturing and quality processes.
Key Topics and Requirements
- Scope and applicability: Defines use with a female taper (ISO 1089) and electrode adaptors (ISO 5829); limited to caps with Fmax ≤ 4.0 kN for the given d1.
- Dimensions and tolerances: Provides drawings, a dimensional table and gauge references for critical features (external diameter d1, length l1 and other interface dimensions). These dimensions are normative and used for interchangeability.
- Designation: Specifies a standardized naming format for caps (example: “ISO 5830 - L 16 x 25” for type L, d1 = 16 mm, l1 = 25 mm).
- Material requirements: Caps shall conform to code A 2/2 of ISO 5182 (materials for resistance welding electrodes and ancillary equipment).
- Marking and packing: Packing must be marked with the cap designation (standard reference, d1 and l1) as specified in the standard; marking rules exclude the identity block on the drawing.
- Types: Defines types (L, M, N) and notes that for M and N the non-specified dimensions match type L as given in the standard.
Practical Applications
- Ensures interchangeability of male electrode caps across resistance spot welding systems that use tapered adaptors.
- Used by:
- Welding equipment manufacturers designing electrode holders and adaptors.
- Electrode cap suppliers for product specification, production and quality control.
- Design and manufacturing engineers specifying welding consumables for assembly lines (automotive, appliance manufacture).
- Procurement and quality assurance teams to verify conformity and marking on deliveries.
- Helps maintain consistent electrode contact geometry to achieve predictable weld quality and machine compatibility.
Related Standards
- ISO 1089 - Electrode taper fits for spot welding equipment (female taper dimensions)
- ISO 5829 - Resistance spot welding electrode adaptors (female taper)
- ISO 5182 - Materials for resistance welding electrodes and ancillary equipment (material codes)
- ISO 1302 - Technical drawings - surface texture indication (referenced for drawing details)
EN ISO 5830:2021 is essential for anyone specifying or producing male electrode caps in resistance spot welding systems, ensuring compatibility, safety and consistent welding performance.
Standards Content (Sample)
SLOVENSKI STANDARD
01-marec-2021
Uporovno točkovno varjenje - Elektrodne kape z zunanjim konusom (ISO
5830:1984)
Resistance spot welding - Male electrode caps (ISO 5830:1984)
Widerstandspunktschweißen - Elektrodeneinsteckkappen (ISO 5830:1984)
Soudage par points par résistance - Embouts amovibles mâles d'électrode (ISO
5830:1984)
Ta slovenski standard je istoveten z: EN ISO 5830:2021
ICS:
25.160.30 Varilna oprema Welding equipment
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.
EN ISO 5830
EUROPEAN STANDARD
NORME EUROPÉENNE
January 2021
EUROPÄISCHE NORM
ICS 25.160.30
English Version
Resistance spot welding - Male electrode caps (ISO
5830:1984)
Soudage par points par résistance - Embouts amovibles Widerstandspunktschweißen -
mâles d'électrode (ISO 5830:1984) Elektrodeneinsteckkappen (ISO 5830:1984)
This European Standard was approved by CEN on 6 December 2020.
This European Standard was corrected and reissued by the CEN-CENELEC Management Centre on 20 January 2021.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this
European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references
concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN
member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by
translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management
Centre has the same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia,
Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway,
Poland, Portugal, Republic of North Macedonia, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and
United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NO R M A L I S A T IO N
EUROPÄISCHES KOMITEE FÜR NORMUN G
CEN-CENELEC Management Centre: Rue de la Science 23, B-1040 Brussels
© 2021 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN ISO 5830:2021 E
worldwide for CEN national Members.
Contents Page
European foreword . 3
European foreword
The text of ISO 5830:1984 has been prepared by Technical Committee ISO/TC 44 "Welding and allied
processes” of the International Organization for Standardization (ISO) and has been taken over as
of which is held by DIN.
This European Standard shall be given the status of a national standard, either by publication of an
identical text or by endorsement, at the latest by July 2021, and conflicting national standards shall be
withdrawn at the latest by July 2021.
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. CEN shall not be held responsible for identifying any or all such patent rights.
According to the CEN-CENELEC Internal Regulations, the national standards organizations of the
following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria,
Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Icela
...
Frequently Asked Questions
SIST EN ISO 5830:2021 is a standard published by the Slovenian Institute for Standardization (SIST). Its full title is "Resistance spot welding - Male electrode caps (ISO 5830:1984)". This standard covers: Specifies the dimensions and tolerances for male electrode caps for resistance spot welding when a female taper (see ISO 1089) is used to fix the electrode adaptor (see ISO 5829). Applies only to electrode caps for which the electrode force Fmax, given for the diameter d1, does not exceed 4,0 kN. Covers also designation, material and marking.
Specifies the dimensions and tolerances for male electrode caps for resistance spot welding when a female taper (see ISO 1089) is used to fix the electrode adaptor (see ISO 5829). Applies only to electrode caps for which the electrode force Fmax, given for the diameter d1, does not exceed 4,0 kN. Covers also designation, material and marking.
SIST EN ISO 5830:2021 is classified under the following ICS (International Classification for Standards) categories: 25.160.30 - Welding equipment. The ICS classification helps identify the subject area and facilitates finding related standards.
You can purchase SIST EN ISO 5830:2021 directly from iTeh Standards. The document is available in PDF format and is delivered instantly after payment. Add the standard to your cart and complete the secure checkout process. iTeh Standards is an authorized distributor of SIST standards.
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