kSIST FprEN 16236:2011

2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Vrednotenje skladnosti agregatovBewertung der Konformität von GesteinskörnungenÉvaluation de la conformité des granulatsEvaluation of conformity of aggregates91.100.15Mineralni materiali in izdelkiMineral materials and productsICS:Ta slovenski standard je istoveten z:FprEN 16236kSIST FprEN 16236:2011en,fr,de01-april-2011kSIST FprEN 16236:2011SLOVENSKI
STANDARD



kSIST FprEN 16236:2011



EUROPEAN STANDARD NORME EUROPÉENNE EUROPÄISCHE NORM
FINAL DRAFT
FprEN 16236
February 2011 ICS 91.100.15 English Version
Evaluation of conformity of aggregates
Évaluation de la conformité des granulats
Bewertung der Konformität von Gesteinskörnungen This draft European Standard is submitted to CEN members for unique acceptance procedure. It has been drawn up by the Technical Committee CEN/TC 154.
If this draft becomes a European Standard, CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration.
This draft European Standard was established by CEN in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.
Recipients of this draft are invited to submit, with their comments, notification of any relevant patent rights of which they are aware and to provide supporting documentation.
Warning : This document is not a European Standard. It is distributed for review and comments. It is subject to change without notice and shall not be referred to as a European Standard.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre:
Avenue Marnix 17,
B-1000 Brussels © 2011 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. FprEN 16236:2011: EkSIST FprEN 16236:2011



FprEN 16236:2011 (E) 2 Contents Page Foreword .3Introduction .41 Scope .52 Normative references .53 Terms and definitions .54 Initial type tests .65 Factory production control .65.1 General .65.2 Organization .65.2.1 Responsibility and authority .65.2.2 Management representative for factory production control .75.2.3 Management review .75.3 Control procedures.75.3.1 FPC manual .75.3.2 Document and data control .75.3.3 Subcontract services .75.3.4 Knowledge of the raw material .75.3.5 Management of production .85.4 Inspection and tests .85.4.1 General .85.4.2 Equipment .85.4.3 Frequency and location of inspection, sampling and tests .85.5 Records .95.6 Control of non-conforming product .95.7 Handling, storage and conditioning in production areas . 105.8 Transport and packaging . 105.8.1 Transport . 105.8.2 Packaging . 105.9 Training of personnel . 10 kSIST FprEN 16236:2011



FprEN 16236:2011 (E) 3 Foreword This document (FprEN 16236:2011) has been prepared by Technical Committee CEN/TC 154 “Aggregates”, the secretariat of which is held by BSI. This document is currently submitted to the Unique Acceptance Procedure. This European Standard is one of a series of standards as listed below. EN 12620, Aggregates for concrete EN 13043, Aggregates for bituminous mixtures and surface treatments for roads, airfields and other trafficked areas EN 13139, Aggregates for mortar EN 13242, Aggregates for unbound and hydraulic bound materials for use in civil engineering work and road construction EN 13383-1, Armourstone — Part 1: Specification EN 13450, Aggregates for railway ballast This European Standard will replace Annex H (normative) of EN 12620:2002+A1:2008, Annex B (normative) of EN 13043:2002, Annex E (normative) of EN 13139:2002, Annex C (normative) of EN 13242:2002+A1:2007, Annex D (normative) of EN 13383-1:2002 and Annex I (normative) of EN 13450:2002. kSIST FprEN 16236:2011



FprEN 16236:2011 (E) 4 Introduction This European Standard has been written as the system for the evaluation of conformity of aggregates. It is designed to be used in conjunction with the aggregate product standards: EN 12620, EN 13043, EN 13139, EN 13242, EN 13383-1 and EN 13450 and is called up by these standards. Evaluation of conformity comprises initial type testing (ITT) and factory production control (FPC). The initial type testing and factory production control procedures are designed to be applied to European Standards for aggregates whether or not regulatory marking is to be applied. When the appropriate "conformity" clauses are applied it forms part of the system for attestation of conformity as required by the Construction Products Directive. It provides the minimum level of ITT and FPC for CE Marking. The type testing procedures, using the reference test methods, have the function of providing assurance that a particular aggregate product complies with each of the selected specified requirements in the product standard. The type testing procedure is designed to be applied to all harmonised elements of European Harmonised Standards for aggregates whether or not regulatory marking is to be applied. The system can also be extended to non-harmonised elements. The factory production control system requires control of the sourcing and processing of the aggregate combined with routine sampling and testing to provide ongoing assurance that the aggregates product continues to conform to those properties determined through ITT. Testing within FPC may use either the standard reference tests or other test procedures which have been shown to correlate with those tests. For commercial and/or contractual reasons manufacturers can choose to perform more testing and inspection than the minimum specified. kSIST FprEN 16236:2011



FprEN 16236:2011 (E) 5 1 Scope This European Standard specifies both initial type testing and factory production control requirements for use during the evaluation and production of aggregates. Additional testing carried out within contracts is beyond the scope of this standard. The evaluation of conformity is to be applied to European Standards for aggregates if regulatory marking of conformity is to be applied. It is also a necessary part of evaluation of conformity in situations where regulatory marking does not apply. This European Standard is applicable to the control of aggregates within the scope of EN 12620, EN 13043, EN 13242, EN 13139, EN 13383-1 and EN 13450. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 932-1, Tests for general properties of aggregates — Part 1: Methods for sampling EN 932-5, Tests for general properties of aggregates — Part 5: Common equipment and calibration EN 12620, Aggregates for concrete EN 13043, Aggregates for bituminous mixtures and surface treatments for roads, airfields and other trafficked areas EN 13242, Aggregates for unbound and hydraulically bound materials for use in civil engineering work and road construction EN 13139, Aggregates for mortar EN 13383-1, Armourstone — Part 1: Specification EN 13450, Aggregates for railway ballast 3 Terms and definitions For the purposes of this document, the following terms and definitions apply. 3.1 initial type tests complete set of tests or other procedures, determining the performance of samples of aggregates representative of the product type 3.2 factory production control permanent internal control of production exercised by the manufacturer where all the elements, requirements and provisions adopted by the manufacturer are documented in a systematic manner in the form of written policies and procedures kSIST FprEN 16236:2011



FprEN 16236:2011 (E) 6 NOTE This production control system documentation should ensure a common understanding of quality assurance and enable the achievement of the required product characteristics and the effective operation of the production control system to be checked. 3.3 technical specifications European standards and European technical approvals (for aggregates) 4 Initial type tests The aggregates shall be subject to initial type tests relevant to the intended end use to show conformity with the relevant product standard in the following circumstances: a) a new source of aggregates is to be used; b) there is a major change in the nature of the raw materials or in the processing conditions that may affect the properties of the aggregates. All samples used in type testing shall be representative of the material in question and shall be taken in accordance with EN 932-1. The results of the initial type tests shall be documented as the starting point of the factory production control for that material. This shall particularly include the identification of any components likely to emit radiation above normal background levels, any components likely to release polyaromatic carbons or other dangerous substances. If the content of any of these components exceeds the limits in force according to the provisions valid in the place of use of the aggregate, the results of the initial tests shall be declared. 5 Factory production control 5.1 General The producer shall have in place a system of factory production control that complies with the requirements of this clause. The records held by the producer shall indicate what quality control procedures are in operation during the production of the aggregate. The performance of the factory production control system shall be assessed according to the principles used in this clause. NOTE The form of control applied to any aggregate depends upon its intended use and the regulations relating to that use. 5.2 Organization 5.2.1 Responsibility and authority The responsibility, authority and the interrelation between all personnel who manage, perform and check work affecting quality shall be defined, including personnel who need organizational freedom and authority to: a) initiate action to prevent the occurrence of product non-conformity; b) identify, record and deal with any product quality deviations. kSIST FprEN 16236:2011



FprEN 16236:2011 (E) 7 5.2.2 Management representative for factory production control For every aggregate producing plant, a person with appropriate authority to ensure that the requirements given in this European Standard are implemented and maintained shall be appointed. 5.2.3 Management review The factory production control system adopted to satisfy the requirements of this European Standard shall be audited and reviewed at appropriate intervals by management to ensure its continuing suitability and effectiveness. Records of such reviews shall be maintained. 5.3 Control procedures 5.3.1 FPC manual The producer shall establish and maintain a factory production control manual setting out the procedures by which the requirements for factory production control are satisfied. 5.3.2 Document and data control Document and data control shall include those documents and data that are relevant to the requirements of this standard covering purchasing, processing, inspection of materials and the factory production control system documents. A procedure concerning the management of documents and data shall be documented in the production control manual covering procedures and responsibilities for approval, issue, distribution and administration of internal and external documentation and data; and the preparation, issue and recording of changes to documentation. 5.3.3 Subcontract services If any part of the operation is sub-contracted by the producer a means of control shall be established. The producer shall retain overall responsibility for any parts of the operation sub-contracted. 5.3.4 Knowledge of the raw material There shall be documentation detailing the nature of the raw material, its source and, where appropriate, one or more maps showing the location and extraction plan. It is the producer's responsibility to ensure that if any dangerous substances are identified their content does not exceed the limits in force according to the provisions valid in the place of use of the aggregate. NOTE 1 Most of the dangerous substances defined in Council Directive 76/769/EEC are not usually present in most sources of aggregates of mineral origin. However, the attention of the user of this standard is drawn to the contents of Note 2 in ZA.1 of annex ZA of the product standards. Note 2 Attention is drawn to the existence of local legislation in the place of use of the aggregate regarding the limits of content of dangerous substances. Additionally for recycled aggregates there shall be a documented input control of raw material to be recycled.
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