ISO 8079:2025
(Main)Aerospace process - Anodic treatment of aluminium alloys - Sulfuric acid process, dyed coating
Aerospace process - Anodic treatment of aluminium alloys - Sulfuric acid process, dyed coating
This document specifies requirements for producing and testing a dyed sulfuric acid anodic coating on aluminium alloys. The anodizing process is applied in the manufacture of aerospace products to improve paint adhesion and resistance to corrosion and can colour the part in accordance with the drawing requirements.
Procédés de traitement dans l'industrie aérospatiale — Traitement anodique des alliages d'aluminium — Traitement à l'acide sulfurique pour revêtement coloré
General Information
- Status
- Published
- Publication Date
- 22-May-2025
- Technical Committee
- ISO/TC 20/SC 18 - Materials
- Drafting Committee
- ISO/TC 20/SC 18 - Materials
- Current Stage
- 6060 - International Standard published
- Start Date
- 23-May-2025
- Due Date
- 24-Mar-2025
- Completion Date
- 23-May-2025
Relations
- Effective Date
- 06-Jun-2022
Overview
ISO 8079:2025 - Aerospace process: Anodic treatment of aluminium alloys - Sulfuric acid process, dyed coating - specifies requirements for producing and testing dyed sulfuric‑acid anodic coatings on aluminium alloys used in aerospace manufacture. The standard defines process controls, bath and water quality, anodizing/dyeing/sealing procedures and inspection methods to improve paint adhesion, corrosion resistance and to produce specified colours per drawing requirements.
Key topics and technical requirements
- Materials and preparation
- Alloys must be compatible with sulfuric acid anodizing and free of surface defects, grease or heavy etching.
- Manufacturing processes should normally be completed prior to anodizing; masking is allowed when necessary.
- Water and bath quality
- Anodizing and final rinse: conductivity ≤ 20 µS/cm (resistivity ≥ 50 000 Ω·cm), total dissolved solids ≤ 10 mg/l, pH 5.5–8.0.
- Sealing bath: similar conductivity/resistivity limits; TDS ≤ 10 mg/kg (max 3 mg/kg SiO2); pH 5.5–8.0.
- Anodizing process
- Reference electrolyte: sulfuric acid solution ≈ 15 % (nominal), allowable 150–240 g H2SO4 per litre; dissolved aluminium ≤ 15 g/l; chloride as NaCl ≤ 0.2 g/l; bath temperature 14 °C–20 °C.
- Applied voltage: 16–22 V for 20–40 minutes; corresponding anode current density specified in the standard.
- Agitation of electrolyte and correct racking (aluminium or titanium racks) to ensure uniform current distribution.
- Dyeing, sealing and drying
- Immersion dyeing with agitation to achieve specified colour; thorough rinsing after dyeing.
- Sealing options include conventional methods and a hexavalent‑chromium‑free sealing solution (added in this edition).
- Drying and rework procedures are specified to maintain coating integrity.
- Quality assurance and testing
- Lot acceptance, process control and process qualification tests.
- Inspection and testing include visual examination, mass per unit area (gravimetric), coating thickness measurement, corrosion resistance (e.g., salt spray per ISO 9227) and sealing effectiveness.
- Packaging and delivery
- Requirements to prevent damage or contamination during transport.
Applications and users
- Primary users: aerospace manufacturers, surface treatment subcontractors, materials and process engineers, procurement/specification writers and quality/inspection personnel.
- Practical uses: producing dyed anodic coatings for aircraft parts to improve adhesion for subsequent paint systems, extend corrosion protection, and meet color/appearance requirements on structural and non‑structural aluminium components.
Related standards
- ISO 2064, ISO 2106, ISO 2360, ISO 2859‑1, ISO 9227 - referenced normative standards for coating measurement, thickness, sampling and corrosion testing.
Keywords: ISO 8079:2025, anodic treatment, aluminium alloys, sulfuric acid anodizing, dyed coating, aerospace anodizing, corrosion resistance, coating thickness, water quality, sealing.
Frequently Asked Questions
ISO 8079:2025 is a standard published by the International Organization for Standardization (ISO). Its full title is "Aerospace process - Anodic treatment of aluminium alloys - Sulfuric acid process, dyed coating". This standard covers: This document specifies requirements for producing and testing a dyed sulfuric acid anodic coating on aluminium alloys. The anodizing process is applied in the manufacture of aerospace products to improve paint adhesion and resistance to corrosion and can colour the part in accordance with the drawing requirements.
This document specifies requirements for producing and testing a dyed sulfuric acid anodic coating on aluminium alloys. The anodizing process is applied in the manufacture of aerospace products to improve paint adhesion and resistance to corrosion and can colour the part in accordance with the drawing requirements.
ISO 8079:2025 is classified under the following ICS (International Classification for Standards) categories: 49.040 - Coatings and related processes used in aerospace industry. The ICS classification helps identify the subject area and facilitates finding related standards.
ISO 8079:2025 has the following relationships with other standards: It is inter standard links to ISO 8079:1984. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.
You can purchase ISO 8079:2025 directly from iTeh Standards. The document is available in PDF format and is delivered instantly after payment. Add the standard to your cart and complete the secure checkout process. iTeh Standards is an authorized distributor of ISO standards.
Standards Content (Sample)
International
Standard
ISO 8079
Second edition
Aerospace process — Anodic
2025-05
treatment of aluminium alloys —
Sulfuric acid process, dyed coating
Procédés de traitement dans l'industrie aérospatiale —
Traitement anodique des alliages d'aluminium — Traitement à
l'acide sulfurique pour revêtement coloré
Reference number
© ISO 2025
All rights reserved. Unless otherwise specified, or required in the context of its implementation, no part of this publication may
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or ISO’s member body in the country of the requester.
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Published in Switzerland
ii
Contents Page
Foreword .iv
1 Scope . 1
2 Normative references . 1
3 Terms and definitions . 1
4 Technical requirements . 2
4.1 Materials to be anodized .2
4.2 Process requirements .2
4.3 Process details .2
4.3.1 General rule .2
4.3.2 Water quality .2
4.3.3 Racking of parts .2
4.3.4 Cleaning requirement .3
4.3.5 Deoxidizing . .3
4.3.6 Anodizing procedure .3
4.3.7 Dyeing .3
4.3.8 Sealing.3
4.3.9 Drying .4
4.3.10 Rework .4
4.3.11 Temperature control .4
5 Quality assurance provisions . . 4
5.1 Responsibility for inspection.4
5.2 Lot acceptance tests.4
5.3 Process control tests .4
5.4 Process qualification tests .5
5.5 Solution control . .5
5.5.1 Surface preparation and anodizing baths . .5
5.5.2 Sealing bath.5
5.6 Inspection and testing of coatings .6
5.6.1 Visual examination .6
5.6.2 Coating mass per unit area.6
5.6.3 Thickness of coating .6
5.6.4 Corrosion resistance .6
5.6.5 Effectiveness of sealing .6
5.7 Approval .7
6 Packaging and delivery . 7
6.1 Packaging .7
6.2 Delivery .7
Bibliography . 8
iii
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards
bodies (ISO member bodies). The work of preparing International Standards is normally carried out through
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with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.
The procedures used to develop this document and those intended for its further maintenance are described
in the ISO/IEC Directives, Part 1. In particular, the different approval criteria needed for the different types
of ISO documents should be noted. This document was drafted in accordance with the editorial rules of the
ISO/IEC Directives, Part 2 (see www.iso.org/directives).
ISO draws attention to the possibility that the implementation of this document may involve the use of (a)
patent(s). ISO takes no position concerning the evidence, validity or applicability of any claimed patent
rights in respect thereof. As of the date of publication of this document, ISO had not received notice of (a)
patent(s) which may be required to implement this document. However, implementers are cautioned that
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Organization (WTO) principles in the Technical Barriers to Trade (TBT), see www.iso.org/iso/foreword.html.
This document was prepared by Technical Committee ISO/TC 20, Aircraft and space vehicles, Subcommittee
SC 18, Materials.
This second edition cancels and replaces the first edition (ISO 8079:1984), which has been technically
revised.
The main changes are as follows:
— updated the normative references in Clause 2;
— changed water quality requirements, for example, the total dissolved solids has been changed from
12 mg/kg to 10 mg/kg (see 4.3.2);
— added a hexavalent chromium free sealing solution (see 4.3.8);
— added drying and rework (see 4.3.9 and 4.3.10);
— made the requirements of process control tests and process qualification tests clearer (see 5.3 and 5.4).
Any feedback or questions on this document should be directed to the user’s national standards body. A
complete listing of these bodies can be found at www.iso.org/members.html.
iv
International Standard ISO 8079:2025(en)
Aerospace process — Anodic treatment of aluminium alloys
— Sulfuric acid process, dyed coating
1 Scope
This document specifies requirements for producing and testing a dyed sulfuric acid anodic coating on
aluminium alloys.
The anodizing process is applied in the manufacture of aerospace products to improve paint adhesion and
resistance to corrosion and can colour the part in accordance with the drawing requirements.
2 Normative references
The following documents are referred to in the text in such a way that some or all of their content constitutes
requirements of this document. For dated references, only the edition cited applies. For undated references,
the latest edition of the referenced document (including any amendments) applies.
ISO 2064, Metallic and other inorganic coatings — Definitions and conventions concerning the measurement of
thickness
ISO 2106, Anodizing of aluminium and its alloys — Determination of mass per unit area (surface density) of
anodic oxidation coatings — Gravimetric method
ISO 2360, Non-conductive coatings on non-magnetic electrically conductive base metals — Measurement of
coating thickness — Amplitude-sensitive eddy-current method
ISO 2859-1, Sampling procedures for inspection by attributes — Part 1: Sampling schemes indexed by acceptance
quality (AQL) for lot-by-lot inspection
ISO 9227, Corrosion tests in artificial atmospheres — Salt spray tests
3 Terms and definitions
For the purposes of this document, the following terms and definitions apply.
ISO and IEC maintain terminology databases for use in standardization at the following addresses:
— ISO Online browsing platform: available at https:// www .iso .org/ obp
— IEC Electropedia: available at https:// www .electropedia .org/
3.1
lot
all parts treated in the same baths at the same time
[SOURCE: ISO 8081:2021, 3.1]
3.2
water-break-free surface
surface that maintains a continuous water film for a period of at least 30 s after being sprayed or rinsed by
immersion in clean water at ambient temperature
[SOURCE: ISO 8081:2021, 3.2]
4 Technical requirements
4.1 Materials to be anodized
The alloys shall be of a chemical composition compatible with sulfuric acid anodizing.
The base metal shall be free from surface defects caused by metalworking processes or handling, and free
from grease, pitting, corrosion, heavy etching, etc. which are detrimental to the application of anodized
coatings capable of meeting the requirements of this document.
4.2 Process requirements
The processes employed shall be such that they will consistently produce coatings meeting the requirements
of this document.
4.3 Process details
4.3.1 General rule
All manufacturing processes, insofar as they are practicable, should be completed before anodizing. Unless
authorized by the purchaser, the anodic coating shall not be applied to assemblies where the electrolyte
cannot be removed or is likely to be trapped in recesses or joints. Where authorized, suitable masking may
be used to prevent the electrolyte entry.
4.3.2 Water quality
4.3.2.1 The req
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