Textile glass - Mats and fabrics - Determination of contact mouldability

ISO 4900:2011 specifies a method for the determination of the contact mouldability of textile glass mats and fabrics. NOTE The hand lay-up method of moulding is generally not regarded as lending itself to objective determinations. However, if the process is carried out by the same operator, useful comparisons can be drawn between results obtained with different mats or fabrics.

Verre textile — Mats et tissus — Détermination de l'aptitude au moulage au contact

General Information

Status
Published
Publication Date
14-Nov-2011
Current Stage
9093 - International Standard confirmed
Start Date
05-Oct-2021
Completion Date
13-Dec-2025

Relations

Effective Date
06-Jun-2022
Effective Date
12-Feb-2011

Overview

ISO 4900:2011 specifies a laboratory test method for determining the contact mouldability of textile glass mats and fabrics used in composite hand lay-up processes. The standard defines the mould geometry, specimen preparation, resin system, timing limits and how to record and report the radius at which a reinforcement will no longer conform to a stepped mould. ISO 4900:2011 is intended for objective comparison of mats and fabrics when the hand lay-up process is carried out consistently by the same operator.

Key topics and requirements

  • Scope: Test method for textile glass mats and fabrics - contact mouldability under hand lay-up conditions.
  • Specimen dimensions: Rectangular strips, 950 mm ± 10 mm long and 150 mm ± 2 mm wide. Test three specimens cut parallel and three cut perpendicular to fabric length.
  • Conditioning: Specimens conditioned for at least 6 hours in a standard atmosphere per ISO 291; tests performed under the same conditions.
  • Mould: A glass-fibre-reinforced plastic step/radius mould with progressively decreasing radii marked at each ridge.
  • Resin system: A standard hand-layup polyester resin (user/supplier to agree), incorporating methyl ethyl ketone peroxide (MEKP) catalyst and cobalt naphthenate accelerator to give a pot life ≈ 30 minutes at test temperature.
  • Equipment: Balance (0.1 g), stopwatch, 50 mm brush, sharp knife, mould release, scraper and solvents.
  • Procedure highlights:
    • Apply thin resin coat, lay specimen on mould, work the material with the brush into successive corrugations, record the working time (max 5 min).
    • Note the ridge at which the specimen no longer conforms; record mouldability as the previous (less severe) radius.
    • Weigh specimen before and after to determine reinforcement and resin masses.
  • Results:
    • Report average mouldability radius for the three parallel and three perpendicular specimens (nearest 1 mm).
    • Calculate the reinforcement-to-resin mass ratio (R) for each laminate and report averages (one decimal).
  • Reporting: Include standard reference, material and resin descriptions, resin formulation and viscosity, individual and average mouldability values, working time, reinforcement/resin ratios, test date and any deviations.

Applications and users

  • Quality control and incoming inspection for textile glass mats and fabrics used in marine, automotive, wind energy and general composite manufacturing.
  • Product development and comparative evaluation of reinforcements for hand lay-up moulding.
  • Test laboratories, material suppliers, composite manufacturers, and specification writers who need objective data on how easily a reinforcement will conform to contoured moulds.

Related standards

  • ISO 291 - standard atmospheres for conditioning and testing (referenced for specimen conditioning).

Keywords: ISO 4900:2011, contact mouldability, textile glass, mats and fabrics, radius mould, hand lay-up, reinforcement-to-resin ratio, working time, composite quality control.

Standard

ISO 4900:2011 - Textile glass -- Mats and fabrics -- Determination of contact mouldability

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Frequently Asked Questions

ISO 4900:2011 is a standard published by the International Organization for Standardization (ISO). Its full title is "Textile glass - Mats and fabrics - Determination of contact mouldability". This standard covers: ISO 4900:2011 specifies a method for the determination of the contact mouldability of textile glass mats and fabrics. NOTE The hand lay-up method of moulding is generally not regarded as lending itself to objective determinations. However, if the process is carried out by the same operator, useful comparisons can be drawn between results obtained with different mats or fabrics.

ISO 4900:2011 specifies a method for the determination of the contact mouldability of textile glass mats and fabrics. NOTE The hand lay-up method of moulding is generally not regarded as lending itself to objective determinations. However, if the process is carried out by the same operator, useful comparisons can be drawn between results obtained with different mats or fabrics.

ISO 4900:2011 is classified under the following ICS (International Classification for Standards) categories: 59.100.10 - Textile glass materials. The ICS classification helps identify the subject area and facilitates finding related standards.

ISO 4900:2011 has the following relationships with other standards: It is inter standard links to ISO 20345:2021, ISO 4900:1990. Understanding these relationships helps ensure you are using the most current and applicable version of the standard.

ISO 4900:2011 is available in PDF format for immediate download after purchase. The document can be added to your cart and obtained through the secure checkout process. Digital delivery ensures instant access to the complete standard document.

Standards Content (Sample)


INTERNATIONAL ISO
STANDARD 4900
Second edition
2011-11-15
Textile glass — Mats and fabrics —
Determination of contact mouldability
Verre textile — Mats et tissus — Détermination de l’aptitude au moulage
au contact
Reference number
©
ISO 2011
All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any form or by any means,
electronic or mechanical, including photocopying and microfilm, without permission in writing from either ISO at the address below or ISO’s
member body in the country of the requester.
ISO copyright office
Case postale 56 • CH-1211 Geneva 20
Tel. + 41 22 749 01 11
Fax + 41 22 749 09 47
E-mail copyright@iso.org
Web www.iso.org
Published in Switzerland
ii © ISO 2011 – All rights reserved

Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies
(ISO member bodies). The work of preparing International Standards is normally carried out through ISO
technical committees. Each member body interested in a subject for which a technical committee has been
established has the right to be represented on that committee. International organizations, governmental and
non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International
Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.
International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2.
The main task of technical committees is to prepare International Standards. Draft International Standards
adopted by the technical committees are circulated to the member bodies for voting. Publication as an
International Standard requires approval by at least 75 % of the member bodies casting a vote.
Attention is drawn to the possibility that some of the elements of this document may be the subject of patent
rights. ISO shall not be held responsible for identifying any or all such patent rights.
ISO 4900 was prepared by Technical Committee ISO/TC 61, Plastics, Subcommittee SC 13, Composites and
reinforcement fibres.
This second edition cancels and replaces the first edition (ISO 4900:1990), of which it constutes a minor
revision designed to specify more clearly how many specimens are tested, in which directions they are cut out
of the sample and how the results are calculated in each case.
INTERNATIONAL STANDARD ISO 4900:2011(E)
Textile glass — Mats and fabrics — Determination of contact
mouldability
1 Scope
This International Standard specifies a method for the determination of the contact mouldability of textile glass
mats and fabrics.
NOTE The hand lay-up method of moulding is generally not regarded as lending itself to objective determinations.
However, if the process is carried out by the same operator, useful comparisons can be drawn between results obtained
with different mats or fabrics.
2 Normative references
The following referenced documents are indispensable for the application of this document. For dated
references, only the edition cited applies. For undated references, the latest edition of the referenced document
(including any amendments) applies.
ISO 291, Plastics — Standard atmospheres for conditioning and testing
3 Terms and definitions
For the purposes of this document, the following terms and definitions apply.
3.1
mouldability of a textile glass mat (fabric)
ease with which the mat (fabric), when it is wetted out with resin, can be made to conform permanently to a
mould of specified configuration
4 Principle
The mould is in the form of steps as indicated in Figure 1, with progressively decreasing radii of the peaks and
valleys of the mould.
A rectangular strip of mat or fabric is laid up on the mould and the minimum radius at which the mat or fabric
conforms to the contour is recorded as the mouldability. The time taken to perform the test is also recorded.
5 Conditioning and testing atmosphere
Condition the test specimens for at least 6 h in one of the standard laboratory atmospheres specified in
ISO 291. Carry out the test under the same conditions.
6 Apparatus and materials
6.1 Radius mould, as shown in Figure 1, with the specified radii marked at each ridge.
The mould shall be made from glass-fibre-reinforced plastic.
6.2 Standard “hand lay-up” polyester resin (to be agreed between the supplier and the purchaser),
incorporating methyl ethyl ketone peroxide catalyst and cobalt naphthenate accelerator, to give a pot life of
approximately 30 min at the specified test temperature.
6.3 Balance, accurate to 0,1 g.
6.4 Stop-watch, graduated in seconds.
6.5 Bristle paint brush, 50 mm in width, with bristles 50 mm to 60 mm in length.
6.6 Sharp knife.
6.7 Mould release agent.
7 Procedure
7.1 Preparation of the mould
Keep the mould as clean as possible. Before each test, coat the surface of the mould with mould release agent.
After every test, remove all excess resin using solvent and/or a plastic scraper (not a sharp metal one whi
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